Toro HD53 Lawn Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3359-466RevB
HD53CommercialLawnMower
ModelNo.22164TE—SerialNo.280000001andUp
Registeratwww.Toro.com.OriginalInstructions(EN)
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
GeneralLawnMowerSafety.................................3
SoundPressure.....................................................4
SoundPower........................................................4
Vibration,Hand/arm...........................................4
SafetyandInstructionalDecals.............................5
Setup............................................................................6
1InstallingtheHandle..........................................6
2FillingtheCrankcasewithOil.............................7
3AdjustingtheHandleHeight..............................7
ProductOverview........................................................8
Operation.....................................................................8
CheckingtheEngineOilLevel..............................8
FillingtheFuelTankwithGasoline.......................9
StartingtheEngine.............................................10
StoppingtheEngine...........................................11
UsingtheSelf-propelDrive................................11
AdjustingtheCuttingHeight..............................12
RecyclingtheClippings.......................................12
Side-dischargingtheClippings............................13
InstallingtheGrassBag......................................14
OperatingTips...................................................14
Maintenance...............................................................16
RecommendedMaintenanceSchedule(s)................16
Lubrication.............................................................17
LubricatingtheWheelGears...............................17
EngineMaintenance...............................................17
ServicingtheAirFilter........................................17
ChangingtheEngineOil....................................18
ServicingtheSparkPlug.....................................18
FuelSystemMaintenance.......................................19
EmptyingtheFuelTankandCleaningthe
FuelFilter.......................................................19
BladeMaintenance.................................................19
MaintainingtheCuttingBlade.............................19
Cleaning.................................................................21
CleaningundertheMowerHousing....................21
Storage.......................................................................22
PreparingtheFuelSystem...................................22
PreparingtheEngine..........................................22
GeneralInformation..........................................22
RemovingtheLawnMowerfromStorage............22
Troubleshooting.........................................................23
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Safety
Improperlyusingormaintainingthismowercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbefore
theengineiseverstarted.Payparticularattention
tothesafetyalertsymbol(Figure2)whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Readandunderstandtheinstruction
becauseithastodowithsafety.Failuretocomply
withtheinstructionmayresultinpersonalinjury.
GeneralLawnMowerSafety
Thefollowinginstructionshavebeenadaptedfromthe
ISOstandard5395.
Thiscuttingmachineiscapableofamputatinghands
andfeetandthrowingobjects.Failuretoobservethe
followingsafetyinstructionscouldresultinserious
injuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
Understandexplanationsforallpictogramsusedon
themowerorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhile
refueling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoradgasolinewhilethe
engineisrunningorwhentheengineishot.
Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemowerawayfromtheareaof
spillageandavoidcreatinganysourceofignition
untilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremoveallstones,sticks,wires,bones
andotherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethat
guards,andsafetydevices,suchasdeectorsand/or
grasscatchers,areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Starting
Disengageallbladeanddriveclutchesandshiftinto
neutralbeforestartingtheengine.
Donottiltmowerwhenstartingtheengineor
switchingonthemotor,unlessthemowerhastobe
tiltedforstarting.Inthiscase,donottiltitmorethan
absolutelynecessaryandliftonlythepart,whichis
awayfromtheoperator.
Starttheengineorswitchonthemotorcarefully
accordingtoinstructionsandwithfeetwellaway
fromtheblade(s)andnotinfrontofthedischarge
chute.
Operation
Nevermowwhilepeople,especiallychildren,orpets
arenearby.
Mowonlyindaylightoringoodarticiallight.
Avoidoperatingthelawnmowerinwetgrass,where
feasible.
Stayalertforholesintheterrainandotherhidden
hazards.
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarryalawnmowerwhilethe
engineisrunning.
Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
Walk,neverrun.
Slopes:
3
Donotmowexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen
changingdirectiononslopes.
Alwaysbesureofyourfootingonslopes.
