Toro Commercial 53cm Lawn Mower User manual

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FormNo.3362-704RevA
21inCommercialLawnMower
ModelNo.22155TE—SerialNo.310000001andUp
ModelNo.22156TE—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,seetheseparateproductspecic
DeclarationofConformity(DOC)sheet.
Introduction
Thisrotary-blade,walk-behindlawnmoweris
intendedtobeusedbyresidentialhomeowners
orprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialorcommercialproperties.Itisnot
designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
GeneralmowerSafety...........................................3
SoundPressure.....................................................5
SoundPower........................................................5
Vibration,Hand/arm...........................................5
SafetyandInstructionalDecals.............................5
Setup............................................................................7
1InstallingtheHandle..........................................7
2FillingtheEnginewithOil.................................9
3InstalltheMulchPlugorGrassBag....................9
ProductOverview......................................................11
Controls.............................................................11
Specications.....................................................11
Operation...................................................................12
CheckingtheEngineOilLevel............................12
FillingtheFuelTankwithGasoline.....................12
StartingtheEngine.............................................12
StoppingtheEngine...........................................14
OperatingtheSelf-propelDrive..........................14
AdjustingtheCuttingHeight..............................14
MulchingtheClippings.......................................15
BaggingtheClippings.........................................15
Side-dischargingtheClippings............................17
OperatingTips...................................................18
Maintenance...............................................................19
RecommendedMaintenanceSchedule(s)................19
PremaintenanceProcedures....................................19
PreparingforMaintenance.................................19
EngineMaintenance...............................................20
ServicingtheAirCleaner....................................20
ChangingtheEngineOil....................................20
ServicingtheSparkPlug.....................................21
DriveSystemMaintenance.....................................22
AdjustingtheSelf-propelDrive...........................22
BladeMaintenance.................................................22
MaintainingtheCuttingBlade.............................22
Cleaning.................................................................23
CleaningtheMowerHousing..............................23
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Storage.......................................................................24
PreparingtheFuelSystem...................................24
PreparingtheEngine..........................................24
GeneralInformation..........................................24
RemovingtheLawnMowerfromStorage............24
Troubleshooting.........................................................25
Safety
Improperlyusingormaintainingthismowercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbefore
theengineiseverstarted.Payparticularattention
tothesafetyalertsymbol(Figure2)whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Readandunderstandtheinstruction
becauseithastodowithsafety.Failuretocomply
withtheinstructionmayresultinpersonalinjury.
GeneralmowerSafety
Thefollowinginstructionshavebeenadaptedfromthe
ISOstandard5395.
Thiscuttingmachineiscapableofamputatinghands
andfeetandthrowingobjects.Failuretoobservethe
followingsafetyinstructionscouldresultinserious
injuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
Understandexplanationsforallpictogramsusedon
themowerorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhile
refueling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddgasolinewhilethe
engineisrunningorwhentheengineishot.
3
Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemowerawayfromtheareaof
spillageandavoidcreatinganysourceofignition
untilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremoveallstones,sticks,wires,bones
andotherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethat
guards,andsafetydevices,suchasdeectorsand/or
grasscatchers,areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Starting
Disengageallbladeanddriveclutchesandshiftinto
neutralbeforestartingtheengine.
Donottiltmowerwhenstartingtheengineor
switchingonthemotor,unlessthemowerhastobe
tiltedforstarting.Inthiscase,donottiltitmorethan
absolutelynecessaryandliftonlythepart,whichis
awayfromtheoperator.
Starttheengineorswitchonthemotorcarefully
accordingtoinstructionsandwithfeetwellaway
fromtheblade(s)andnotinfrontofthedischarge
chute.
Operation
Nevermowwhilepeople,especiallychildren,orpets
arenearby.
Mowonlyindaylightoringoodarticiallight.
Avoidoperatingthemowerinwetgrass,where
feasible.
Stayalertforholesintheterrainandotherhidden
hazards.
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarryamowerwhiletheengine
isrunning.
