Toro Z580-D Z Master, With 52in TURBO FORCE Side Discharge Mower User manual

FormNo.3359-117RevA

Z580-DZMaster

®

witha52in,

60inor72inTURBOFORCE

®

SideDischargeMower

ModelNo.74266—SerialNo.280000001andUp

ModelNo.74267—SerialNo.280000001andUp

ModelNo.74274—SerialNo.280000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

Theenclosed

Engine Owner’ s Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

SlopeChart..........................................................6

SafetyandInstructionalDecals.............................7

ProductOverview......................................................13

Controls.............................................................13

Operation...................................................................14

AddingFuel.......................................................14

BiodieselReady..................................................15

FillingtheFuelTank...........................................15

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

CheckingtheEngineOilLevel............................15

SwitchingtheFuelTanks....................................15

UsingtheRolloverProtectionSystem

(ROPS)..........................................................16

ThinkSafetyFirst...............................................17

OperatingtheParkingBrake...............................18

StartingandStoppingtheEngine........................18

OperatingthePowerTakeOff(PTO).................20

TheSafetyInterlockSystem................................20

DrivingForwardorBackward.............................21

StoppingtheMachine.........................................22

AdjustingtheHeight-of-Cut...............................22

AdjustingtheAnti-ScalpRollers.........................22

AdjustingtheFlowBafe...................................23

PositioningtheFlowBafe.................................23

PositioningtheSeat............................................24

UnlatchingtheSeat.............................................24

PushingtheMachinebyHand.............................25

UsingtheSideDischarge....................................25

TransportingMachines.......................................26

LoadingMachines..............................................26

OperatingTips...................................................27

Maintenance...............................................................28

RecommendedMaintenanceSchedule(s)................28

Lubrication.............................................................29

GreasingandLubrication...................................29

GreasingtheMowerDeckandBelt

Idlers..............................................................29

EngineMaintenance...............................................30

ServicingtheAirCleaner....................................30

ServicingtheEngineOil.....................................31

FuelSystemMaintenance.......................................35

ServicingtheFuelFilters....................................35

ServicingtheFuelTank......................................35

ElectricalSystemMaintenance................................36

ServicingtheBattery...........................................36

ServicingtheFuses.............................................37

DriveSystemMaintenance.....................................38

AdjustingtheTracking........................................38

CheckingtheTirePressure.................................39

CheckingtheWheelHubSlottedNut..................39

AdjustingtheCasterPivotBearing......................39

ServicingtheGearBox.......................................40

AdjustingtheElectricClutch..............................40

CoolingSystemMaintenance..................................42

ServicingtheCoolingSystem..............................42

BrakeMaintenance.................................................43

AdjustingtheParkingBrake................................43

BeltMaintenance....................................................44

InspectingtheBelts............................................44

ReplacingtheMowerBelt...................................44

AdjustingtheMowerBeltTensionfor72in

MowersOnly..................................................45

ReplacingthePTODriveBelt.............................45

ReplacingthePumpDriveBelt...........................46

ReplacingandTensioningtheAlternator

Belt................................................................46

ControlsSystemMaintenance.................................48

AdjustingtheControlHandleNeutral

Position..........................................................48

HydraulicSystemMaintenance...............................49

ServicingtheHydraulicSystem...........................49

SettingtheHydraulicPumpNeutral

Position..........................................................51

MowerDeckMaintenance......................................53

LevelingtheMoweratThreePositions................53

ServicingtheCuttingBlades...............................54

ReplacingtheGrassDeector.............................56

Cleaning.................................................................57

CleaningUndertheMower.................................57

WasteDisposal...................................................57

Storage.......................................................................58

CleaningandStorage..........................................58

Troubleshooting.........................................................59

Schematics.................................................................61

3

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-“personal

safetyinstruction."Failuretocomplywiththe

instructionmayresultinpersonalinjuryordeath.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrass

or,whenequippedwithagrassbagger,forcatching

cutgrass.Anyuseforpurposesotherthanthesecould

provedangeroustouserandbystanders.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard

B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readEnglishitistheowner’sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glassesandhearingprotection.Longhair,loose

clothingorjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlingdieselandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverrefuelordrainthemachineindoors.

–Neverremovefuelcaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

Donotsmoke.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Starttheengineonly

fromtheoperator’sposition.Useseatbelts.

•Neverraisemowerwiththebladesrunning.

•NeveroperatewithoutthePTOshield,orother

guardssecurelyinplace.Besureallinterlocksare

attached,adjustedproperly,andfunctioningproperly.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerimplements,disengage

drives,engageparkingbrake,shutoffenginebefore

leavingtheoperator’spositionforanyreason

includingemptyingthecatchersoruncloggingthe

chute.

•Stopequipmentandinspectbladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging

directions.

•Slowdownandusecautionwhencrossingroadsand

sidewalks.Stopbladesifnotmowing.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

4

•Useextremecarewhenloadingorunloadingthe

machineintoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanks

orwater.Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,death

ordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcausesliding

andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,

etc.fromthemowingarea.Tallgrasscanhide

obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause

themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheelsmay

causedrivewheelstoslipandcauselossofbraking

andsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Iftireslosetraction,disengagethebladesand

proceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor

wheelweightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

UsingtheRolloverProtectionSystem

(ROPS)

•Keeptherollbarintheraisedandlockedposition

andusetheseatbeltwhenoperatingthemachine.

•Becertainthattheseatbeltcanbereleasedquickly

intheeventofanemergency.

•Beawarethereisnorolloverprotectionwhenthe

rollbarisdown.

•Checktheareatobemowedandneverfoldthe

ROPSinareaswherethereareslopes,dropoffsor

water.

•Lowertherollbaronlywhenabsolutelynecessary.

Donotweartheseatbeltwiththerollbarfolded

down.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)beforedriving

underanyobjectsanddonotcontactthem.

Maintenanceandstorage

•Disengagedrives,lowerimplement,setparking

brake,stopengineandremovekey.Waitforall

movementtostopbeforeadjusting,cleaningor

repairing.

•Cleangrassanddebrisfromcuttingunits,drives,

mufers,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkmachineonlevelground.Neverallowuntrained

personneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe

positivelast.Reconnectpositiverstandnegative

last.

•Usecarewhencheckingblades.Wraptheblade(s)or

weargloves,andusecautionwhenservicingthem.

Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,

awayfromsparkandames.Unplugchargerbefore

connectingordisconnectingfrombattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•UseonlyToroapprovedattachments.Warrantymay

bevoidedifusedwithunapprovedattachments.

5

SlopeChart

6

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

1-403005

1-523552

1-643253

54-9220

58-6520

1.Grease

66-1340

65-2690

68-8340

98-4387

1.Warning—wearhearingprotection.

7

98-5954

105-7798

107-1613

107-1857

107-1860

107-1861

107-1864

8

107-2102

107-2112

107-2114

104-2449

108-5955

108-5957

108-5981

9

110-0305

110-2067

110-2068

1.ReadtheOperator’sManual.

110-3851

1.Removetheignitionkeyandreadtheinstructionsbefore

servicingorperformingmaintenance.

110-3852

1.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

2.Continuoustonesignals

theuserthatengineis

overheating.

110-3853

1.Cutting/dismemberment

hazard,fanand

entanglementhazard,

belt.

2.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

10

114-9600

1.ReadtheOperator’sManual.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

110–0806

110–3842

112-8319

106-7492

11

106-9989

107-9309

1.Warning—readtheOperator’sManualforinformationonchargingthebattery;containslead;donotdiscard.

2.ReadtheOperator’sManual.

112-2389

1.Pushtoengage6.Engine—start

2.Engine—preheat7.Fast

3.ReadtheOperator’s

Manual.

8.Continuousvariable

setting

4.Engine—stop

9.Slow

5.Engine—run

10.PTO(Powertakeoff)

12

110-0819

ProductOverview

Figure3

1.Motioncontrollever

5.Controls

2.Parkingbrakelever

6.Seatbelt

3.Height-of-cutlever

7.Rollbar

4.Fuelcap(bothsides)

8.Enginescreen

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine(Figure3andFigure4).

