OWNER’S MANUAL OM-2806 188 764B
June 2001
RCCS-14 (043 688)
RCCS-5 (043 718)
RCC-6 (194 969)
WARNING
ELECTRIC SHOCK can kill.
• Do not touch live electrical parts.
• Shut down welding power source, and be sure it cannot be accidentally energized before making remote control connections.
• Be sure remote control is turned all the way off before turning on or off the welding power source.
1. Installation And Operation
The RCCS (Rotary Current And Contactor Control) is equipped with a 14-pin,
5-pin, or a 6-pin plug for connection to the welding power source.
NOTE
1 RCCS (Rotary Current And
Contactor Control)
2 Velcro Straps
3 Torch
Secure control to torch with velcro
straps.
4 14-Pin, 5-Pin, or 6-PIN Plug
PLG2
Connect PLG2 to matching recep-
tacle on welding power source as
follows: align keyway, insert plug,
and tighten threaded collar.
5 Current And Contactor
Control Thumbwheel
Begin turning thumbwheel in the In-
crease direction as shown to close
the contactor and energize the
welding power source. Continue
turning thumbwheel to increase
current level up to that set on the
welding power source Current Con-
trol.
Turn thumbwheel in the opposite
direction to reduce the current out-
put to zero, open the contactor, and
deenergize the welding power
source.
802 020
1
2
3
4
5
OM-2806 Page 2
2. Parts List For RCCS-14
802 274-A
DescriptionPart No.
Quantity
Ite
m
No.
RCCS-14
Dia
Mkgs.
Model
1 PLG2 144 310 Housing Plug+Pins, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 151 146 Cable, Shld No 22ga 5/C Crm Xlpe Jkt 26.5’. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 077 643 Tubing, Htshnk Clear .270/ .150 Dia 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 151 588 Conn, Rect 100 Skt 26–22ga .050od Tin 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 PLG1 151 589 Conn, Rect 100 5skt Plug Cable Pol Lkg 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 151 145 SCREW, 6-32 x .50 oval head 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 185 419 HANDLE, COVER 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 189 024 CIRCUIT CARD ASSY, with thumbwheel switch 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 185 418 HANDLE, BASE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 155 146 SPONGE, NEOPRENE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
151 314 STRAP 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model number required when ordering parts from your local distributor.
3. Circuit Diagram For RCCS-14
151 313-B
OM-2806 Page 3
4. Parts List For RCCS-5
Ref. 157 614 K / Ref. 802 274
9
10
11
12
13
2
3
4
5
6
1
7
8
DescriptionPart No.
Quantity
Ite
m
No.
Model RCCS-5
Dia
Mkgs.
1 PLG2 039 273 Conn, Circ Ms/Met 5pin Size 16s Plug Cable Solder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 082 726 Tubing, Gl Acryl .102– .112 Id #11xspool Yel Fa1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 039 685 Conn, Circ Ms/Met Clamp Str Rlf Size 16–16s .562od 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 176 088 Tubing, Plstc Pvc Blk .250 Id X .375 Od X .500 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 151 146 Cable, Shld No 22ga 5/C Crm Xlpe Jkt 26.5’. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 077 643 Tubing, Htshnk Clear .270/ .150 Dia X200 Ft 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 151 588 Conn, Rect 100 Skt 26–22ga .050od Tin 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 PLG1 151 589 Conn, Rect 100 5skt Plug Cable Pol Lkg 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 151 145 SCREW, 6-32 x .50 oval head 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 185 419 HANDLE, COVER 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 189 024 CIRCUIT CARD ASSY, with thumbwheel switch 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 185 418 HANDLE, BASE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 155 146 SPONGE, NEOPRENE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
151 314 STRAP 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model number required when ordering parts from your local distributor.
5. Circuit Diagram For RCCS-5
157 613
OM-2806 Page 4
6. Parts List For RCC-6
204 179
45
6
7
8
1
2
3
DescriptionPart No.
Quantity
Ite
m
No.
RCC-6
Dia
Mkgs.
Model
1 PLG2 204 681 Housing Plug+Pins, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 151 588 Conn, Rect 100 Skt 26–22ga .050od Tin 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 PLG1 151 589 Conn, Rect 100 5skt Plug Cable Pol Lkg 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 151 145 SCREW, 6-32 x .50 oval head 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 185 419 HANDLE, COVER 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 189 024 CIRCUIT CARD ASSY, with thumbwheel switch 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 185 418 HANDLE, BASE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 155 146 SPONGE, NEOPRENE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
151 314 STRAP 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model number required when ordering parts from your local distributor.
7. Circuit Diagram For RCC-6
204 403
/