Useextremecautionwhenreversingorpullinga
pedestriancontrolledmowertowardsyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen
changingdirectiononslopes.
Alwaysbesureofyourfootingonslopes.
Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
Stopthebladeifthemowerhastobetiltedfor
transportationwhencrossingsurfacesotherthan
grassandwhentransportingthemowertoandfrom
theareatobemowed.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Stoptheengine
wheneveryouleavethemower.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthe
mower.
afterstrikingaforeignobject,inspectthemower
fordamageandmakerepairsbeforerestarting
andoperatingthemower.
ifmowerstartstovibrateabnormally(check
immediately).
Reducethethrottlesettingduringengineshutdown,
andclosethefuelvalveattheconclusionofmowing.
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperate
themachine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Donotusepressurecleaningequipmentonmachine.
Neverstoretheequipmentwithgasolineinthetank
andinsideabuildingwherefumescanreachanopen
ameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
4
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestoragefreeof
grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer’s
recommendedparts,whennecessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisoutdoors.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatinganengineat
excessivespeedcanincreasethehazardofpersonal
injury.
Becarefulduringadjustmentofthemowerto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemower.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementparts
andaccessories.Donotuse
will t
partsand
accessories;theymaycauseasafetyhazard.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof98dBA,whichincludesanUncertaintyValue(K)
of1dBA.Thesoundpressurelevelwasdetermined
accordingtotheproceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof91dBA,
whichincludesanUncertaintyValue(K)of1dBA.The
soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Vibration,Hand/arm
Thisunitdoesnotexceedhand/armvibrationlevelsof
5.8m/s
2
fortherighthandand4.0m/s
2
fortheleft
hand,eachincludinganUncertaintyValue(K)of2.3
m/s
2
.Themeasuredvaluesweredeterminedaccording
totheproceduresoutlinedinEN836.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
ManufacturersMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
110-4978
1.Warning—readtheOperator’sManual.
2.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.
3.Cutting,dismembermenthazardofhandorfoot—stoptheengineandremovethesparkplugwirebeforeperformingany
maintenanceonthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayawayfrommovingparts.
5.Warning—stoptheenginebeforeleavingthemachine.
5
110-9457
1.EngineswitchOff
3.Unlocked
2.EngineswitchOn
4.Locked
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
114-2820
1.Warning—readthe
Operator’sManual.
4.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
5.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—remove
theignitionkeyandread
theinstructionsbefore
servicingorperforming
maintenance.
3.Thrownobjecthazard—do
notoperatethemower
withoutthereardischarge
plugorbaginplace;do
notoperatethemower
withoutthesidedischarge
coverordeectorinplace.
6.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—donot
operateupanddown
slopes;operatesideto
sideonslopes;stopthe
enginebeforeleavingthe
operatingposition;and
lookbehindyouwhen
backingup.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Bolt(1/2x1-1/2inches)
4
Curvedwasher
2
Spacer
2
1
Locknut(1/2inch)
4
Installthehandle.
2
SAE30detergentoilwithanAPIservice
classicationofSH,SJ,SL,orhigher
(notsuppliedwiththemower).
20oz.
(0.55l)
Filltheenginewithoil.
3
Nopartsrequired
Installthemulchplugorgrassbag.
1
InstallingtheHandle
Partsneededforthisprocedure:
4
Bolt(1/2x1-1/2inches)
2
Curvedwasher
2
Spacer
4
Locknut(1/2inch)
Procedure
1.Removethetwoscrewsthatholdthebackcoverin
placeandremovethebackcover(Figure3).
Figure3
2.Attachthehandletothemowerhousing(Figure4)
usingthe4bolts,4locknuts,2spacers,and2curved
washersintheloosepartsbag.
Figure4
1.Bolt(1/2x1-1/2inches)
(4)
3.Spacer(2)
2.Curvedwasher(2)4.Locknut(1/2inch)(4)
Note:Youcansetthehandleheightinoneoftwo
positions(Figure5).Setthehandletoaheightthatis
comfortableforyou.
