Fiori D 70 SL Use and Maintenance Manual

FIORI GROUP S.p.A.

Via per Ferrara, 7

41034 FINALE EMILIA (Modena Italia)

Tel. +39.0535.92357 - Fax +39.0535.90960

http://www.ﬁ origroup.com

en_UK

TRANSLATION FROM

ORIGINAL LANGUAGE

USE AND MAINTENANCE MANUAL

RIF.

9301439202

9301439202 ed. 02

id.:

D 70 SL

DUMPER

D 70 SL REV. 04 06/10/2014

id.: D 70SL REV. 00 02/11/2009

CAUTION

For reasons of clarity, some illustrations in this

manual show the vehicle without guards.

Never use the vehicle without the guards and do

not start the engine when the engine guard is

open unless expressly indicated in the mainte-

nance operations.

CAUTION

STUDY THIS MANUAL BEFORE USING THE MA-

CHINE!

Operators and maintenance staff must read this

manual carefully before using the machine or car-

rying out maintenance work. In case of doubts, ask

your Dealer or employer. Do not attempt to guess

at the operations to perform, as this may cause

serious personal injuries or property damage.

This manual must be kept onboard the machine

for prompt consultation at any time, and must be

handed over to the new owner if the machine is

resold.

id.: D 70SL REV. 00 02/11/2009

D 70 SL REV. 02 01/04/2013

CONTENTS

INTRODUCTION

TECHNICAL FEATURES

SAFETY PRECAUTIONS

OPERATION AND USE

MAINTENANCE

OPTIONAL EQUIPMENT

1

0

2

3

4

5

6

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CONTENTS

1 INTRODUCTION

1.1. GENERAL RECOMMENDATIONS .................................................................................................. 13

1.2. SYMBOLS USED IN THE MANUAL ................................................................................................14

1.3. DIRECTION REFERENCES ............................................................................................................ 14

1.4. VEHICLE CONTROL AND DRIVING PHASES .............................................................................. 14

1.4.1. ROAD TRANSFER PHASE (PREFERENTIAL DRIVING DIRECTION) .......................................... 14

1.4.2. WORKING PHASE (SLOW SPEED DRIVING) ............................................................................... 14

1.5. INTENDED USE .............................................................................................................................. 15

1.6. UNAUTHORISED OR IMPROPER USE ......................................................................................... 15

1.7. DRIVER OF THE VEHICLE .............................................................................................................16

1.8. MANUFACTURER ........................................................................................................................... 17

1.8.1. TECHNICAL SERVICE REQUESTS ...............................................................................................17

1.9. MACHINE IDENTIFICATION ........................................................................................................... 18

1.10. REGULATORY PROVISIONS ......................................................................................................... 20

2 TECHNICAL FEATURES

2.1. DIMENSIONS .................................................................................................................................. 21

2.2. TECHNICAL DATA ......................................................................................................................... 22

3 SAFETY PRECAUTIONS

3.0. FOREWORD .................................................................................................................................... 25

3.1. PRECAUTIONS OF USE ..................................................................................................................25

3.1.1. PERSONAL PROTECTION DEVICES (PPD) ................................................................................. 25

3.1.2. VEHICLE LIMITS ............................................................................................................................. 25

3.1.3. NOISE LEVEL .................................................................................................................................. 25

3.1.4. VIBRATIONS’ LEVEL .....................................................................................................................26

3.1.4.a Vibration level on the “operator’s body” measured on the driver’s seat ........................................... 26

3.1.4.b Vibration level on the “hands/arms” measured on the steering wheel. ............................................26

3.1.5. SAFETY DEVICE CHECKS .............................................................................................................26

3.1.6. PRECAUTIONS WHEN USING ACCESSORIES ........................................................................... 26

3.1.7. PROHIBITION TO TRANSPORT PERSONS OR OBJECTS .......................................................... 26

3.1.8. GETTING ON AND OFF THE VEHICLE ......................................................................................... 27

