Toro 30632 User manual

FormNo.3379-915RevA

CommercialWalk-BehindMower

FixedDeck,PistolGrip,GearDrivewith32in,

36in,or48inCuttingUnit

ModelNo.30632—SerialNo.314000001andUp

ModelNo.30634—SerialNo.314000001andUp

ModelNo.30638—SerialNo.314000001andUp

ModelNo.39632—SerialNo.314000001andUp

ModelNo.39634—SerialNo.314000001andUp

ModelNo.39638—SerialNo.314000001andUp

G017536

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3379-915*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Important:Thisengineisnotequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

land.Otherstatesorfederalareasmayhavesimilarlaws.

WARNING

Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.FailuretouseoriginalToro

partscouldcauseseriousinjuryordeath.Making

unauthorizedchangestotheengine,fuelorventing

system,mayviolateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thisrotary-blade,lawnmowerisintendedtobeused

byresidentialhomeownersorprofessional,hired

operators.Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialorcommercial

properties.Itisnotdesignedforcuttingbrushorfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.

Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroMowerSafety..................................................5

SlopeIndicator.......................................................7

SafetyandInstructionalDecals.................................8

ProductOverview.........................................................11

Controls...............................................................11

Specications........................................................12

Attachments/Accessories........................................12

Operation....................................................................12

AddingFuel...........................................................12

UsingFuelStabilizer/Conditioner............................13

CheckingtheEngine-oilLevel..................................13

FillingtheFuelTank...............................................13

ThinkSafetyFirst...................................................13

OperatingtheParkingBrakeandNeutral

Locks................................................................13

StartingandStoppingtheEngine..............................14

OperatingtheBlade-control(PTO)Lever..................15

TheSafety-interlockSystem.....................................15

DrivingForwardorBackward..................................16

StoppingtheMower...............................................16

TransportingtheMachine........................................16

SideDischargingorMulchingtheGrass.....................16

AdjustingtheWheel-drive-beltTension.....................17

AdjustingtheHeightofCut.....................................17

AdjustingtheFlowBafe........................................19

PositioningtheFlowBafe......................................19

AdjustingtheHandleHeight....................................20

Height-of-cutChart................................................21

Maintenance.................................................................22

RecommendedMaintenanceSchedule(s)......................22

Lubrication...............................................................23

LubricatingtheMachine..........................................23

LubricatingtheCasterandWheelBearings.................23

GreasingtheTransmissionCouplers.........................23

GreasingtheMowerBeltIdler..................................23

EngineMaintenance..................................................24

ServicingtheAirCleaner.........................................24

ServicingtheEngineOil..........................................24

ServicingtheSparkPlugs.........................................26

FuelSystemMaintenance...........................................27

ServicingtheFuelSystem........................................27

DriveSystemMaintenance.........................................29

CheckingtheTirePressure......................................29

CoolingSystemMaintenance......................................29

CleaningtheAir-intakeScreen..................................29

CleaningtheCoolingSystem....................................29

BrakeMaintenance....................................................30

ServicingtheBrakes................................................30

BeltMaintenance......................................................31

CheckingtheBelts..................................................31

ReplacingtheTractionDriveBelt.............................31

ReplacingtheDriveBelt..........................................31

ReplacingtheMowerBelt........................................31

AdjustingtheMowerBeltTension............................33

ControlsSystemMaintenance.....................................36

AdjustingtheControlRods......................................36

MowerDeckMaintenance...........................................37

ServicingtheCuttingBlades.....................................37

AdjustingtheBladeBrake........................................39

ReplacingtheGrassDeector..................................40

Storage........................................................................41

CleaningandStorage..............................................41

Troubleshooting...........................................................42

Schematics...................................................................44

Safety

Note:Theadditionofattachmentsmadebyother

manufacturersthatdonotmeetAmericanNationalStandards

Institutecerticationwillcausenoncomplianceofthis

machine.

Improperlyusingormaintainingthemachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol,whichmeans

Caution, W ar ning ,

Danger

—personalsafetyinstruction.Failuretocomply

withtheinstructionmayresultinpersonalinjuryor

death.

Thisproductiscapableofamputatinghandsandfeetand

throwingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriousinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI

B71.4-2012.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand

theinformationitistheowner'sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeopleordamageto

property.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.Onlyuseaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,andhearingprotection.Longhair,looseclothing,

orjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan

bethrownbythemachine.

•Checkthatoperator'spresencecontrols,safetyswitches,

andshieldsareattachedandfunctioningproperly.Donot

operateunlesstheyarefunctioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine

fromtheoperator'sposition.

•Besureofyourfootingwhileusingthismachine,

especiallywhenbackingup.Walk;donotrun.Never

operateonwetgrass.Reducedfootingcouldcause

slipping.

•Slowdownanduseextracareonhillsides.Besureto

travelsidetosideonhillsides.Turfconditionscanaffect

thestabilityofthemachine.Usecautionwhileoperating

neardrop-offs.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•NeveroperatewiththePTOshieldorotherguardsnot

securelyinplace.Besureallinterlocksareattached,

adjustedproperly,andfunctioningproperly.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,disengagedrives,engagethe

parkingbrake(ifprovided),andshutofftheenginebefore

leavingtheoperator'spositionforanyreason,including

emptyingthecatchersoruncloggingthechute.

•Stopequipmentandinspectbladesafterstrikingobjects

orifanabnormalvibrationoccurs.Makenecessary

repairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunit.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersonthemachine.

•Keeppetsandbystandersaway.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopbladesifnotmowing.

•Beawareofthemowerdischargedirectionanddonot

pointitatanyone.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Usecarewhenloadingorunloadingthemachineinto

orfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely

ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater

heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson

thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch

equipmentwithaportablecontainer,ratherthanfroma

fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Disengagedrives,settheparkingbrake,stoptheengine

andremovethekeyordisconnectthespark-plugwire.

Waitforallmovementtostopbeforeadjusting,cleaning

orrepairingthemachine.

•Cleangrassanddebrisfromthecuttingunit,thedrives,

themufers,andtheenginetohelppreventres.Clean

upoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Shutoffthefuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Settheparkingbrake.

Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatteryorthespark-plugwirebefore

makinganyrepairs.Disconnectthenegativeterminal

rstandthepositivelast.Connectthepositiverstand

negativelast.

•Usecarewhencheckingtheblades.Wraptheblade(s)or

weargloves,andusecautionwhenservicingthem.Only

replaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro

genuineparts.Whenitcomestoreliability,Torodelivers

replacementpartsdesignedtotheexactengineering

specicationsofourequipment.Forpeaceofmind,insist

onTorogenuineparts.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected

downandoutwardfromthemachine.

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro

productsandothersafetyinformationyoumustknow.

Thisproductiscapableofamputatinghandsandfeetand

throwingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrassor,

whenequippedwithagrassbagger,forcatchingcutgrass.

Anyuseforpurposesotherthanthesecouldprovedangerous

touserandbystanders.

GeneralOperation

•Besuretheareaisclearofotherpeoplebeforemowing.

Stopthemachineifanyoneentersthearea.

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowtocoolbeforeattempting

tomaintain,adjustorservice.

•UseonlyToroapprovedattachments.Warrantymaybe

voidedifusedwithunapprovedattachments.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforeoperatingunderany

objectsanddonotcontactthem.

SlopeOperation

Allslopesandrampsrequireextracaution.Ifyoufeeluneasy

onaslope,donotmowit.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

mowingarea.

•Watchforholes,rutsorbumps.Tallgrasscanhide

obstacles.

•Usecautionneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifawheelgoes

overtheedgeofaclifforditch,orifanedgecavesin.

•Useextracarewithgrasscatchersorotherattachments.

Thesecanchangethestabilityofthemachine.

•Keepallmovementonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Mowslopessidetoside.