Uselowthrottlesettingswhenengagingthe
traction-clutch,especiallyinhighgears.Reduce
speedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
Stopthebladeifthelawnmowerhastobetiltedfor
transportationwhencrossingsurfacesotherthan
grassandwhentransportingthelawnmowertoand
fromtheareatobemowed.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Stoptheengine
wheneveryouleavethelawnmower.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthelawn
mower.
afterstrikingaforeignobject,inspectthelawn
mowerfordamageandmakerepairsbefore
restartingandoperatingthelawnmower.
iflawnmowerstartstovibrateabnormally(check
immediately).
Reducethethrottlesettingduringengineshutdown,
andclosethefuelvalveattheconclusionofmowing.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Donotusepressurecleaningequipmentonmachine.
Neverstoretheequipmentwithgasolineinthetank
andinsideabuildingwherefumescanreachanopen
ameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestoragearefreeof
grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer’s
recommendedparts,whennecessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisout-doors.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatinganengineat
excessivespeedcanincreasethehazardofpersonal
injury.
Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthelawnmower.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementparts
andaccessories.Donotuse
will t
partsand
accessories;theymaycauseasafetyhazard.
SoundPressure
ThisunithasanequivalentcontinuousA-weighted
soundpressurelevelattheoperatorearof88dBA,
basedonmeasurementsofidenticalmachinesperEN
836andISO11201.
SoundPower
ThisunithasanequivalentcontinuousA-weighted
soundpowerlevelof98dBA,basedonmeasurements
ofidenticalmachinesperISO11094.
Vibration,Hand/arm
Thisunitdoesnotexceedahand/armvibrationlevelof
5.5m/s
2
,basedonmeasurementsofidenticalmachines
perEN836andEN1033.
4
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasily
visibletotheoperatorandarelocated
nearanyareaofpotentialdanger.
Replaceanydecalthatisdamagedor
lost.
ManufacturersMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
98-4387
1.Warning—wearhearingprotection.
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
114-3470
1.Warning—readthe
Operator’sManual.
4.Warning;
cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts;keep
allguardsinplace.
2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
5.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—remove
theignitionkeyandread
theinstructionsbefore
servicingorperforming
maintenance.
3.Thrownobjecthazard—do
notoperatethemower
withoutthereardischarge
plugorbaginplace;do
notoperatethemower
withoutthesidedischarge
coverordeectorinplace.
6.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—donot
operateupanddown
slopes;operatesideto
sideonslopes;stopthe
enginebeforeleavingthe
operatingposition;and
lookbehindyouwhen
backingup.
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Oval-headbolt
6
Locknut6
Upperhandle1
1
Cabletie
1
Installthehandle.
2
Nopartsrequired
Fillthecrankcasewithoil.
3
Nopartsrequired
Adjustthehandleheight.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InstallingtheHandle
Partsneededforthisprocedure:
6
Oval-headbolt
6Locknut
1Upperhandle
1
Cabletie
Procedure
1.Attachtheupperhandletothelowerhandleusing
4oval-headboltsand4locknuts.
Note:Ensurethattheboltheadsaretotheoutside
ofthehandle.
2.Movethehandletotheoperatingposition.
3.Attachthehandlebracestothelowerhandlesides
with2oval-headboltsandsecurethemngertight
using2locknuts(Figure3).
Important:Ensurethattheboltheadsareto
the
inside
ofthehandle.
Important:Thesquareshankoftheboltswill
nottintotheholesinthehandleatthistime.
Figure3
1.Endcaponreardoorrod
4.Handlebrace(2)
2.Boltandwasher(2)
5.Boltheadalignedwiththe
handle.
3.Locknut(2)
4.Aligntheovalboltheadswiththehandleasshown
inFigure3;then,holdingtheheadsinthatposition,
tighteneachnutwithawrenchtopullthesquare
shankintothehandleuntiltheboltheadsaretight
againstthehandle.