3.1.9. DRIVER’S SEAT .............................................................................................................................. 27

3.1.10. DRIVER’S CAB / OPERATOR’S PROTECTIVE STRUCTURE .......................................................27

3.1.11. ROPS (ROLL OVER PROTECTIVE STRUCTURE) ........................................................................ 27

3.1.12. FOPS (FALLING OBJECT PROTECTIVE STRUCTURE) ............................................................... 28

3.1.13. SEAT BELTS ...................................................................................................................................28

3.1.14. CHECKS BEFORE STARTING THE VEHICLE ............................................................................... 28

3.1.15. STARTING THE VEHICLE ............................................................................................................... 28

3.1.16. PRECAUTIONS WHILE DRIVING ..................................................................................................29

3.1.17. PRECAUTIONS WHILE DRIVING IN REVERSE ............................................................................ 29

3.1.18. DANGEROUS WORKING CONDITIONS ....................................................................................... 30

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3.1.19. WORKING AREA ............................................................................................................................ 30

3.1.20. VISIBILITY OF THE WORKING AREA ...........................................................................................30

3.1.21. SITE CONDITIONS .......................................................................................................................... 31

3.1.22. PRECAUTIONS DURING OPERATIONS ....................................................................................... 31

3.1.23. WORKING ON SLOPES .................................................................................................................32

3.1.24. DRIVING ON ICY OR SNOW-COVERED SURFACES .................................................................. 32

3.1.25. ELECTRICAL LINES .......................................................................................................................32

3.1.26. CLOSED ENVIRONMENTS ............................................................................................................ 33

3.1.27. STOPPING THE VEHICLE .............................................................................................................33

3.1.28. PARKING THE VEHICLE ................................................................................................................. 33

3.1.29. TOWING AND RECOVERY ............................................................................................................. 34

3.1.30. TRANSPORT ................................................................................................................................... 34

3.2. PRECAUTIONS AGAINST RESIDUAL RISKS ............................................................................... 35

3.2.1. SLIPPING......................................................................................................................................... 35

3.2.2. MOVING PARTS ............................................................................................................................. 35

3.2.3. SHEARING OR TRAPPING ............................................................................................................ 35

3.2.4. CRUSHING ..................................................................................................................................... 35

3.2.5. OVERTURNING ............................................................................................................................. 36

3.2.6. TYRE BURSTING ...........................................................................................................................37

3.2.7. ELECTRICAL RISKS ...................................................................................................................... 37

3.2.8. RISK OF SHORT-CIRCUIT ............................................................................................................37

3.2.9. BATTERY ........................................................................................................................................ 37

3.2.10. HOT AND PRESSURISED FLUIDS ...............................................................................................38

3.2.11. RISK OF BURNS .............................................................................................................................38

3.2.12. VENTILATION .................................................................................................................................. 38

3.2.13. INTOXICATION ................................................................................................................................38

3.2.14. FIRE PREVENTION ......................................................................................................................... 39

3.2.15. LOADING AND UNLOADING THE DUMP BODY .......................................................................... 40

3.3. PRECAUTIONS DURING MAINTENANCE OPERATIONS ........................................................... 41

3.3.1. CORRECT MAINTENANCE ...........................................................................................................41

3.3.2. PRECAUTIONS DURING WELDING OPERATIONS ......................................................................44

3.3.3. FAULTS AND UNAUTHORISED MODIFICATIONS ........................................................................ 44

3.3.4. CLEANING THE VEHICLE .............................................................................................................. 44

3.3.5. WASTE FLUID/MATERIAL DISPOSAL ............................................................................................ 44

3.4. WARNING AND SAFETY LABELS (RESIDUAL RISKS) .................................................................45

3.4.1. LOCATION OF THE WARNING AND SAFETY LABELS ............................................................... 45

3.4.2.