Figure4

1.Hourmeter6.Throttlecontrol

2.Ignitionswitch

7.PTOSwitch

3.Glowplugswitch

8.Audiblealarm

4.Glowpluglight

9.Fuelselectorvalve

5.EngineTemperaturelight

HourMeter

Thehourmeterrecordsthenumberofhourstheengine

hasoperated.Itoperateswhentheengineisrunning.

Usethesetimesforschedulingregularmaintenance

(Figure4).

GlowPlugLight

Theglowplugindicatorlightturnsonwhentheglow

plugbuttonisengaged(Figure4).

GlowPlugSwitch

Thisswitchactivatestheglowplugsandisindicatedby

theglowpluglight.Holddowntheglowplugswitchfor

10secondspriortostarting.

TemperatureLight

Thetemperaturelightcomesonwhentheengineisover

heating(Figure4).

13

AudibleAlarm

Thismachinehasanaudiblealarmthatalertstheuser

toturnofftheengineorenginedamagecanoccurfrom

overheating.RefertoServicingtheCoolingSystemin

CoolingSystemMaintenance,page42.

FuelSelectorValve

Thefuelselectorvalveislocatedbehindtheseat.

Closethefuelselectorvalvewhentransportingor

storingmower.

Movetheselectorvalvetothelefthand(LH)or

righthand(RH)positionforoperation.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

Theenginerunsonclean,freshdieselfuelwith

aminimumoctaneratingof40.Purchasefuelin

quantitiesthatcanbeusedwithin30daystoensure

fuelfreshness.

Usesummergradedieselfuel(No.2-D)attemperatures

above20°F(-7°C)andwintergradedieselfuel(No.

1-DorNo.1-D/2-Dblend)below20°F(-7°C).Useof

wintergradedieselfuelatlowertemperaturesprovides

lowerashpointandpourpointcharacteristics,

thereforeeasingstartabilityandlesseningchances

ofchemicalseparationofthefuelduetolower

temperatures(waxappearance,whichmaypluglters).

Useofsummergradedieselfuelabove20°F(-7°C)will

contributetowardlongerlifeofthepumpcomponents.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis

cautionwilldamagetheengine.

Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepgasawayfromeyesandskin.

14

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuel

thatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.Add

fueltothefueltankuntilthelevelis1/4to

1/2inch(6to13mm)belowthebottomof

thellerneck.Thisemptyspaceinthetank

allowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeep

itoutofthereachofchildren.Neverbuy

morethana30-daysupplyoffuel.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfromafuel

dispensernozzle.

•Ifafueldispensernozzlemustbeused,keep

thenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntil

fuelingiscomplete.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel

ofuptoB20(20%biodiesel,80%petrodiesel).The

petrodieselportionshouldbeloworultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontendof5%)orlesserblend

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuelas

theymaybedegradeovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorifyouwishformore

informationonbiodiesel.

FillingtheFuelTank

1.Shuttheengineoffandsettheparkingbrake.

2.Cleanaroundeachfueltankcapandremovethe

cap.Addfueltobothfueltanks,untilthelevelis

1/4to1/2inch(6to13mm)belowthebottomof

thellerneck.Thisspaceinthetankallowsthefuel

toexpand.Donotllthefueltankscompletelyfull.

3.Installfueltankcapssecurely.Wipeupanyfuelthat

mayhavespilled.

4.Ifpossible,llthefueltankaftereachuse.Thiswill

minimizepossiblebuildupofcondensationinside

thefueltank.

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

OilLevelinEngineMaintenance,page30

SwitchingtheFuelTanks

Important:Donotrunthemachineoutoffuel.

Thefuelselectorvalveislocatedbehindtheleftside

oftheseat.

Theunithastwofueltanks.Onetankisontheleft

sideandoneontherightside.Eachtankconnectsto

thefuelselectorvalve.Fromthereacommonfuelline

leadstotheengine(Figure5).

Tousetheleftsidefueltankrotatethefuelselector

valvetotheLH,lefthandlocation.Tousetheright

sidefueltankrotatethefuelselectorvalvetotheRH,

righthandlocation(Figure5)

Closethefuelselectorvalvebeforetransportingor

storingmachine.