6
5.Tightentherestofthefastenersonthehandleand
handlebraces.
6.Usethecabletieprovidedtosecurethecontrol
cable(s)tothehandle.
Note:Attachthecabletieaslowaspossibleonthe
handletopreventthecable(s)fromhookingonto
theendcaponthereardoorrodandinterferingwith
theself-propelsystem(Figure3).
2
FillingtheCrankcasewithOil
NoPartsRequired
Procedure
Theenginecrankcaseisshippedwithoutoil.Youmust
llitwithapproximately22ounces(0.65liters)ofoil
beforestartingtheengine.RefertoCheckingtheEngine
OilLevelinOperation,page8foroilspecicationsand
instructions.
3
AdjustingtheHandleHeight
NoPartsRequired
Procedure
Youmayraiseorlowerthehandletoaposition
comfortableforyou.
1.Removethefastenerthatattachesthehandlebraces
tothelowerhandleends.
2.Inserttheboltthroughtheholeineachofthehandle
bracesthatsetsthehandletothedesiredposition
andtighten(Figure4).
Figure4
1.Highestposition3.Lowestposition
2.Middleposition(either
hole)
7
ProductOverview
Figure5
1.Upperhandle
6.Airlter
2.Recoilstarthandle7.Primer
3.Bladecontrolbar
8.Cuttingheightlever(4)
4.Fueltank
9.Sparkplug
5.Oilll/dipstick10.Sidedischarge
Figure6
1.Grassbag
3.Reardischargeplug
(installed)
2.Sidedischargechute
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Eachtimebeforeyoumow,makesurethatthe
self-propeldriveandthebladecontrolbaroperate
properly.Whenyoureleasethebladecontrolbar,the
bladeandself-propeldriveshouldstop.Iftheydonot,
contactanAuthorizedServiceDealer.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
Figure7
1.Warning—wearhearingprotection.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Initially,llthecrankcasewith22ounces(0.65liters)
ofoil.Useonlyhigh-qualitySAE30orSAE10W30
weightdetergentoilthathastheAmericanPetroleum
Institute(API)serviceclassicationSF,SG,SH,orSJ.
Beforeeachuse,ensurethattheoillevelisbetweenthe
AddandFullmarksonthedipstick(Figure8).
8
Figure8
1.Dipstick3.Add
2.Full
Note:Whenthecrankcaseisempty,pourabout3/4
ofthecrankcasecapacityofoilinthecrankcase,then
followtheprocedureinthissection.
1.Movethelawnmowertoalevelsurface.
2.Cleanaroundthedipstick(Figure8).
3.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout.
4.Wipethedipstickcleanwithacleancloth.
5.Insertthedipstickintothellerneck,butdonot
screwitin.
6.Removethedipstickandreadtheoillevelonthe
dipstick(Figure8).
7.IftheoillevelreadingisbelowtheAddmarkon
thedipstick,slowlypouronlyenoughoilintothe
llerholetoraisetheoilleveltotheFullmarkon
thedipstick.
Important:Donotoverllthecrankcasewith
oilandruntheengine;enginedamagewill
result.Draintheexcessoiluntiltheoillevelon
thedipstickreadsFull.
8.Insertthedipstickintothellerneckandrotatethe
capclockwiseuntilitistight.
FillingtheFuelTankwith
Gasoline
Forbestresults,useclean,fresh,lead-freegasolinewith
anoctaneratingof87orhigher.Toensurefreshness,
purchaseonlythequantityofgasolinethatyouexpectto
usein30days.Usingunleadedgasolineresultsinfewer
combustiondepositsandlongerenginelife.Youmay
useleadedgasolineifunleadedgasolineisnotavailable.
Important:Donotaddoiltothegasoline.
Important:Donotusemethanol,gasoline
containingmethanol,gasoholcontainingmore
than10%ethanol,premiumgasoline,orwhitegas.
Usingthesefuelscandamagetheengine’sfuel
system.