MEANING OF THE WARNING AND SAFETY LABELS

..................................................................... 47

3.5. SAFETY DEVICES ON THE VEHICLE ..........................................................................................50

3.6. SAFETY DEVICES FOR ROAD USE .............................................................................................52

4 OPERATION AND USE

4.0. INTRODUCTION .............................................................................................................................. 57

4.1. REFERENCES AND DESCRIPTIONS OF THE MAIN DEVICES ................................................. 58

4.1.1. INSTRUCTION LABELS ON THE MACHINE ..................................................................................59

4.2. CONTROLS AND GAUGES ...........................................................................................................61

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4.2.1. DRIVER’S SEAT .............................................................................................................................. 61

4.2.1.a Steering wheel ................................................................................................................................61

4.2.1.b Height- and depth-djustable driver’s seat with seatbelt ................................................................. 61

4.2.1.c Service and emergency brake pedal ..............................................................................................62

4.2.1.d Accelerator pedal ...........................................................................................................................62

4.2.1.e Parking brake button .......................................................................................................................62

4.2.1.f Pivoting driving post locking lever ................................................................................................... 62

4.2.1.g (Mechanical) gearshift control lever ................................................................................................ 62

4.2.1.h Steering mode selection lever .........................................................................................................63

4.2.1.i Fuses and Relays ..........................................................................................................................63

4.2.1.l Cabin light ....................................................................................................................................... 63

4.2.1.m Wiper ..............................................................................................................................................63

4.2.1.n Windscreen washer ﬂ uid tank ........................................................................................................63

4.2.2. DRIVING POST INSTRUMENT PANEL ..........................................................................................64

4.2.2.a Electronic control panel .................................................................................................................... 64

4.2.2.b Hour counter/revolution counter ...................................................................................................... 65

4.2.2.c Maintenance schedule ....................................................................................................................65

4.2.2.d Forward/reverse gear selector ........................................................................................................66

4.2.2.e Slow / fast gear selector ..................................................................................................................66

4.2.2.f Reset button ...................................................................................................................................66

4.2.2.k Hazard light toggle switch ...............................................................................................................66

4.2.2.j Working light switch (OPTIONAL) ....................................................................................................66

4.2.2.g Engine starter and stopping switch ..................................................................................................67

4.2.2.h Rotary switch with horn push button direction indicators toggle switch ...........................................68

4.2.3. OPERATING CONTROL PANEL .....................................................................................................69

4.2.3.a Dumper raising lever .......................................................................................................................69

4.2.3.b Power socket.................................................................................................................................... 69

4.2.3.c Windscreen water switch ................................................................................................................69

4.2.3.d Water-in-fuel warning light ..............................................................................................................69

4.3. INSTRUCTIONS FOR USE .............................................................................................................70

4.3.1. REFUELLING ...................................................................................................................................70

4.3.2. LEVEL CHECK ................................................................................................................................ 71

4.3.3. ADJUSTING THE SEAT ...................................................................................................................71

4.3.4. ADJUSTING THE REAR-VIEW MIRROR ........................................................................................72

4.3.5. DRIVING POST PIVOTING ............................................................................................................. 72

4.3.6. STARTING THE ENGINE ................................................................................................................ 73

4.3.7. ENGINE OPERATION AT LOW RPM ..............................................................................................74

4.3.8. ADJUSTING WHEEL ALIGNMENT ..................................................................................................74

4.3.9. TESTING THE PARKING BRAKE ...................................................................................................74

4.3.10. STARTING AND DRIVING THE VEHICLE .......................................................................................75

4.3.11. FIELD OF INDIRECT VISIBILITY OF THE REAR OF THE VEHICLE .............................................76

4.3.12. STOPPING THE VEHICLE ...............................................................................................................77

4.3.13. STOPPING THE ENGINE ................................................................................................................77

4.3.14. PARKING THE VEHICLE ..................................................................................................................77

4.4. TRANSPORTING THE VEHICLE .....................................................................................................78

4.4.1. LIFTING THE VEHICLE WITH A CRANE .........................................................................................79

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4.5. TOWING AND RECOVERY ..............................................................................................................80