•Donotmowslopesgreaterthan20degrees.

Service

•Neverstorethemachineorfuelcontainerinsidewhere

thereisanopename,suchasnearawaterheateror

furnace.

•Keepnutsandboltstight,especiallythebladeattachment

bolts.Keepequipmentingoodcondition.

•Nevertamperwithsafetydevices.Checksafetysystems

forproperoperationbeforeeachuse.

•Useonlygenuinereplacementpartstoensurethatoriginal

standardsaremaintained.

•Checkbrakeoperationfrequently.Adjustandserviceas

required.

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

1-403005

66-1340

95-5537

1.ReadtheOperator's

Manualforinstructionson

operatingthecuttingblade

3.Pullbacktodisengage

2.Pushforwardtoengage

98-0776

98-3296

ForModelswith2BladeMowerDecks

98-5130

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto75-80ft-lb(102-106N⋅m).

98-5954

99-3943

1.Engine

104-8569

105-4104

1.Reverse3.Transmissionspeeds

2.Neutral

105-4111

103–2076

106-2733

1.Fast

3.Slow

2.Continuousvariable

setting

110-2067

110-2068

1.ReadtheOperator'sManual.

106-2737

1.Park3.Neutral5.Engine—run

2.Drive4.Engine—stop6.Warning—wearearprotection.

ProductOverview

g012616

Figure4

1.Sidedischarge5.Controls

2.Mowerdeck6.Handle

3.Recoil-starthandle

7.Casterwheel

4.Gastank

Controls

Becomefamiliarwithallthecontrols(Figure5)beforeyou

starttheengineandoperatethemachine.

Figure5

1.Throttlecontrol6.Drivelever

2.Ignitionswitch

7.Gear-shiftlever

3.Neutral/parkingbrakelock8.Choke

4.OperatorPresence

Control(OPC)lever

9.Powertake-offlever(PTO)

5.Handle

ThrottleControl

Thethrottlecontrolhas2positions:FastandSlow.

OperatorPresenceControl(OPC)

Levers

WhenyousqueezetheOPCleversagainstthehandles,

theOPCsystemsensesthattheoperatorisinthenormal

operatingposition.WhenyoureleasetheOPClevers,the

OPCsystemsensesthattheoperatorhasleftthenormal

operatingposition,andthesystemwillstoptheengineif

eitherthegear-shiftleverisnotintheneutralpositionorthe

blade-control(PTO)leverisengaged.

Gear-shiftLever

Thetransmissionhas5forwardspeeds,neutral,andreverse,

andhasanin-lineshiftpattern.

Important:Donotshiftwhilethemachineismoving,

astransmissiondamagemayoccur.

DriveLevers

Releasethedriveleverstoengagetheforwardtraction

operation.Squeezetheright-handdrivelevertoturnright

andtheleft-handdrivelevertoturnleft.

Neutral/ParkingBrakeLock

Squeezethedriveleversandmovethelocksrearwardfor

neutrallock.Squeezethedriveleversandmovethelocks

forwardtosettheparkingbrake.

Blade-controlLever(PTO)

ThisleverisusedinconjunctionwiththeOPCleversto

engageordisengagethemowerdeckbeltanddrivethe

mowerblades.

RecoilStarter

Pulltherecoil-starthandletostarttheengine(notshown

inFigure5).

Fuel-shutoffValve

Closethefuel-shutoffvalvewhentransportingorstoringthe

machine.

IgnitionSwitch

Thisswitchisusedinconjunctionwiththerecoilstarterand

has2positions:RunandOff.

Choke

Usethechoketostartacoldengine.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

32-inchmowers:

Widthwithdeectordown116.3cm(45.8inches)

Length

198.1cm(78inches)

Height

104.1cm(41inches)

Weight

182kg(402lb)

36-inchmowers:

Widthwithdeectordown118.4cm(46.6inches)

Length

203.2cm(80inches)

Height

104.1cm(41inches)

Weight

210kg(462lb)

48-inchmowers:

Widthwithdeectordown161.3cm(63-1/2inches)

Length

198.9cm(78-3/8inches)

Height

104.1cm(41inches)

Weight

227kg(500lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww.Toro.comforalistofallapproved

attachmentsandaccessories.