7
Figure5
1.Higherhandleposition2.Lowerhandleposition
Note:Torqueallboltsto120in-lb(13.6N·m).
3.Routethebladebrakecablearoundtheoutsideof
thehandleandattachthecableend(Figure6).
Figure6
1.Bladebrakecable
3.AttachcableZ-ttingend
here
2.Insertcablejacketend
here
4.Throttlecable
4.Routetheself-propeldrivecablearoundtheoutside
ofthehandle,threadthecablethroughtheopening
onthelefthandsideofthehousing,andattachthe
cableend(Figure7).
Figure7
1.Self-propeldrivecable
3.Attachcableendhere
2.Insertcablejacketend
here
5.Ensurethattheself-propeldriveisproperlyadjusted.
RefertoAdjustingtheSelf-propelDriveinthe
Maintenancesection.
6.Routethethrottlecablearoundtheoutsideofthe
handle,insertthecablejacketinthecableclamp,
andattachthecableendtothethrottleleveronthe
engine(Figure6andFigure8).
Figure8
1.Attachcableendhere3.Throttlecable
2.Cableclamp
7.Adjustthethrottlecablebydoingthefollowing:
A.SetthethrottlecontroltotheFastposition
(Figure9).
8
Figure9
B.Removetheaircleanercovertoseethethrottle
ontheenginemoreeasily(Figure10).
Figure10
C.Movethethrottleleverontheengineuntil
thethrottleleverjusttouchesthechokelever
(Figure11).
Figure11
1.Setscrew
3.Throttlelever
2.Chokelever
D.Tightenthesetscrew(Figure11).
E.Installtheaircleanercover.
8.Installthebackcoverwiththetwoscrewsyou
removedinstep1.
2
FillingtheEnginewithOil
Partsneededforthisprocedure:
20oz.
(0.55l)
SAE30detergentoilwithanAPIserviceclassication
ofSH,SJ,SL,orhigher(notsuppliedwiththemower).
Procedure
Important:Yourmower
does not
comewithoil
intheengine.
1.Removethedipstick(Figure12).
Figure12
2.Slowlypouroilintotheoillltube,periodically
checkingthelevelwiththedipstick,untilthedipstick
indicatesthattheengineisfullasillustratedin
Figure12.Donotoverll.(Max.ll:20oz.(0.55
l),type:SAE30detergentoilwithanAPIservice
classicationofSH,SJ,SL,orhigher.)
Note:Ifyouoverlltheengine,poursomeoilout
ofitasdirectedinChangingtheEngineOil.
3.Installthedipsticksecurely.
Important:
Change the engine oil after the r st
5 operating hour s
;changeityearlythereafter.
RefertoChangingtheEngineOil.
9
3
InstalltheMulchPlugorGrass
Bag
NoPartsRequired
Procedure
Youmustcorrectlyinstallthemulchplug(formulching
orside-discharging)orgrassbag(forbagging)orthe
enginewillnotstart.
Themowerhasasafetyswitch,locatedatthebottom
ofachannelonthetop,rightrearofthemower,that
preventsthemowerfromoperatingwithoutamulch
plugorgrassbag.Thispreventsthemowerfrom
throwingdebrisattheoperatorthroughtherearchute.
Fortheswitchtodetectthepresenceofthemulchplug,
thetopofthemulchpluglevermustliefullyinthe
bottomofthechannel(Figure13).
Figure13
1.Topofmulchplugleverinswitchchannel
1.Insertthemulchplugintothemower,ifitisnt
alreadyinstalled(Figure14).
Figure14
2.Squeezethebuttonontheleverwithyourthumb
andfullyinsertthemulchplugintotheopening
(Figure14).
3.Releasethebuttonontheleverandensurethatthe
topoftheleverisliesfullyintheswitchchannel.If
thetopoftheleverisnotintheswitchchannel,
yourmowerwillnotstart!
Note:Iftheleverdoesnotlatchproperly,
disconnectthewirefromthesparkplugandcheck
forandremoveanydebrisbuildupinthetunnel.
