DROPSA 3106000 User And Maintenance Manual

Brand
DROPSA
Model
3106000
Type
User And Maintenance Manual
HAND OPERATED
PUMP
3106000
User and maintenance
manual
Warranty Information
CONTENTS
1. INTRODUCTION
2. GENERAL DESCRIPTION
3 PUMP IDENTIFICATION
4. TECHNICAL SPECIFICATIONS
5. PUMP COMPONENTS
6. PUMP UNPACKING AND INSTALLATION
7. INSTRUCTIONS FOR USE
8. PROBLEMS AND SOLUTIONS
9. MAINTENANCE PROCEDURES
10. DISPOSAL
11. ORDER INFORMATION
12. DIMENSIONS
13. HANDLING AND TRANSPORT
14 PRECAUTIONS FOR USE
15 GUIDELINES FOR USE
16. WARRANTY
17. DISTRIBUTORS
C2157IE – WK 39/10
http://www.dropsa.com
2
1. INTRODUCTION
This user and maintenance manual relates to the HAND OPERATED PUMP 3106000.
Using this pump means that oils and greases can be distributed within lubrication systems even at high pressures of up to 400
bar (5880 psi).
The latest version may be obtained from the Technical-Commercial Office, or by consulting our web site
http://www.dropsa.com.
The pump subject of this manual must be used by qualified personnel with basic hydraulic and electrical knowledge.
This user and maintenance manual contains important information about protecting the health and safety of the personnel
who intend to use this apparatus. You must read and look after it carefully, making sure that it is available at all times for the
operators who intend to consult it.
2. GENERAL DESCRIPTION
The hand operated pump 3106000 is particularly suggested due to its compact form and versatility when used with press
lubrication systems, machine tools, reducers, guides, chains, etc.…
The hand operated pump 3106000 has a built-in release valve and can be used in the following types of systems:
Progressive lubrication systems with injectors and circulation systems – System 01.
Lubrication systems that have "direct response" measuring devices – System 33V.
3. MACHINE IDENTIFICATION
There is a yellow label on the front of the pump tank that
displays the product code and its basic characteristics.
PRODUCT IDENTIFICATION
HAND OPERATED PUMP
3
4. TECHNICAL SPECIFICATIONS
N.b. The specifications refer to the temperature of use of +20°C (+68 °F)
* If a different product is used, please contact Dropsa S.p.A. to ensure it is suitable for use
5. MACHINE COMPONENTS
GENERAL CHARACTERISTICS
Empty weight
2.5 Kg
TECHNICAL SPECIFICATIONS
Activation
Manual
Pumping system
Piston
Maximum operating pressures
30 bar
Tank capacity
1 L
Flow rate
10 cc/shot
Outlet connection
G1/4” BSP
Temperature of use
+ 5 + 40 C
Permitted lubricants
Mineral lubricating oil min. 32 cSt/
Grease max NLGI000*
Maximum driving force
20 Kg
Bypass
Adjustable 0 30 bar
Storage temperature
-20 +65°C
PUMP COMPONENTS
1
Activation lever
2
Loading cap
3
Outlet
4
Tank
5
Distributor block
6
Fastener
7
Filter
G1/4” BSP
355 µ
0-30 bar
10 cc/shot
P. max 30 bar
1L
HYDRAULIC DIAGRAM
1
5
7
6
4
3
2
4
6. UNPACKING AND INSTALLATION
6.1 UNPACKING
Once the suitable location for installation has been identified, open the package and remove the pump. Check that it was not
damaged during transport or storage. The packaging material does not require special disposal precautions as it is not in any
way dangerous or polluting. Refer to the local regulations for disposal.
6.2 INSTALLATION
Pump assembly operations are not required.
Allow a sufficient amount of space for installation, leaving a minimum perimetric space of 100 mm (3,93 in.).
For wall-mounting, suitable space must be provided (see the installation diagram) to prevent abnormal positions or the
possibility of impacts; install the pump at shoulder height. Then, the pump must be connected hydraulically to the machine and
the tank must be filled (making sure not to exceed the maximum visual level).
Empty the tank during the disassembly phase and disconnect the hydraulic part.
7. INSTRUCTIONS FOR USE
7.1 PRELIMINARY CHECKS
- Check the integrity of the pump. (The unit may only be opened and repaired by specialised personnel).
- Check that the hydraulic connection was carried out correctly.
- Fill the tank with lubricant free of impurities.
7.2 USING THE PUMP
Pump operation is very simple: simply pull the lever with a decisive and complete movement and release it. We recommend
carrying out a few cycles to bleed the air from the system.