4.5.1

RELEASING THE PARKING BRAKE IN THE EVENT OF A BRAKE SUPPLY SYSTEM FAULT

......81

4.6. DRIVING ON PUBLIC ROADS .........................................................................................................82

4.7. PRECAUTIONS FOR USE IN COLD CLIMATE CONDITIONS ........................................................83

4.8. PRECAUTIONS IN THE EVENT OF LONG PERIODS OF INACTIVITY ........................................83

4.9. WORKING PHASES .........................................................................................................................83

4.9.1. CORRECT USE OF THE VEHICLE .................................................................................................84

4.9.2. BEFORE GETTING ON THE VEHICLE (CHECKS AND WARNINGS) ............................................84

4.9.3. CORRECT USE ON SLOPES ..........................................................................................................84

4.9.4. DUMPER LOADING .........................................................................................................................85

4.9.5. DUMPER UNLOADINIG ..................................................................................................................85

4.9.6. DUMPING CORRECTLY ON SLOPES ............................................................................................85

5 MAINTENANCE

5.1. FOREWORD .......................................................................................................................................87

5.1.1. VISUAL EXTERNAL INSPECTION .....................................................................................................88

5.1.2. CLEANING THE VEHICLE ................................................................................................................88

5.1.3. CHECKING FOR DAMAGES ..............................................................................................................89

5.1.4. ACCESS TO THE MAIN DEVICES .....................................................................................................89

5.1.4.1. PARTS CONTAINED IN THE TOOL KIT .............................................................................................89

5.1.4.2. ROUTINE MAINTENANCE AND CHECKS.........................................................................................90

5.2. MAINTENANCE SCHEDULE..............................................................................................................91

5.3. RUNNING-IN AND SERVICE .............................................................................................................91

5.4. SCHEDULED MAINTENANCE TABLE ...............................................................................................92

5.5. ENGINE MAINTENANCE SCHEDULE ...............................................................................................94

5.6. RECOMMENDED LUBRICANTS AND FLUIDS TABLE .....................................................................96

5.7. GENERAL INSPECTIONS ..................................................................................................................97

5.7.1. GREASE .............................................................................................................................................97

5.7.2.

CLEANING AND DRAINING THE FUEL TANK

..................................................................................98

5.7.3.

ACCELERATOR CABLE LUBRICATION

............................................................................................98

5.8. AXLE AND WHEELS ..........................................................................................................................99

5.8.1.

CLEANING THE AXLE AND DIFFERENTIAL BLEEDERS

.................................................................99

5.8.2.

CHECKING AND TOPPING UP THE OIL LEVEL IN THE FRONT AND REAR AXLES

.....................99

5.8.3. REPLACING THE OIL IN THE FRONT AND REAR AXLES .............................................................100

5.8.4.

CHECKING AND ADJUSTING THE TYRE PRESURE

.....................................................................101

5.8.5. REPLACING THE WHEELS .............................................................................................................102

5.9. BRAKES ............................................................................................................................................105

5.9.1. CHECKING AND TOPPING UP THE BRAKE FLUID LEVEL ..........................................................105

5.9.2. CLEANING THE BRAKE FLUID TANK BLEEDERS ........................................................................105

5.9.3. REPLACING THE BRAKING SYSTEM FLUID .................................................................................106

5.9.4. EFFICIENCY OF THE HAND BRAKE ..............................................................................................107

5.9.5. CHECKING THE WEAR CONDITION OF THE BRAKING SYSTEM ...............................................107

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CONTENTS

5.10. HYDRAULIC SYSTEM .....................................................................................................................108

5.10.1. CHECKING THE HYDRAULIC OIL ...................................................................................................108

5.10.2. REPLACING THE HYDRAULIC OIL TANK BLEEDER ....................................................................108

5.10.3. CHANGE THE HYDRAULIC OIL FILTER CARTRIDGE...................................................................109

5.10.4. REPLACING THE HYDRAULIC OIL .................................................................................................110