Operation

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontainsmore

than10%ethanolbyvolume,suchasE15(contains15%

ethanol),E20(contains20%ethanol),orE85(contains

85%ethanol).Usingunapprovedgasolinemaycause

performanceproblemsand/orenginedamagewhichmay

notbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,fuelisextremelyammable

andhighlyexplosive.Areorexplosionfromfuel

canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when

theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Addfuel

tothefueltankuntilthelevelis25mm(1inch)

belowthebottomofthellerneck.Thisempty

spaceinthetankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway

fromanopenameorwherefuelfumesmaybe

ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Donotbuymore

thana30-daysupplyoffuel.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycancauseaspark,whichcanignitethe

fuelvapors.Areorexplosionfromfuelcanburn

youandothersandcandamageproperty.

•Alwaysplacefuelcontainersonthegroundaway

fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron

atruckortrailerbedbecauseinteriorcarpets

orplastictruck-bedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removefuel-poweredequipment

fromthetruckortrailerandfueltheequipment

withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromafuel-dispenser

nozzle.

•Ifafueldispensermustbeused,keepthe

nozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingis

complete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepgasawayfromeyesandskin.

UsingFuel

Stabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetokeepthe

fuelfreshduringstorageof90daysorless.Ifyouarestoring

themachineforlonger,drainthefueltank;referto

Storage

(page41).

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionertothe

fuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffectivewhen

mixedwithfreshgasoline.Tominimizethechanceofvarnish

depositsinthefuelsystem,usefuelstabilizeratalltimes.

CheckingtheEngine-oilLevel

Beforeyoustarttheengineandusethemachine,checktheoil

levelintheenginecrankcase;refertoCheckingtheEngine-oil

Level.

FillingtheFuelTank

1.Shuttheengineoffandsettheparkingbrake.

2.Cleanaroundthefuel-tankcapandremovethecap.

Addunleadedregulargasolinetothefueltank,untilthe

levelis6to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisspaceinthetankallowsgasoline

toexpand.Donotllthefueltankcompletelyfull.

3.Installthefuel-tankcapsecurely.Wipeupanygasoline

thatmayhavespilled.

ThinkSafetyFirst

Carefullyreadallthesafetyinstructionsanddecalsinthe

safetysection.Knowingthisinformationcouldhelpyouor

anybystandersavoidinjury.

Theuseofprotectiveequipmentforeyes,hearing,feetand

headisrecommended.

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperator'searandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Figure6

1.Warning—wearhearingprotection.

OperatingtheParkingBrake

andNeutralLocks

Alwayssettheparkingbrakeswhenyoustopthemachine

orleaveitunattended.

WARNING

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemachinewhileitis

unattended.

Alwayssettheparkingbrakewhenleavingthe

machineunattended,evenifjustforafewminutes.

SettingtheParkingBrakes

1.Squeezethedrivelevers(Figure7).

Figure7

1.Handle

4.Fullspeedforward

2.Neutral/parkingbrakelock

5.Drivelever

3.Parkposition6.Neutralposition

2.Placeyourthumbsontheupperpartofthelocksand

movethemforwardinintotheparkposition(Figure

7).

3.Releasethedrivelevers.

ReleasingtheParkingBrakes

1.Squeezethedriveleversback(Figure7).

2.Placeyourthumbsontheupperpartofthelocksand

movethemrearwarduntiltheyareinthedriveposition

(Figure7).

SettingtheNeutralLocks

1.Squeezethedriveleversback(Figure7).

2.Placeyourthumbsontheupperpartofthelocksand

movethemrearwardintotheneutrallockposition

(Figure7).

ReleasingtheNeutralLocks

1.Squeezethedriveleversback.