Important:Donotusegasolinethathasbeen
storedsincethelastmowingseasonorlonger.
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
andwhentheengineiscold.Wipeupany
gasolinethatspills.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4
to1/2in.(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsthegasolinetoexpand.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwherea
sparkmayignitethegasolinefumes.
Storegasolineinanapprovedfuelcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
9
Whenfueling,undercertaincircumstances,a
staticchargecandevelop,ignitingthegasoline.
Areorexplosionfromgasolinecanburnyou
andothersanddamageproperty.
Alwaysplacegasolinecontainersonthe
groundandawayfromyourvehiclebefore
lling.
Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
Whenpractical,removegasoline-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
round.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,notfromagasoline
dispensernozzle.
Ifyoumustuseagasolinedispensernozzle,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
Useafuelstabilizer/conditionerregularlyduring
operationandstorage.Astabilizer/conditionercleans
theengineduringoperationandpreventsgum-like
varnishdepositsfromformingintheengineduring
periodsofstorage.
Important:Donotusefueladditivesotherthan
afuelstabilizer/conditioner.Donotusefuel
stabilizerswithanalcoholbasesuchasethanol,
methanol,orisopropanol.
1.Cleanaroundthefueltankcap(Figure9).
Figure9
1.Oilll/dipstick
3.Aircleaner
2.Fueltankcap
2.Removethecapfromthetank.
3.Fillthefueltankwithunleadedgasolinetowithin
1/4to1/2inch(6to13mm)fromthetopofthe
tank.Donotllintothellerneck.
Important:Donotllthetankmorethan1/4
inch(6mm)fromthetopofthetankbecause
thegasolinemusthaveroomtoexpand.
4.Installthefueltankcapandwipeupanyspilled
gasoline.
StartingtheEngine
1.Connectthewiretothesparkplug(Figure10).
Figure10
1.Spark-plugwire
2.Firmlypushintheprimeroncewithyourthumb
(Figure11).
Note:Donotpushintheprimerexcessivelyto
preventoodingtheenginewithfuel.
10
Figure11
3.Holdthebladecontrolbaragainstthehandle
(Figure12).
Figure12
4.Pulltherecoilstarter(Figure13).
Figure13
5.Ifthemowerdoesnotstartin1or2pulls,pressthe
primerbutton1or2timesandtrystartingitagain.
Note:Ifthemowerstilldoesnotstart,contactan
AuthorizedServiceDealer.
StoppingtheEngine
Releasethebladecontrolbar(Figure14).
Figure14
Important:Whenyoureleasethebladecontrol
bar,boththeengineandbladeshouldstopwithin
3seconds.Iftheydonotstopproperly,stop
usingyourmowerimmediatelyandcontactan
AuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyour
handsontheupperhandleandyourelbowsatyour
sides,andthemowerwillautomaticallykeeppacewith
you(Figure15).
Figure15
11
AdjustingtheCuttingHeight
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
Iftheenginehasbeenrunning,themuferwill
behotandcanseverelyburnyou.Keepaway
fromthehotmufer.
Adjustthecuttingheightasdesired.Setallfourwheels
tothesameheight.
Note:Toraisethemower,moveall4cuttingheight
leversforward;tolowerthemower,movethemall
rearward(Figure16).
Figure16
RecyclingtheClippings
Yourmowercomesfromthefactoryreadytorecycle
thegrassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemower,removeit(referto
RemovingtheGrassBag)beforerecyclingtheclippings.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforerecyclingtheclippings.
Important:Ensurethatthereardischarge
plugisinplacebeforeyourecycletheclippings
(Figure17).
12
Figure17
Side-dischargingthe
Clippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemower,removeitandinsertthe
reardischargeplug(refertoRemovingtheGrassBag)
beforeside-dischargingtheclippings.
Important:Ensurethatthereardischarge
plugisinplacebeforeyourecycletheclippings
(Figure18).