5.11. ENGINE ............................................................................................................................................111

5.11.1. CLEANING THE ENGINE AIR FILTER SEPARATOR .....................................................................111

5.11.2. CLEANING OR REPLACING THE ENGINE AIR FILTER CARTRDIGE ...........................................111

5.11.3. CHECKING AND TOPPING UP THE COOLANT LEVEL ................................................................112

5.11.4. REPLACING THE ENGINE COOLANT ............................................................................................113

5.11.5. CHECKING AND ADJUSTING THE ALTERNATOR BELT TENSIONING ........................................114

5.11.6. FUEL SEDIMENT BOWL .................................................................................................................114

5.11.7. AIR BLEEDING IN THE ENGINE FUEL SUPPLY SYSTEM ............................................................115

5.11.8. REPLACING THE ENGINE FUEL SUPPLY PRE-FILTER AND FILTER ..........................................116

5.11.9. CHECKING AND TOPPING UP THE ENGINE OIL LEVEL ..............................................................116

5.11.10. REPLACING THE ENGINE OIL FILTER .........................................................................................117

5.11.11. REPLACING THE ENGINE OIL ......................................................................................................117

5.12. ELECTRIC COMPONENTS ................................................................................................................118

5.12.1. FUSES AND RELAYS .......................................................................................................................118

5.12.2. ELECTRONIC DASHBOARD WARNING LIGHTS ...........................................................................121

5.12.3. REPLACING THE LIGHT BULBS .....................................................................................................122

5.12.4. CHECKING AND TOPPING UP THE BATTERY ELECTROLYTE LEVEL ......................................123

5.12.5. BATTERY PINS CONTACT ..............................................................................................................124

5.12.6. BATTERY REPLACE ........................................................................................................................124

6

OPTIONAL EQUIPMENT

OPTIONAL EQUIPMENT .............................................................................................................

125

ENGINE USE AND MAINTENANCE MANUAL

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id.: D 70SL REV. 00 02/11/2009

INTRODUCTION

1

This manual has been designed to provide a practical guide for proper and safe use of the machine, as well as

for its correct routine maintenance.

Thorough and ongoing observance of the instructions contained herein will help ensure the machine optimal

performance, its operation economy as well as its longest life. In addition, this will allow you to use the machine

properly, thus helping to avoid the most common accidents which may occur during operation or maintenance.

1.1 GENERAL RECOMMENDATIONS

This use and maintenance manual is an integral and essential part of the machine and must be delivered to

the user.

Read this manual carefully and thoroughly before starting, using and performing maintenance, refuelling or

any other operation on the machine.

The machine shall be entrusted to and operated by skilled staff only, which must have been duly trained on the

use of self-propelled vehicles of this type and on the relative safety rules and regulations.

The operator must observe all safety and accident prevention regulations as well as the Road Trafﬁ c Regulations

if the vehicle is road driven.

Furthermore, it is essential to carefully read the safety CAUTIONs found on the machine plates and labels,

and to strictly observe the instructions contained therein before starting, operating or repairing the machine or

performing maintenance operations on the same.

Each machine comes equipped with a copy of this manual.

The manual must be properly and safely stored in its compartment in the driver’s cab. It must be kept within

reach and in good conditions at all times. Do not use the machine if this manual is not in the cab and if you

have not read all the instructions carefully.

If the manual is lost or becomes illegible (pages torn, dirty, etc.) ask either your Dealer or the Manufacturer

immediately for a new copy.

The machine must be used for its intended purpose only. Any other use is to be considered improper and

consequently dangerous.

Thorough and ongoing observance of the instructions contained herein will help ensure a longer service life

and reduction of maintenance and stop time. In addition, this will help you to avoid the most common accidents

which may occur during operation or maintenance.

It is of mutual interest to observe the aforementioned instructions, and that the buyer undertakes to ensure that

this manual is an integral part of the machine, that it is actually consulted by the operator and by maintenance

staff and that the instructions provided are strictly observed, assuming full responsibility in relation thereto.