2.Placeyourthumbsontheupperpartofthelocksand

movethemforwarduntiltheyareinthedriveposition

(Figure7).

StartingandStoppingthe

Engine

StartingtheEngine

1.Connectthewirestothesparkplugs.

2.Openthefuelvalve.

3.Disengagetheblade-control(PTO)leverandmovethe

shiftlevertotheneutralposition.

4.Settheparkingbrakes.

5.Turntheignitionkeytotherunposition(

Figure8).

6.Tostartacoldengine,movethethrottlecontrol

midwaybetweenthefastandslowpositions.

7.Tostartawarmengine,movethethrottlecontrolto

thefastposition.

8.Pullthechokeknobiftheengineiscold(Figure8).

Note:Awarmorhotengineusuallydoesnotrequire

anychoking.

9.Grasptherecoil-starthandlermlyandpullitout

untilpositiveengagementresults;thenpullthehandle

vigorouslytostarttheengine.Allowtheropetorecoil

slowly.

Important:Donotpulltherecoilropetoitslimit

orreleasethestarterhandlewhenyoupullout

theropebecausetheropemaybreakortherecoil

assemblymaybedamaged.

10.Pushthechoketotheoffpositionastheenginewarms

up.

11.Iftheengineiscold,allowittowarmupandthen

movethethrottlecontroltothefastposition.

StoppingtheEngine

Important:Inanemergency,youcanstoptheengine

immediatelybyturningtheignitionkeytothe

of f

position.

1.Movethethrottlelevertotheslowposition(Figure8).

Note:Iftheenginehasbeenworkinghardorishot,

letitidleforaminutebeforestoppingittohelpcoolit.

2.Turntheignitionkeytotheoffposition.

3.Settheparkingbrakesandremovethekey.

4.Disconnectthewirefromthesparkplugtoprevent

someonefromaccidentallystartingthemachinewhile

transportingorstoringit.

5.Closethefuel-shutoffvalvebeforetransportingor

storingthemachine.

Important:Closethefuel-shutoffvalvebefore

transportingorthestoringthemachine,toprevent

fuelleakage.

Figure8

1.Throttlecontrol

3.Choke

2.Ignitionswitch

OperatingtheBlade-control

(PTO)Lever

Theblade-control(PTO)leverengagesanddisengagesthe

powertothemowerblades.

EngagingtheMowerBlades(PTO)

1.Squeezetheoperatorpresencecontrol(OPC)levers

againstthehandles(Figure9).

2.Pushtheblade-control(PTO)leverrmlyforward

untilitlatchesoverthecenter(

Figure9).

3.Starttheengineandrepeattheproceduretoengagethe

mowerbladesiftheoperatorpresencecontrol(OPC)

leversarereleased.

DisengagingtheMowerBlades(PTO)

Todisengagetheblades,pulltheblade-controlleverrearward

alltheway(Figure9).TheenginewillstopwhentheOPC

leversarereleasedwiththeblade-controlleverengaged.

Figure9

1.OperatorPresence

Control(OPC)lever

2.Powertake-offlever(PTO)

TheSafety-interlockSystem

CAUTION

Ifsafety-interlockswitchesaredisconnectedor

damagedthemachinecouldoperateunexpectedly,

causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches

daily,andreplaceanydamagedswitchesbefore

operatingthemachine.

UnderstandingtheSafety-interlock

System

Thesafety-interlocksystemisdesignedtopreventtheengine

fromstartingunless:

•Theblade-control(PTO)leverisdisengaged.

•ThemachineisshiftedintotheNeutralposition.

•TheignitionkeyisintheRunposition.

Thesafety-interlocksystemisdesignedtostoptheengine

when:

•TheOperatorPresenceControl(OPC)leversarereleased

whenthetransmissionorthebladesareengaged.

•TheignitionkeyisturnedtotheOffposition.

•Themachineisshiftedintogearwithoutholdingthe

OPClevers.