Figure18
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
InstallingtheSideDischargeChute
1.Unlockthesidedischargedoor(Figure19).
Figure19
2.Liftopenthesidedischargedoor(Figure20).
Figure20
3.Installthesidedischargechuteandclosethedoor
ontothechute(Figure21).
Figure21
RemovingtheSideDischargeChute
Toremovethesidedischargechute,reversethesteps
above.
Important:Lockthesidedischargedoorafteryou
closeit(Figure22).
Figure22
13
InstallingtheGrassBag
Usethegrassbagwhenyouwanttocollectgrassand
leafclippingsfromthelawn.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoorbeforebaggingthe
clippings.
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
1.Raiseandholdupthereardoor(Figure23).
Figure23
2.Removethereardischargeplug.
3.Installthebagontothedoorrod(seeinsetin
Figure23).
4.Lowerthereardoor.
5.Toremovethebag,reversethestepsabove.
OperatingTips
GeneralTips
Maintainasharpbladethroughoutthecutting
season.Periodicallyledownnicksontheblade.
Replacethebladewhennecessarywithanoriginal
Tororeplacementblade.
Mowonlydrygrassorleaves.Wetgrassandleaves
tendtoclumpontheyardandcancausethemower
toplugortheenginetostall.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.
Mowonlyindryconditions.
Cleanunderthemowerhousingaftereachmowing.
SeeCleaningundertheMowerHousing.
Keeptheengineingoodrunningcondition.
Settheenginespeedtothefastestpositionforthe
bestcuttingresults.
Operatingamowerwithitsenginerunningat
aspeedgreaterthanthefactorysettingcan
causethemowertothrowapartofthebladeor
engineintotheoperator’sorbystander’sarea
andresultinseriouspersonalinjuryordeath.
Donotchangetheenginespeedsetting.
Ifyoususpecttheenginespeedisfaster
thannormal,contactanAuthorizedService
Dealer.
Cleantheairlterfrequently.Mulchingstirsup
moreclippingsanddustwhichclogstheairlter
andreducesengineperformance.
CuttingGrass
Grassgrowsatdifferentratesatdifferenttimesof
theyear.Inthesummerheat,itisbesttocutgrass
atthe2-1/4inch(57mm),2-3/4inch(70mm),or
3-1/4inch(83mm)cuttingheightsettings.Cut
onlyaboutathirdofthegrassbladeatatime.Do
notcutbelowthe2-1/4inch(57mm)settingunless
thegrassissparseoritislatefallwhengrassgrowth
beginstoslowdown.
Whencuttinggrassover6inches(15cm)tall,rst
mowatthehighestcuttingheightsettingandwalk
slower;thenmowagainatalowersettingforthe
bestlawnappearance.Ifthegrassistoolongand
theleavesclumpontopofthelawn,themowermay
plugandcausetheenginetostall.
Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
14
Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
Sharpentheblade.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmower.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
Setthecuttingheightonthefrontwheelsonenotch
lowerthantherearwheels.Forexample,setthe
frontwheelsat2-1/4inches(57mm)andtherear
wheelsat2-3/4inches(70mm).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneedto
makemorethanonepassovertheleaves.
Forlightleafcoverage,setallthewheelsatthesame
cuttingheightsetting.
Iftherearemorethan5inches(12.7cm)ofleaves
onthelawn,setthefrontcuttingheight1or2
notcheshigherthantherearcuttingheight.This
makesiteasiertofeedtheleavesunderthemower
housing.
Slowdownyourmowingspeedifthemowerdoes
notcuttheleavesnelyenough.
Ifyoumowoveroakleaves,youcanaddlimeto
thegrassinthespringtoreducetheacidityofthe
oakleaves.
15
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Inspectthemowerbladesforwearordamage.
Cleanunderthemowerhousing.
Every25hours
Lubricatetherearwheelgears.