10
ProductOverview
Figure15
1.Handle
6.Oilll/dipstick
2.Bladecontrolbar
7.Airlter
3.Self-propeldrivebar
(model22156TEonly)
8.Cuttingheightlever(4)
4.Fueltank
9.Sparkplug
5.Starterhandle
10.Throttlecontrollever
Figure16
1.Grassbag3.Mulchplug(installed)
2.Sidedischargechute
Controls
Figure17
1.Recoilstarthandle
3.Self-propeldrivebar
(model22156TEonly)
2.Bladecontrolbar4.Throttlecontrollever
Thethrottlesettingsareshownin(Figure18).
Figure18
1.Choke3.Slow
2.Fast
4.Stop
Specications
Model
Weight*
LengthWidthHeight
22155TE87lb
(39kg)
61in
(155cm)
23in
(58cm)
41in
(104cm)
22156TE91lb
(41kg)
61in
(155cm)
23in
(58cm)
41in
(104cm)
*Eachmowerwasweighedhavinganattachedempty
grassbagandoilintheenginebutwithlittleornofuel
inthefueltank.
11
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andinsertit
intotheoilllerneck,butdonotscrewitin
(Figure19).
Figure19
2.Removethedipstickandchecktheoillevel
(Figure19).
Ifthereisnooilonthedipstick,slowlypouroil
intotheoillltube,periodicallycheckingthelevel
withthedipstick,untilthedipstickindicatesthat
theengineisfullasillustratedinFigure19.Donot
overll.(Max.ll:20oz.(0.55l),type:SAE30
detergentoilwithanAPIserviceclassicationof
SH,SJ,SL,orhigher.)
Note:Ifyouoverlltheengine,poursomeoilout
ofitasdirectedinChangingtheEngineOil.
3.Installthedipsticksecurely.
FillingtheFuelTankwith
Gasoline
Gasolineisextremelyammableandexplosive.
Areorexplosionfromgasolinecanburnyou
andothers.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormower
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
Donothandlegasolinewhensmokingor
aroundanopenameorsparks.
Storegasolineinanapprovedfuelcontainer,
outofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline
fromamajorname-brandservicestation(Figure20).
Important:Toreducestartingproblems,add
fuelstabilizertothefuelallseason,mixingitwith
gasolinelessthan30daysold.
Figure20
StartingtheEngine
Important:Themowerhasasafetyswitchthat
preventsyoufromstartingthemowerunless
yourstinstallthemulchplugorthegrassbag
securelyonthemower.
1.Installthemulchplug(Figure21)orthegrassbag
(Figure22)onthemower.
12
Figure21
1.Topofmulchplugleverinswitchchannel
Figure22
2.TurnthefuelvalvelevertotheOnposition
(Figure23).
Figure23
3.Movethechoke/throttlelevertotheChoke
position(Figure18).
4.Holdthebladecontrolbaragainstthehandleand
pulltherecoilstarteronceortwice(Figure24).
Note:Pulltherecoilstarthandlelightlyuntilyou
feelresistance,thenpullitbriskly.
Figure24
1.Recoilstarthandle
5.Movethechoke/throttlelevertotheFastposition
(Figure18).
6.Holdthebladecontrolbaragainstthehandleand
pulltherecoilstarter(Figure24).
7.Ifthemowerdoesnotstartin1or2pulls,repeat
steps3through6.
Note:Ifthemowerstilldoesnotstart,contactan
AuthorizedServiceDealer.
13
StoppingtheEngine
ServiceInterval:Beforeeachuseordaily
Tostoptheengine,releasethebladecontrolbar
(Figure25).
Important:Whenyoureleasethebladecontrol
bar,boththeengineandbladeshouldstopwithin
3seconds.Iftheydonotstopproperly,stop
usingyourmowerimmediatelyandcontactan
AuthorizedServiceDealer.
Figure25
1.Bladecontrolbar
OperatingtheSelf-propel
Drive
Model22156TEonly
1.Tooperatetheself-propeldrive,squeezethe
self-propeldrivebaragainstthehandleandhold
it(Figure26).