•Theblade-control(PTO)leverisengagedwithout

holdingtheOPClevers.

TestingtheSafety-interlockSystem

Testthesafety-interlocksystembeforeyouusethemachine

eachtime.Ifthesafetysystemdoesnotoperateasdescribed,

haveanAuthorizedServiceDealerrepairthesafetysystem

immediately.

1.Settheparkingbrakes,movetheshiftleverintothe

Neutralposition,disengagetheblade-control(PTO)

leverandplacethethrottleforward.

2.Starttheengine;refertoStartingtheEngine.

3.WithoutholdingtheOperatorPresenceControl(OPC)

levers,engagetheblade-control(PTO)lever.The

engineshouldstop.

4.Disengagetheblade-control(PTO)lever.

5.Withtheenginerunning,holddowntheOPClevers

andengagetheblade-control(PTO)lever.Themower

beltshouldengageandthemowerbladesshouldbegin

rotating.

6.ReleasetheOPClevers.Theengineshouldstop.

7.Withtheenginerunning,movetheshiftleverintogear

andreleasetheOPClevers.Theengineshouldstop.

8.Withtheenginerunning,turntheignitionkeytothe

offposition.Theengineshouldstop.

9.Ifalltheaboveconditionsarenotmet,havean

AuthorizedServiceDealerrepairthesafetysystem

immediately.

DrivingForwardorBackward

Thethrottlecontrolregulatestheenginespeedasmeasured

inrpm(revolutionsperminute).Movethethrottlecontrol

intotheFastpositionforthebestmowingperformance.

DrivingForward

1.Ensurethattheparkingbrakesareengaged.

2.SqueezetheOPCleversagainstthehandles.

3.Movetheshiftleverintoaforwardgear.

4.Releasetheparkingbrakes;refertoReleasingthe

ParkingBrakesandNeutralLocks.

5.Slowlyreleasethedrivelevers.

Note:Togostraight,releasethedriveleversequally.

Toturn,squeezethedriveleveronthesamesideasthe

directionyouwanttoturn.

DrivingBackward

1.Ensurethattheparkingbrakesareengaged.

2.SqueezetheOPCleversagainstthehandles.

3.Movetheshiftleverintothereversegear.

4.Releasetheparkingbrakes;refertoReleasingthe

ParkingBrakesandNeutralLocks.

5.Slowlyreleasethedrivelevers.

Note:Youmustpullthemowerbackwardtoassistits

rearwardmovement.

StoppingtheMower

1.Squeezethedriveleversallthewaybacktoengagethe

brakes.

2.Settheparkingbrakes.RefertoSettingtheParking

Brakes.

3.ShifttransmissionintotheNeutralposition.

4.MovethethrottletotheStopposition,andwaitfor

allmovingpartstostopbeforeleavingtheoperating

position.

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemachinewhile

itisunattended.

Alwaysremovetheignitionkeyandsetthe

parkingbrakewhenleavingthemachine

unattended,evenifjustforafewminutes.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthemachine.

Ensurethatthetrailerortruckhasallnecessarylightingand

markingasrequiredbylaw.Pleasecarefullyreadallthesafety

instructions.Knowingthisinformationcouldhelpyou,your

family,petsorbystandersavoidinjury.

Totransportthemachine:

1.Stoptheengine,removethekey,setthebrake,and

closethefuelvalve.

2.Securelyfastenthemachinetothetrailerortruckwith

straps,chains,cable,orropes.

3.Secureatrailertotowingvehiclewithsafetychains.

4.Ifapplicable,connectthetrailerbrakes.

SideDischargingorMulching

theGrass

Thismowerhasahingedgrassdeectorthatdisperses

clippingstothesideanddowntowardtheturf.

DANGER

Withoutthegrassdeector,dischargecover,or

completegrasscatcherassemblymountedin

place,youandothersareexposedtobladecontact

andthrowndebris.Contactwithrotatingmower

blade(s)andthrowndebriswillcauseinjuryor

death.