The buyer and the operator of the vehicle must read the use and maintenance manual carefully the ﬁ rst time

they are using the machine. If this vehicle is subject to a use or lease agreement, it is the owner’s duty to

make sure that the new user reads and understands this use and maintenance manual. In addition, make sure

that the new operator has fully inspected the vehicle and is knowledgeable with all of its labels, decals and

equipment, and that he has tested all the controls to understand and verify their proper functioning.

The Manufacturer reserves the right to make any and all modiﬁ cations for product improvement purposes,

without updating this documentation.

For additional information, please feel free to contact your Dealer or the Manufacturer at your convenience.

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INTRODUCTION

1

1.3 DIRECTION REFERENCES

AB

Dx Dx

Sx

FRONT

REAR

The driving post is turned toward the rear of the machine.

Driving the machine at work sites for approaching and manoeuvring steps to load and dump materials.

1.2 SYMBOLS USED IN THE MANUAL

To provide a clearer understanding of the information contained in this manual, major information or information

regarding danger is shown with the following symbols:

Indicates a situation of imminent risk that, if not avoided, may result

in serious injury or even death.

CAUTION: Indicates a potential risk which, if not avoided, may result in injury of low or medium se-

verity. It may also be used to prohibit operations involving risks and which may cause

damages.

DANGER:

The position of the pivoting driving post determines the driving direction.

The right-hand side (RH) or left-hand side (LH) will be identiﬁ ed based on the current driving position of the

operator, as shown in ﬁ g. A - B.

1.4 VEHICLE CONTROL AND DRIVING PHASES

1.4.1 TRANSFER PHASE (PREFERENTIAL SPEED)

The driving post is turned toward the front of the machine.

Driving the machine on short or long stretches, with or without carrying material.

1.4.2 WORKING PHASE (SLOW SPEED DRIVING)

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INTRODUCTION

1

1.5 INTENDED USE

This machine shall be exclusively used to transport and dump earth, aggregates (e.g. sand, gravel) or other

loose materials, according to the limits and methods provided for the loading capacities indicated in this manual

and speciﬁ ed by the Manufacturer.

Use of the machine on public roads is subject to road trafﬁ c regulations in force in the country of use.

This machine must be used by the driver only and cannot be used to transport other people.

This machine has been designed and manufactured for its intended use and purpose. Therefore, its technical

features shall be considered binding in order to use the machine for its intended purpose.

No modiﬁ cations can be made to the machine without prior authorisation from FIORI, as they may lead to

dangerous situations. It is always necessary to strictly observe the safety rules and regulations illustrated in

this use and maintenance manual.

It is strictly forbidden to use the machine for any operation other than those described herein.

Under no circumstance may FIORI be held responsible for any other use of the machine or for non-observance

of the instructions provided by the Manufacturer.

The machine shall not be used for underground works or in potentially explosive workplaces. In the

event of underground works, contact FIORI to request information on the requirements to be observed

for adjusting the machine so that it is suitable for such purposes.

Any unauthorised modiﬁ cation to the machine relieves the Manufacturer from any responsibility for property

damage or personal injuries which may directly and/or indirectly arise in connection therewith.

The Manufacturer and its Distribution and After Sales Service Network accept no responsibility for any damage

which may arise in connection with not approved and malfunctioning components ﬁ tted on the machine during

maintenance or repair operations.

It is forbidden to carry objects of any kind in the skip or inside the driver’s cab.

Therefore no warranty, of any kind whatsover, is provided in relation to the product manufactured or traded by

the Manufacturer for damages due to non-approved malfunctioning parts and/or components.

If the machine is used for any purpose other than its intended and allowed use,

the operator shall be responsible for his own safety as well as for the safety of any

other person involved.

CAUTION: FIORI accepts no responsibility for personal injury or property damage which may derive

from non observance of the provisions and instructions contained in this manual and from

non observance of safety and accident prevention regulations.