It is prohibited to use the pump if submersed in fluids or in a particularly aggressive or explosive/inflammable environment
if not previously prepared for that purpose by the supplier.
Use protective gloves or glasses as specified in the safety sheet for the lubricating oil.
DO NOT use aggressive lubricants with NBR gaskets. In the case of doubt, contact the technical office.
Do not ignore the hazards to health and comply with the health regulations.
8. PROBLEMS AND SOLUTIONS
ANOMALY
CAUSE
SOLUTION
The pump does not deliver
or does not deliver the
required quantity
The pump intakes air because the tank is
empty
Refill the tank and bleed the air from the system
The fittings are loose
Carefully tighten al the fittings making sure there
are no leaks
The pump does not deliver
at the required pressure
Pump deteriorated
Replace the pump
By-pass valve decalibrated
Turn the pressure adjustment screw
9. MAINTENANCE PROCEDURES
The pump was designed and built in order to minimise maintenance requirements.
To simplify maintenance, it is recommended to install it in an easy to reach position.
Periodically check the pipe joints and always keep the pump clean to detect any leaks or defects.
The machine does not require any special equipment for any control and/or maintenance activity. It is recommended to use
tools and personal protective devices suitable for use (gloves) and that are in good condition according to current regulations to
prevent damage to people or machine parts.
In the case of doubts and/or problems that cannot be solved, do not try to discover the reason by disassembling machine parts,
but contact the DROPSA S.p.A technical office.
ATTENTION: make sure that the hydraulic power supply is disconnected before carrying out any maintenance work.
5
10. DISPOSAL
During machine maintenance, or if it is demolished, do not dispose of the polluting parts in an improper manner. Refer to the
local regulations for their correct disposal. When demolishing the machine, the identification plate and all other documents
must be destroyed.
11. ORDER INFORMATION
11.1 STANDARD VERSIONS
11.2 ACCESSORIES
12. DIMENSIONS
ITEM
Tank capacity
Calibration pressure
Flow rate
CODE
HAND OPERATED PUMP
1 Lt
30 BAR
10 cc
3106000
ITEM
DESCRIPTION
CODE
PRESSURE GAUGE + FITTING
0 -60 bar
0020553 + 3085250
MOUNTING BRACKET KIT
3106117
MOUNTING BRACKET (OPTIONAL)
6
13. HANDLING AND TRANSPORT
Before shipping, the pumps are carefully packed inside a cardboard box. When transporting and storing the equipment, pay
attention to the direction indicated on the box itself. Upon receipt, check that the package has not been damaged and store the
equipment in a dry location.
14. PRECAUTIONS FOR USE
The warnings about the risks involved in using a pump for lubricants must be read.
The operator must understand its operation and clearly understand the hazards connected to pumping pressurised grease.
Therefore we recommend the following:
Check the chemical compatibility of the material with which the pump is built with the fluid to be pumped (see the table at the
end of paragraph 14). An incorrect selection could cause, in addition to damaging the pumps and pipes, serious risks for people
(spillage of irritating products that are harmful to health) and for the environment.
Never exceed the maximum operating pressure permitted for the pump and the components connected to it. In the case of
doubt, refer to the data specified on the machine plate.
Only use original spare parts.
If components must be replaced with others, make sure they are suitable for operating at the pump's maximum operating
pressure.
Note: Personnel must use protective devices, garments and tools in compliance with current standards with regard to the location
and the use of the pump both during work as well as during maintenance operations.
Inflammability
The lubricant used in the lubrication circuits is normally not an inflammable liquid. It is however necessary to adopt all the
possible measures to prevent that it comes into contact with very hot parts or open flames.
Pressure
Before each operation, make sure there in every branch of the lubrication circuit that there is no residual pressure that could
cause oil to spray when disassembling fittings or components. After long periods of inactivity, check the seal of all the parts
subject to pressure. Do not subject the fittings, pipes and pressurised parts to violent impacts. Damaged flexible pipes or fittings
are DANGEROUS and must be replaced. Only original spare parts should be used.
A comparison table is provided between the classification of NLGI lubricants (National Lubricating Grease Institute) and the
ASTM classification (American Society for Testing and Materials) for greases for the values that concern the pump.
Lift the equipment according to the direction shown on the cardboard package.
The pump components can be stored at temperatures between -20 and + 65 °C; however, to prevent damage, it must only
be started up after the pump has reached a temperature of +5 °C.
ATTENTION! Never tryto stop or deviate any leaks with your hands or other body parts.
ATTENTION: The warnings about the risks involved in using a pump for lubricants must be read. The user must understand
its operation using the user and maintenance manual.