•Neverremovethegrassdeectorfrom

themower,becausethegrassdeector

routesmaterialdowntowardtheturf.Ifthe

grassdeectoriseverdamaged,replaceit

immediately.

•Neverputyourhandsorfeetunderthemower.

•Nevertrytocleardischargeareaormower

bladesunlessyoureleasetheOPCleversandthe

powertake-off(PTO)isoff.Rotatetheignition

keytotheOffposition.Alsoremovethekeyand

pullthewireoffthesparkplug(s).

AdjustingtheWheel-drive-belt

Tension

Youmayneedtoincreasethewheel-drive-belttensionunder

certainoperatingconditions,suchasmowingoverhillyterrain

orwhilepullingasulky.

1.Stoptheengine,removethekey,andwaitforall

movingpartstostop.

2.Disconnectthewiresfromthesparkplugs.

3.Disengagetheneutral/parkingbrakelocks,andrelease

thedriveleverstoreducethespringforce.

4.Removethedrivespringfromtheadjustmentbolt

(

Figure10).

Figure10

1.PositionA4.Drivespring

2.PositionB

5.Adjustmentbolt(In

positionA)

3.PositionC

6.Drivepulleyshield

5.Removethelocknutthatsecurestheadjustmentboltto

thedrivepulleyshield(Figure10).

6.Locateboltassemblyinthedesiredtensionposition

asfollows:

•PositionAfornormalconditions

•PositionBformoresevereconditions

•PositionCforthemostsevereconditions

Note:Thewheeldrivetensionislowestwhen

theboltassemblyisinPositionA.Thetension

increasesinPositionsBandC(

Figure10).

7.Installtheadjustmentboltandthedrivespring.

8.Repeatstepsthroughfortheoppositeside.

AdjustingtheHeightofCut

Thismachinehasa26to108mm(1to4-1/4inch)rangefor

theheightofcut.Thiscanbeachievedbyadjustingblade

spacers,rearaxleheight,andfrontcasterspacers.Usethe

Height-of-CutCharttoselectthecombinationofadjustments

required.

AdjustingtheBladeHeight

Adjustthebladesbyusingthe4spacers(6mm)(1/4inch)

onthebladespindlebolts.Thisallowsfora25mm(1inch)

adjustmentrange,in6mm(1/4inch)increments,ofcutting

heightinanyaxleposition.Usethesamenumberofblade

spacersonallbladestoachievealevelcut(2aboveand

2below,1aboveand3below,etc.).

1.Disengagetheblade-control(PTO)leverandsetthe

parkingbrakes.

2.Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

3.Holdthebladeboltandremovethenut(

Figure11).

Figure11

1.Blade

4.Spacer

2.Bladebolt5.Thinwasher

3.Curvedwasher

6.Nut

4.Slidetheboltdownthroughthespindle,andchange

thespacersasneeded(Figure11).

5.Installtheboltandcurvedwasher,addextraspacer(s),

andsecurethemwithathinwasherandanut(Figure

11).

6.Torquethebladeboltto101to108N-m(75to

80ft-lb).

AdjustingtheAxleHeight

Adjusttheaxlepositiontotheselectedheight-of-cutsetting.

RefertotheHeight-of-CutChart.

1.Disengagetheblade-control(PTO)leverandsetthe

parkingbrakes.

2.Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

3.Loosen,butdonotremove,the2axlepivotboltsand

the2axleadjustmentbolts(

Figure12).

Figure12

1.Axlepivotbolt2.Axleadjustmentbolt

4.Placeajackundertherearcenteroftheengineframe.

Raisethebackendoftheengineframeupenoughto

removethefront2axleadjustmentbolts(Figure12).

Note:Usejackstandstosupportthemachine.

5.Raiseorlowertheengineframewiththejacksothat

youcaninstallthefront2axleadjustmentboltsinthe

desiredholelocation(

Figure12).

Note:Useataperedpunchtohelpaligntheholes.

6.Tightenall4boltsandlowerthemower.