1.6 UNAUTHORISED OR IMPROPER USE

DANGER:

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INTRODUCTION

1

1.7 DRIVER OF THE VEHICLE

Road driving of the vehicle is naturally governed by Road Trafﬁ c Regulations, and therefore the driver shall be

equipped with a driving license as required.

In order to use the machine on the worksite, the operator must be of the minimum age established by applicable

legislation in the country of use. The operator may use the machine only after receiving adequate and speciﬁ c

training.

This training must ensure that the machine is used correctly in relation to the risks which may arise for the

driver or other people.

Driving an earth moving machine always requires technical skills and training, in addition to a strong sense

of responsibility. The operator must therefore have speciﬁ c psychophysical requisites to qualify for this job.

Therefore, only authorised personnel may use these vehicles.

The operators must be duly trained on the use of the machine and instructed about any possible risks at the

workplace.

We recommend that all staff follow a training course aimed at learning how to use the machine safely and

efﬁ ciently and getting speciﬁ c knowledge on the engine and hydraulic system operation, in order to perform

cleaning and maintenance operations.

The machine must only be driven and serviced by persons who:

- have an excellent eyesight and colour perception, good hearing, co-ordination and sharp reﬂ exes;

- are physically and mentally eligible for this type of job, and are able to meet the requirements connected with

the machine operation at peak performance levels;

- refrain from operating the machine when they are tired, unwell or under the inﬂ uence of drugs, alcohol or

medicines which may affect their physical abilities or sharpness of their reﬂ exes;

-are able to read and properly understand the instructions contained in this manual, according to the

Manufacturer’s purposes;

-have an excellent ability to assess weight, distance and size;

- are able to drive and control the machine at the worksite;

-have been trained on the operation of the machine and its maintenance, know its technical speciﬁ cations, its

overall dimensions as well as its performance and limitations;

- are conscientious, careful and aware of the problems of their own safety and that of other people, animals,

property, the machine itself and the environment;

- are knowledgeable with the safety rules and regulations applicable to the workplace.

The Legal Representative of the company which owns the vehicle shall appoint the staff who possess the

above said requisites to perform the tasks required.

The operator is also responsible for and shall assure that:

- nobody approaches the machine when it is working;

- no unauthorised and untrained personnel may use the machine;

- the safety procedures learnt during the training course are observed every day;

- potential hazards in the workplace are recognised and avoided;

- the caution and warning labels and plates have been read and understood, and their instructions observed

(see Section 3 “Safety Labels and Decals”);

- the machine has been inspected and its proper working condition checked before starting the work shift;

- report any operational problems encountered before, or while operating the machine;

- reckless or careless actions, which may endanger his own safety as well as other people’s safety, are

avoided;

- common sense is used at all times and safety has absolute priority.

The machine is manufactured and supplied for its intended use, as speciﬁ ed in this manual. Operators are

reminded that, when using the machine, they must always and under all circumstances behave following

active safety principles, in order to enhance the overall safety level of the machine. Prior to commencing work,

the operator must check that all the safety devices are active and functioning properly: he/she is obliged to

refuse to start work in the event that the requirements for safe working are not met.

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INTRODUCTION

1

CAUTION: FIORI accepts no responsibility for any damage to persons, animals, property or the envi-

ronment resulting from the machine being operated and used by staff without the required

prerequisites.

D 70 SL REV. 01 02/01/2012

1.8 MANUFACTURER

The machine and any offspin models are manufactured exclusively by:

FIORI GROUP S.p.A.

Via per Ferrara, 7

41034 FINALE EMILIA (Modena) Italia

Tel. +39.0535.92357 - Fax +39.0535.90960

http://www.ﬁ origroup.com

1.8.1 Technical Service Requests

In the event of any machine failure or malfunction, it is essential to follow the instructions below:

- If the trouble persists, do not try further actions or expedients. Contact the nearest authorised FIORI SERVICE

CENTRE or directly:

FIORI GROUP S.p.A.