Figure26
1.Self-propeldrivebar
Note:Themaximumself-propeldrivespeedis
xed.Toreducethespeed,increasethespace
betweentheself-propeldrivebarandthehandle.
2.Todisengagetheself-propeldrive,releasethe
self-propeldrivebar.
Note:Themowercomeswithfreewheeling
clutcheswhichmakeiteasiertopullthemower
rearward.Todisengagetheclutches,youmayneed
topushthemowerforwardoneinch(2.5cm)or
moreafteryoureleasetheself-propeldrivebar.
AdjustingtheCuttingHeight
Cuttingheightsarefrom1inch(25mm)to4-1/2
inches(114mm)in1/2-inch(13mm)increments.
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
Adjustthecuttingheightasdesired(Figure27).Setall
fourwheelstothesameheight.
14
Note:Toraisethemower,moveall4cuttingheight
leversforward;tolowerthemower,movethem
rearward.
Figure27
1.Highestheight-of-cut
position(leversforward)
2.Lowestheight-of-cut
position(leversrearward)
MulchingtheClippings
Yourmowercomesfromthefactoryreadytomulch
thegrassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemower,removeit(refer
toRemovingtheGrassBag)beforemulchingthe
clippings.Ifthesidedischargechuteisonthemower,
removeitandlockthesidedischargedoor(referto
RemovingtheSideDischargeChute)beforemulching
theclippings.
Important:Themowerhasasafetyswitchthat
preventsyoufromstartingthemowerunlessyou
rstinstallthemulchplugsecurelyonthemower
(Figure28).
InstallthemulchplugasillustratedinFigure28.
Figure28
1.Topofmulchplugleverinswitchchannel
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand
leafclippingsfromthelawn.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforebaggingtheclippings.
Aworngrassbagcouldallowsmallstones
andothersimilardebristobethrowninthe
operator’sorbystander’sdirectionandresultin
seriouspersonalinjuryordeathtotheoperator
orbystanders.
Checkthegrassbagfrequently.Ifitis
damaged,installanewTororeplacementbag.
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
15
InstallingtheGrassBag
1.Removethemulchplug(Figure29).
Figure29
2.Insertthegrassbaghandleintothegroovesatthe
topofthemower.
Important:Themowerhasasafetyswitchthat
preventsyoufromstartingthemowerunless
yourstinstallthegrassbagsecurelyonthe
mower.
RemovingtheGrassBag
1.Liftthegrassbaghandleoutfromthegroovesat
thetopofthemowerandremovethebagfromthe
mower(Figure30).
Figure30
2.Insertthemulchplug(Figure31).
Figure31
16
Side-dischargingthe
Clippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemower,removeitandinsertthe
mulchplug(refertoRemovingtheGrassBag)before
side-dischargingtheclippings.
Important:Themowerhasasafetyswitchthat
preventsyoufromstartingthemowerunlessyou
rstinstallthemulchplugsecurelyonthemower
(refertoMulchingtheClippings).
InstallingtheSideDischargeChute
1.Unlockthesidedischargedoor(Figure32).
Figure32
2.Liftopenthesidedischargedoor(Figure33).
Figure33
3.Installthesidedischargechuteandclosethedoor
ontothechute(Figure34).
Figure34
RemovingtheSideDischargeChute
Toremovethesidedischargechute,reversethesteps
above.
Important:Lockthesidedischargedoorafteryou
closeit(Figure35).
Figure35
17
OperatingTips
GeneralTips
Maintainasharpbladethroughoutthecutting
season.Periodicallyledownnicksontheblade.
Replacethebladewhennecessarywithanoriginal
Tororeplacementblade.
Mowonlydrygrassorleaves.Wetgrassandleaves
tendtoclumpontheyardandcancausethemower
toplugortheenginetostall.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.
Mowonlyindryconditions.
Cleanunderthemowerhousingaftereachmowing.
SeeCleaningundertheMowerHousing.
Keeptheengineingoodrunningcondition.