7.Adjustthecontrolrodsandthebrakelinkagesas

required.RefertoServicingtheBrakesandAdjusting

theControlRods.

Important:Youmustadjustthecontrolrods

andthebrakelinkagewhenyouchangetheaxle

positionsforpropertractionandbrakefunction.

AdjustingtheCasterPosition

1.UsingtheHeight-of-CutChart,adjustthecaster

spacerstomatchwiththeaxleholeselected(

Figure13).

Figure13

1.Latchpin

3.Spacer,13mm(1/2inch)

2.Spacer,5mm(3/16inch)

2.Removethelatchpin,slidethecasterfromthesupport,

andchangethespacers(Figure13).

3.Installthecasterinthesupportandinsertthelatchpin

(Figure13).

AdjustingtheFlowBafe

Themowerdischargeowcanbeadjustedfordifferenttypes

ofmowingconditions.Positionthecamlockandbafeto

givethebestqualityofcut.

1.DisengagethePTOandsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforallmoving

partstostopbeforeleavingtheoperatingposition.

3.Toadjustthebafe,loosenthenut(

Figure14).

4.Adjustthebafeandnutintheslottothedesired

dischargeowandtightenthenut.

g012676

1 2

Figure14

1.Slot

2.Nut

PositioningtheFlowBafe

Thefollowingguresareonlyrecommendationsforuse.

Adjustmentswillvarybygrasstype,moisturecontent,and

heightofgrass.

Note:Iftheenginepowerdrawsdownandthemower

groundspeedisthesame,openupthebafe.

PositionA

Thisisthefullrearposition(seeFigure15).Thesuggested

useforthispositionisafollows.

•Useforshort,lightgrassmowingconditions.

•Useindryconditions.

•Forsmallergrassclippings.

•Propelsgrassclippingsfartherawayfromthemower.

G012677

Figure15

PositionB

Usethispositionwhenbagging(Figure16).

G012678

Figure16

PositionC

Thisisthefullopenposition.Thesuggesteduseforthis

positionisasfollows(Figure17).

•Useintall,densegrassmowingconditions.

•Useinwetconditions.

•Lowerstheenginepowerconsumption.

•Allowsincreasedgroundspeedinheavyconditions.

G012679

Figure17

AdjustingtheHandleHeight

Thehandlepositioncanbeadjustedtomatchtheoperator's

heightpreference.

1.Removethehairpincotterpinsandclevispinsfrom

thedriveleversandneutrallocks(Figure18).

g012931

Figure18

1.Controlrod

5.Neutrallock

2.Clevispin

6.Hairpincotterpin

3.OperatorPresence

Controllever(OPC)

7.Drivelever

4.Handle

2.Loosentheupperbolts(3/8x1-1/4inches)andange

nutsecuringhandletorearframe(Figure19).

3.Removethelowerbolts(3/8x1inch)andangenuts

securinghandletorearframe(Figure19).

4.Pivotthehandletothedesiredoperatingpositionand

installthelowerangebolts(3/8x1inch)andange

nutsintothemountingholes.Tightenallangebolts.

Figure19

1.Upperhandle6.Lowermountingholes

2.Rearframe

7.Lowposition

3.Flangebolt(3/8x1inch)

8.Middleposition

4.Locknut(3/8inch)

9.Highposition

5.Uppermountinghole

5.Adjustthecontrolrodlengthbyrotatingthecontrol

rodintherodtting(Figure18).

6.Installahairpincotterbetweenthedriveleversandthe

neutrallocksandintotheclevispins(Figure18).

Note:Makesurethattheclevispinsareinsertedinto

theneutrallocks.

7.Checktheparkingbrakeadjustment.RefertoChecking

theBrakesinBrakeMaintenance(page30).

Page is loading ...

Toro 30632, 30634, 30638, 39632, 39634, 39638, Commercial Walk-Behind Mower, Fixed Deck, Pistol Grip, Gear Drive User manual

Related papers

Other documents