15

Figure5

1.Leftsidefueltank

2.Fuelselectorvalve

UsingtheRolloverProtection

System(ROPS)

Toavoidinjuryordeathfromrollover:keepthe

rollbarintheraisedlockedpositionanduse

theseatbelt.

Ensurethattherearpartoftheseatissecured

withtheseatlatch.

Thereisnorolloverprotectionwhentherollbar

isinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Removethehairpincotterpinsandremovethetwo

pins(Figure7).

2.Lowerthetherollbartothedownposition.There

aretwodownpositions.SeeFigure6forthe

positions.

3.Installthetwopinsandsecurethemwiththe

hairpincotterpins(Figure7).

Figure6

1.Fulldownposition2.Downpositionwithbagger

installed

Important:Ensurethattherearpartofthe

seatissecuredwiththeseatlatch.

4.Toraisetherollbar,removethehairpincotterpins

andremovethetwopins(Figure7).

5.Raisetherollbartotheuprightpositionandinstall

thetwopinsandsecurethemwiththehairpincotter

pins(Figure7).

16

Important:Alwaysusetheseatbeltwiththe

rollbarintheraisedposition.

G004955

1

2

3

4

Figure7

1.Rollbar3.Pin

2.Raisedposition4.Hairpincotterpin

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe

safetysection.Knowingthisinformationcouldhelp

youorbystandersavoidinjury.

Operatingonwetgrassorsteepslopescan

causeslidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathor

drowning.

Thereisnorolloverprotectionwhentheroll

barisdown.

Alwayskeeptherollbarintheraisedandlocked

positionandusetheseatbelt.

Readandfollowtherolloverprotection

instructionsandwarnings.

Toavoidlossofcontrolandpossibilityof

rollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan

15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Avoidsuddenturnsorrapidspeedchanges.

Figure8

1.SafeZone-usethe

ZMasterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.Usewalkbehindmower

and/orhandtrimmernear

drop-offsandwater.

17

Thismachineproducessoundlevelsinexcess

of85dBAattheoperatorsearandcancause

hearinglossthroughextendedperiodsof

exposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,feetand

headisrecommended.

Figure9

1.Warning—wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthe

machineorleaveitunattended.

SettingtheParkingBrake

1.Movethemotioncontrollevers(Figure15)outto

theneutrallockposition.

2.Pullupandbackontheparkingbrakelevertoset

theparkingbrake(Figure10).Theparkingbrake

levershouldstayrmlyintheengagedposition.

Parkingbrakemaynotholdmachineparked

onaslopeandcouldcausepersonalinjuryor

propertydamage.

Donotparkonslopesunlesswheelsare

chockedorblocked

ReleasingtheParkingBrake

Pushforwardanddownontheparkingbrakelever

toreleasetheparkingbrake(Figure10).Theparking

brakeisdisengagedandtheleverwillrestagainstthe

brakestop.

Figure10

1.Parkingbrake-ON3.BrakeStop

2.Parkingbrake-OFF

StartingandStoppingthe

Engine

StartingtheEngineinNormalWeather

1.RaisetheROPSupandlockintoplace,sitonthe

seatandfastentheseatbelt.

2.Movethemotioncontrolstotheneutrallocked

position.

3.Settheparkingbrake;refertoSettingtheParking

Brake.

4.MovethePTO(powertakeoff)switchtotheoff

position(Figure11).

5.Movethethrottlelevertothemiddleposition

(Figure13).

6.Turntheignitionkeyclockwisetotherunposition

(Figure12).

7.Pushtheglowplugswitchfor10seconds.Thelight

willturnon.

8.Releasetheswitchafter10seconds.Thelightwill

turnoff.

18

Figure11

1.Hourmeter5.EngineTemperaturelight

2.Ignitionswitch6.Throttlecontrol

3.Glowplugswitch7.PTOSwitch

4.Glowpluglight

9.Turnthekeytothestartpositionandtheglowplug

indicatorlightwillcomebackon.Whentheengine

starts,releasethekey(Figure12).