Via per Ferrara, 7

41034 FINALE EMILIA (Modena) Italia

Tel. +39.0535.780250 - Fax +39.0535.90960

When you contact Fiori After Sales Service, make sure you have all necessary details available, which must

be provided to the Service staff so as to immediately identify the machine model and understand the problem.

- Provide all data shown on the identiﬁ cation plate secured on the machine.

- Make sure you have all diagrams and layouts contained in this manual available and within reach.

- Give a brief and very clear description of the current failure or malfunction.

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INTRODUCTION

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*DF700100*

1

2

BD

1

E

A

F

C

1.9 MACHINE IDENTIFICATION

The identiﬁ cation data of the machine and its main components are punched on metal plates, which allow the

machine to be identiﬁ ed by the After Sales Service by means of speciﬁ c ID numbers and letters.

The following information show where the identiﬁ cation plates and punched numbers are located, and give

examples of the symbols found on the machine.

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A - VEHICLE SERIAL NUMBER

The serial number is punched directly on the front chassis, on the driver’s step side.

CAUTION: This number must always be provided whenever requesting assistance from the FIORI

After Sales Service Network. The serial number is also required to facilitate identifying the

machine in the event of theft.

B - VEHICLE AND MANUFACTURER’S DATA PLATE

IT is positioned on the front chassis side: on the driver’s step side, as shown in the ﬁ gure.

Please ﬁ ll in the following data concerning your vehicle:

MODEL/TYPE ......................................................................................................................D 70 SL / DF70

SERIAL NUMBER .....................................................................................................................•DF700000•

YEAR .............................................................................................................................................................

C - ENGINE DATA PLATE

The engine data plate is positioned on the power take-off side.

Write down your vehicle numbers in the space below for quick and easy reference:

MODEL No. ........................................................................................................... 2978/2200 (1104D-44T)

SERIAL NUMBER ........................................................................................................................................

D - AXLE DATA PLATE

The axle type and serial numbers are printed on the plate 1 found on the axle central case.

Write down the information in the space below for quick reference:

FRONT AXLE TYPE .............................................................................................. • S128.10061.002.B01 •

SERIAL NUMBER ........................................................................................................................................

REAR AXLE TYPE .................................................................................................• S128.40041.003.B01 •

SERIAL NUMBER ........................................................................................................................................

E - TRANSMISSION DATA PLATE

The serial number and type are punched on the pump (1) and engine (2) plates.

Write down the information in the space below for quick reference:

1 - PUMP MODEL ................................................................................................................... • A10VG45 •

SERIAL NUMBER ..................................................................................................................................

2 - ENGINE MODEL ..................................................................................................................• A6VM80 •

SERIAL NUMBER ...................................................................................................................................

F - OPERATOR PROTECTION PLATE

The ROPS - FOPS operator ’s protection plate (level I) is found inside the upper section of the structure.

The FOPS identiﬁ cation plate (level II) is found on the canopy for protection against falling objects.

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D 70 SL REV. 03 20/03/2014

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1.10 REGULATORY PROVISIONS

The machine has been built in compliance with applicable European directives and laws, and conforms to the

standards of the indicated directives:

MACHINE

- Directive 2006/42/EC on “Machinery”

- Directive 2004/108/EC on “Electromagnetic Compatibility”

- Directive 2000/14/EC on “Noise emission”

ENGINE

- Directive 2004/26/EC “Emission of pollutants from internal combustion engines” STAGE III A

CABIN

- ROPS UNI 3471

- FOPS LEVEL I ISO 3449

- FOPS LEVEL II ISO 3449

QUALITY STANDARD

FIORI GROUP S.p.A. is a certiﬁ ed company:

- ISO 9001 - 2008 “Quality”

- ISO 14001 - 2004 “Environment”

D 70 SL REV. 01 02/01/2012

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Fiori D 70 SL Use and Maintenance Manual

Fiori D 70 SL Use and Maintenance Manual

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