Cleanthefoampre-cleaner(morefrequentlyindustyconditions).
Every50hours
Changetheengineoil(moreoftenindustyconditions).
Every100hours
Checkthesparkplug.
Every300hours
Replacethepaperairlter(morefrequentlyindustyconditions).
Yearly
Emptythefueltankandcleanthefuellter.
Important:Refertoyour
Engine Operator’ s Man ual
foradditionalmaintenanceprocedures.
Ifyouleavethewireonthesparkplug,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Disconnectthewirefromthesparkplugbeforeyoudoanymaintenance.Setthewireasidesothatit
doesnotaccidentlycontactthesparkplug.
16
Lubrication
LubricatingtheWheelGears
ServiceInterval:Every25hours
Lubricateeachrearwheelwithgreaseyearly.
1.Wipethegreasettingsjustinsidetherearwheels
withacleanrag(Figure24).
Figure24
1.Greasetting
2.Installagreasegunontoeachttingandgentlyapply
2or3pumpsof#2multi-purposelithium-base
grease.
EngineMaintenance
ServicingtheAirFilter
ServiceInterval:Every25hours
Every300hours
Cleanthefoampre-cleanerevery25operatinghours.
Replacethepaperairlteronceeveryseasonorevery
300operatinghours;replaceitmorefrequentlyindusty
conditions.
Important:Donotoperatetheenginewithoutthe
airlterassembly;extremeenginedamagewill
occur.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Removethescrewthatsecurestheairlter
coverFigure25).
Figure25
1.AirFilterhousing
4.Cover
2.Foampre-cleaner
5.Screw
3.Paperairlter
3.Removethecoverandcleanitthoroughly(Figure25).
4.Removeandinspectthepaperairlter(Figure25),
anddiscarditifitisexcessivelydirty.
Important:Donottrytocleanapaperlter.
5.Removethefoampre-cleanerandwashitwitha
milddetergentandwater,thenblotitdry.
6.Saturatethepre-cleanerwithoil,thensqueezeit(do
nottwist)toremovetheexcessoil.
7.Installthefoampre-cleaner.
8.Installthepaperairlter.
17
Note:Installanewpaperairlterifyoudiscarded
theoldone.
9.Installthecoverandsecureitwiththescrew.
ChangingtheEngineOil
ServiceInterval:Aftertherst8hours
Every50hours
Changetheoilaftertherst8operatinghoursandthan
afterevery50operatinghoursoreveryseason(more
frequentlyindustyordirtyconditions).
1.Runtheenginetowarmtheengineoil.
Note:Warmoilowsbetterandcarriesmore
contaminants.
Oilmaybehotafterenginehasbeenrun,and
contactwithhotoilcancauseseverepersonal
injury.
Avoidcontactingthehotengineoilwhenyou
drainit.
2.Stoptheengineandwaitforallmovingpartstostop.
3.Disconnectthewirefromthesparkplug(Figure10).
4.Placeasuitabledrainpanundertherightsideof
themower.
5.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout.
6.Tipthemowerontoitsrightsidetodraintheoil
intothedrainpan.
Note:Youcanalsoremovetheoilfromthe
crankcaseusinganoilextractor.
7.Returnthemowertoitsoperatingposition.
8.Insertthedipstickintothellerneckandrotatethe
capclockwiseuntilitistight.
9.Recycletheusedoilaccordingtolocalcodes.
10.FillthecrankcasetotheFulllineonthedipstickwith
freshoil.RefertotheFillingtheCrankcasewithOil.
11.Wipeupanyspilledoil.
ServicingtheSparkPlug
ServiceInterval:Every100hours
Checkthesparkplugafterevery100operatinghours.
UseanNGKBPR5ESsparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(Figure10).
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or
dirtysparkplug.Donotcleantheelectrodes
becausegritenteringthecylindercandamage
theengine.
5.Setthegapontheplugto0.030inch(0.76mm)
(Figure26).