Important:Usestartingcyclesofnomorethan

30secondsperminutetoavoidoverheatingthe

startermotor.

10.Iftheenginedoesnotstartimmediately,movethe

throttlecontroltofastandturnthekeytothestart

position.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthe

fuelsystemhasbeencompletelywithoutfuel.

Figure12

1.Ignitionswitch3.Run

2.Off4.Start

Figure13

1.Throttle—fast

2.Throttle—slow

StartingtheEngineinColdWeather

(Below23°For-5°C)

Usethecorrectengineoilforthestartingtemperature.

RefertoServicingtheEngineOilinEngine

Maintenance,page30.

1.StarttheenginewiththethrottleintheFast

position.

2.Turntheignitionkeyclockwisetotherunposition

(Figure12).

3.Pushtheglowplugswitchfor10to15seconds.

Thelightwillturnon.

4.Releasetheswitchafter10to15seconds.Thelight

willturnoff.

5.Turnthekeytothestartpositionandtheglowplug

indicatorlightwillcomebackon.Whentheengine

starts,releasethekey.

Important:Usestartingcyclesofnomorethan

30secondsperminutetoavoidoverheatingthe

startermotor.

Note:Donotusefuelleftoverfromthesummer.

Useonlyfreshwintergradedieselfuel.

StoppingtheEngine

1.DisengagethePTO,movethemotioncontrollevers

totheneutrallockedpositionandsettheparking

brake(Figure14).

2.Movethethrottlelevermidwaybetweentheslow

andfastpositions(Figure13).

3.Lettheengineidlefor60seconds.

19

4.Turntheignitionkeytotheoffposition(Figure12).

Waitforallmovingpartstostopbeforeleavingthe

operatingposition.

5.Removethekeytopreventpossibilityofsomeone

accidentallystartingthemachinebeforetransporting

orstoringmachine.

6.Closethefuelselectorvalvebeforetransportingor

storingthemachine.

Important:Makesurethatthefuelselector

valveisclosedbeforetransportingorstoring

themachine,asfuelleakagemayoccur.Setthe

parkingbrakebeforetransporting.

Important:Makesuretoremovethekeyas

thefuelpumpmayrunandcausethebattery

tolosecharge.

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethetractorwhileit

isunattended.

Alwaysremovetheignitionkeyandsetthe

parkingbrakewhenleavingthemachine

unattended,evenifjustforafewminutes.

OperatingthePowerTakeOff

(PTO)

Thepowertakeoff(PTO)switchstartsandstopsthe

mowerbladesandanypoweredattachments.

EngagingthePTO

1.Iftheengineiscold,allowtheenginetowarmup5

to10minutesbeforeengagingthePTO.

2.Whileseatedintheseat,releasethepressureonthe

tractioncontrolleversandplaceinneutral.

3.Placethethrottleinthefastposition.

Note:EngagingthePTOwiththethrottleatthe

halforlesspositionwillcauseexcessiveweartothe

drivebelts.

4.Pulloutonthepowertakeoff(PTO)switchto

engageit(Figure14).

Figure14

1.PTO-On2.PTO-Off

DisengagingthePTO

Todisengage,pushthePTOswitchtotheoffposition

(Figure14).

TheSafetyInterlockSystem

Ifsafetyinterlockswitchesaredisconnected

ordamagedthemachinecouldoperate

unexpectedlycausingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

UnderstandingtheSafetyInterlock

System

Thesafetyinterlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Youaresittingontheseat.

•Theparkingbrakeisengaged.

•Thepowertakeoff(PTO)isdisengaged.

•Themotioncontrolleversareintheneutrallocked

position

Thesafetyinterlocksystemalsoisdesignedtostopthe

enginewhenthetractioncontrolsaremovedfromthe

lockedpositionwiththeparkingbrakeengagedorif

yourisefromtheseatwhenthePTOisengaged.

20

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Toro Z580-D Z Master, With 52in TURBO FORCE Side Discharge Mower User manual

Toro Z580-D Z Master, With 52in TURBO FORCE Side Discharge Mower User manual

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