NOTE:
The pump was designed to operate with lubricants with a maximum rating NLGI 00. Use lubricants that are compatible with
NBR gaskets. Any internal residual lubricant used for assembly and testing purposes is 32 cSt oil
GREASES
NLGI
ASTM
000
445 – 475
7
15. GUIDELINES FOR USE
The pumps do not have any particular contraindications except for the following items:
Operator contact with the lubricant due to broken/open pipes or during tank maintenance/filling procedures.
Protection against direct and indirect contact with the fluid must be foreseen by the user:the operator must be
equipped with suitable PPE.
Use of unsuitable lubricant. Main fluids that are not permitted:
Fluid
Danger
Lubricants with abrasive additives
Extensive wear of the contaminated parts
Lubricants with silicone additives
Pump seizure
Petrol – solvents – inflammable liquids
Fire – explosion – damage to the gaskets
Corrosive substances
Pump corrosion - damage to people
Food substances
They would be contaminated
8
16. WARRANTY INFORMATION
All products manufactured and marketed by Dropsa are warranted to be free of defects in material or workmanship for a period
of at least 12 months from date of delivery. Extended warranty coverage applies as follows:
Complete system installation by Dropsa: 24 Months
All other components: 12 months from date of installation; if installed 6 months or more after ship date, warranty shall be
maximum of 18 months from ship date.
If a fault develops, notify us giving a complete description of the alleged:
malfunction
part number(s)
test record number where available (format xxxxxx-xxxxxx)
date of delivery
date of installation
operating conditions of subject product(s)
We will subsequently review this information and, at our option, supply you with either servicing data or shipping instruction
and returned materials authorization (RMA) which will have instructions on how to prepare the product for return.
Upon prepaid receipt of subject product to an authorized Dropsa Sales & Service location, we will then either repair or replace
such product(s), at out option, and if determined to be a warranted defect, we will perform such necessary product repairs or
replace such product(s) at our expense.
Dropsa S.p.A. reserves to right to charge an administration fee if the product(s) returned are found to be not defective.
This limited warranty does not cover any products, damages or injuries resulting from misuse, neglect, normal expected wear,
chemically caused corrosion, improper installation or operation contrary to factory recommendation. Nor does it cover
equipment that has been modified, tampered with or altered without authorization.
Consumables and perishable products are excluded from this or any other warranty.
No other extended liabilities are states or implied and this warranty in no event covers incidental or consequential damages,
injuries or costs resulting from any such defective product(s).
The use of Dropsa product(s) implies the acceptance of our warranty conditions. Modifications to our standard warranty must
be in made in writing and approved by Dropsa S.p.A.
9
17. DISTRIBUTORS
Web site: http://www.dropsa.com - E-mail: [email protected]
Dropsa S.p.A.
Via B. Croce,1
20090 Vimodrone (MI) Italy.
Tel: (+39) 02 - 250.79.1
Fax: (+39) 02 - 250.79.767
E-mail: [email protected] (Export)
E-mail: [email protected] (National)
Dropsa Ame
23, Av.des.Morillons
Z.I. des Doucettes 91140
Garges Les Gonesse, France
Tel: (+33) 01 39 93 00 33
Fax: (+33) 01 39 86 26 36
E-mail: [email protected]
Dropsa (UK) Ltd
Unit 6, Egham Business Village,
Egham,Surrey,TW20 8RB
Tel: (+44) 01784 - 431177
Fax: (+44) 01784 - 438598
E-mail: [email protected]
Dropsa do Brazil Ind. E Com. Ltda
Rua Sobralia 175,
Sao Paulo, Brazil
Tel: (+55) 011-5631-0007
Fax: (+55) 011-5631-9408
E-mail: [email protected]
Dropsa USA Inc.
6645 Burroughs Ave
48314-2132 Srerling Hts,Mi Us -USA
Tel: (+1) 586-566-1540
Fax: (+1) 586-566-1541
E-mail: [email protected]
Dropsa Lubrication Systems
Nr 8 Dongxing Road,
Songjiang Industrial Zone
(Shanghai) Co., Ltd
Tel: +86 (021) 67740275
Fax: +86 (021) 67740205
E-mail: [email protected]
Dropsa Gmbh
Volmerswerther Strasse 80
40221 Dusseldorf 1, Deutschland
Tel: (+49) 0211/39 4011
Fax:(+49) 0211/39 4013
E-mail: [email protected]
Dropsa Australia Pty.
C20/148 Old Pittwater Road
Brookvale, NSW 2100
Tel: +61 (02) 9938 6644
Fax: +61 (02) 99 386 611
E-mail: [email protected]
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DROPSA 3106000 User And Maintenance Manual

Brand
DROPSA
Model
3106000
Type
User And Maintenance Manual
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