Figure26
1.Centerelectrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Installthesparkplugandthegasketseal.
7.Torquetheplugto17ft-lb(23Nm).
8.Connectthewiretothesparkplug.
18
FuelSystem
Maintenance
EmptyingtheFuelTankand
CleaningtheFuelFilter
ServiceInterval:Yearly
Thefuellter(screen)elementislocatedinsidethefuel
tank.Cleanthefuellterelementyearly.
1.Stoptheengineandwaitforittocooldown.
Note:Draingasolinefromacoldengineonly.
2.Disconnectthewirefromthesparkplug(Figure10).
3.Disconnectthefuellinebylooseningthetubeclamp
atthecarburetor.
4.Openthefuelvalve.
5.Drainthegasolinecompletelyfromthetankandfuel
lineintoanapprovedfuelcontainer.
6.Removethefueltankfromthemower.
7.Pourasmallamountoffuelinthefueltank,move
thefuelaroundinthetank,andpouritoutintoan
approvedfuelcontainer.
8.Installthefueltankandfuelline;refertoInstalling
theFuelTankandtheFuelLine.
BladeMaintenance
MaintainingtheCuttingBlade
Alwaysmowwithasharpblade.Asharpbladecuts
cleanlyandwithouttearingorshreddingthegrassblades.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(Figure10).
3.Drainthegasolinefromthefueltank;referto
EmptyingtheFuelTankandCleaningtheFuelFilter.
4.Tipthemowerontoitssidewiththeairlterup
(Figure27).
Figure27
InspectingtheBlade
ServiceInterval:Beforeeachuseordaily
Carefullyexaminethebladeforsharpnessandwear,
especiallywheretheatandthecurvedpartsmeet
(Figure28A).Becausesandandabrasivematerialcan
wearawaythemetalthatconnectstheatandcurved
partsoftheblade,checkthebladebeforeusingthe
mower.Ifyounoticeaslotorwear(Figure28Band
Figure28C),replacetheblade;refertoRemovingthe
Blade.
19
Figure28
1.Sail
3.Wear
2.Flatpartoftheblade4.Slotformed
Note:Forthebestperformance,installanewblade
beforethecuttingseasonbegins.Duringtheyear,le
downanysmallnickstomaintainthecuttingedge.
Awornordamagedbladecanbreak,anda
pieceofthebladecouldbethrownintothe
operator’sorbystander’sarea,resultingin
seriouspersonalinjuryordeath.
Inspectthebladeperiodicallyforwearor
damage.
Replaceawornordamagedblade.
RemovingtheBlade
Grasptheendofthebladeusingaragorathickly
paddedglove.Removethebladebolt,accelerator,and
theblade(Figure27).
SharpeningtheBlade
Filethetopsideofthebladetomaintainitsoriginal
cuttingangle(Figure29A)andinnercuttingedgeradius
(Figure29B).Thebladewillremainbalancedifyou
removethesameamountofmaterialfrombothcutting
edges.
Figure29
1.Sharpenatthisangleonly.
2.Maintaintheoriginalradius
here.
BalancingtheBlade
1.Checkthebalanceofthebladebyplacingthecenter
holeofthebladeoveranailorscrewdrivershank
clampedhorizontallyinavise(Figure30).
Figure30
Note:Youcanalsocheckthebalanceusinga
commerciallymanufacturedbladebalancer.
2.Ifeitherendofthebladerotatesdownward,lethat
end(notthecuttingedgeortheendnearthecutting
edge).Thebladeisproperlybalancedwhenneither
enddrops.
InstallingtheBlade
1.Installasharp,balancedToroblade,theaccelerator,
andthebladebolt.Torquethebladeboltto60
ft-lb(82N
m).
2.Returnthemowertoitsoperatingposition.
3.Connectthewiretothesparkplug.
20
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Toro HD53 Lawn Mower User manual

Category
Lawnmowers
Type
User manual

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