Settheenginespeedtothefastestpositionforthe
bestcuttingresults.
Operatingamowerwithitsenginerunningat
aspeedgreaterthanthefactorysettingcan
causethemowertothrowapartofthebladeor
engineintotheoperator’sorbystander’sarea
andresultinseriouspersonalinjuryordeath.
Donotchangetheenginespeedsetting.
Ifyoususpecttheenginespeedisfaster
thannormal,contactanAuthorizedService
Dealer.
Cleantheairlterfrequently.Mulchingstirsup
moreclippingsanddustwhichclogstheairlter
andreducesengineperformance.
CuttingGrass
Grassgrowsatdifferentratesatdifferenttimesof
theyear.Inthesummerheat,itisbesttocutgrass
atthe2-inch(51mm),2-1/2inch(64mm),or
3-inch(76mm)cuttingheightsettings.Cutonly
aboutathirdofthegrassbladeatatime.Donot
cutbelowthe2-1/2inch(64mm)settingunlessthe
grassissparseoritislatefallwhengrassgrowth
beginstoslowdown.
Whencuttinggrassover6inches(15cm)tall,rst
mowatthehighestcuttingheightsettingandwalk
slower;thenmowagainatalowersettingforthe
bestlawnappearance.Ifthegrassistoolongand
theleavesclumpontopofthelawn,themowermay
plugandcausetheenginetostall.
Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
Sharpentheblade.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmower.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
Setthecuttingheightonthefrontwheelsonenotch
lowerthantherearwheels.
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneedto
makemorethanonepassovertheleaves.
Forlightleafcoverage,setallthewheelsatthesame
cuttingheightsetting.
Iftherearemorethan5inches(12.7cm)ofleaves
onthelawn,setthefrontcuttingheight1or2
notcheshigherthantherearcuttingheight.This
makesiteasiertofeedtheleavesunderthemower
housing.
Slowdownyourmowingspeedifthemowerdoes
notcuttheleavesnelyenough.
Ifyoumowoveroakleaves,youcanaddlimeto
thegrassinthespringtoreducetheacidityofthe
oakleaves.
18
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
Checktheaircleanerfordirtand/ordamageandcleanorreplaceitifnecessary.
Cleangrassclippingsanddirtfromunderthemower.
Every100hours
Checkthesparkplug.
Every200hours
Replacethesparkplug.
Beforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
Cleantheairlter(morefrequentlyindustyoperatingconditions).
Changetheengineoil.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Premaintenance
Procedures
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
(Figure36)beforeperforminganymaintenance
procedure.
Figure36
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemowertochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormalusage.Ifyoumust
tipthemowerpriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystip
themowerontoitssidewiththeairlterup.
Tippingthemowermaycausethefueltoleak.
Gasolineisammable,explosiveandcancause
personalinjury.
Runtheenginedryorremovethegasolinewith
ahandpump;neversiphon.
19
EngineMaintenance
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily
Yearly
1.Pressdownonthelatchtabsontopoftheaircleaner
cover(Figure37).
Figure37
1.Latchtabs
2.Openthecover(Figure38).
Figure38
3.Removetheairlter(Figure39).
Figure39
1.Aircleanercover
2.Airlter
4.Iftheairlterisdamagedoriswetwithoilorfuel,
replaceit.
5.Iftheairlterisdirty,tapitonahardsurfaceseveral
timesorblowcompressedairlessthan30psi(207
kPa)throughthesideofthelterthatfacesthe
engine.
Note:Donotbrushthedirtoffthelter;brushing
forcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcover
usingamoistrag.Donotwipedirtintotheair
duct.
7.Installthelterintotheaircleaner.
8.Closethecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoil
towarmit.Warmoilowsbetterandcarriesmore
contaminants.
1.Performthepre-maintenanceprocedures;referto
PreparingforMaintenance.
2.Removethedipstick(Figure40).
Figure40
3.Tipthemowerontoitsside,withtheairlterup,
todraintheusedoiloutthroughtheoillltube
(Figure41).
20
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