Juniper M320 User manual

M320 Multiservice Edge

Router

Hardware Guide

Published: 2010-10-26

Juniper Networks, Inc.

1194 North Mathilda Avenue

Sunnyvale, California 94089

USA

408-745-2000

www.juniper.net

of them is in the public domain.

This product includes FreeBSD software developed by the University of California, Berkeley, and its contributors. All of the documentation

release 3.0 by Cornell University and its collaborators. Gated is based on Kirton’s EGP, UC Berkeley’s routing daemon (routed), and DCN’s

HELLO routing protocol. Development of Gated has been supported in part by the National Science Foundation. Portions of the GateD

L. S. Associates.

Juniper Networks, Junos, Steel-Belted Radius, NetScreen, and ScreenOS are registered trademarks of Juniper Networks, Inc. in the United

States and other countries. The Juniper Networks Logo, the Junos logo, and JunosE are trademarks of Juniper Networks, Inc. All other

trademarks, service marks, registered trademarks, or registered service marks are the property of their respective owners.

Juniper Networks assumes no responsibility for any inaccuracies in this document. Juniper Networks reserves the right to change, modify,

transfer, or otherwise revise this publication without notice.

Products made or sold by Juniper Networks or components thereof might be covered by one or more of the following patents that are

owned by or licensed to Juniper Networks: U.S. Patent Nos. 5,473,599, 5,905,725, 5,909,440, 6,192,051, 6,333,650, 6,359,479, 6,406,312,

6,429,706, 6,459,579, 6,493,347, 6,538,518, 6,538,899, 6,552,918, 6,567,902, 6,578,186, and 6,590,785.

M320 Core Router Hardware Guide

Writing: Elizabeth Gardner, Jerry Isaac, Sheila Nolte

Editing: Fran Mues

Illustration: Faith Bradford Brown

Cover Design: Edmonds Design

Revision History

October 2010—Updated AC power cords. Minor corrections.

August 2010— Corporate rebranding.

May 2010— Corrected the number of power supplies in the base system.

September 2009— Added related topics.

18 April 2008— 530-021109-01 Revision 2. Revised sections into modular topics for easier customer access.

29 June 2007— 530-021109-01 Revision 1. Added Enhanced III FPCs. Updated the DC input voltage operating range.

30 March 2007— 530-017396-01 Revision 2. Added RJ-48 pinouts for the Control Board external clock inputs. Corrected the AC power

plugs. Updated the mounting hardware procedures. Updated the rack and clearance requirements.

20 October 2006— 530-017396-01 Revision 1. Combined power supply and power system electrical specifications. Added European

Community EMC Declaration of Conformity.

28 June 2006—530-015181-01 Revision 4. Updated torque specification range for tightening nuts to the DC power supply terminal studs.

30 May 2006—530-015181-01 Revision 3. Added power cable warning in Japanese. Added lithium battery statement.

13 April 2006—530-015181-01 Revision 2. Deleted cautions that stated the power supplies must remain in the chassis for proper airflow.

Added torque specification range for tightening nuts to the DC power supply terminal studs. Updated Junos OS Release recommendation

for graceful switchover.

9 January 2006—530-015181-01 Revision 1. Added Enhanced II FPCs.

26 September 2005—530-014169-01 Revision 1. Added multi-option configurations.

1 March 2005—530-011923-01 Revision 3. Updated DC power illustration and revised replacement procedure.

19 November 2004—530-011923-01 Revision 2. Revised fuse replacement procedure.

19 August 2004—530-011923-01 Revision 1. Updated “AC Plug Types” figure and made general updates.

9 January 2004—530-010086-01 Revision 2. Corrected cabinet clearance requirements.

5 January 2004—530-010086-01 Revision 1.

The information in this document is current as of the date listed in the revision history.

YEAR 2000 NOTICE

Juniper Networks hardware and software products are Year 2000 compliant. The Junos OS has no known time-related limitations through

the year 2038. However, the NTP application is known to have some difficulty in the year 2036.

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Table of Contents

About the Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

Junos OS Documentation and Release Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

Documentation Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

Documentation Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii

Requesting Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

Self-Help Online Tools and Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

Opening a Case with JTAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxv

Part 1 M320 Multiservice Edge Router Overview

Chapter 1 M320 Router Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

M320 Router Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Chapter 2 M320 Hardware Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

M320 Component Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

M320 Chassis Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

M320 Midplane Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

M320 Flexible PIC Concentrator (FPC) Description . . . . . . . . . . . . . . . . . . . . . . . . . 11

M320 FPCs Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

M320 PIC Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

M320 Switch Interface Board (SIB) Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

M320 SIB Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

M320 Performance for Different SIB Configurations . . . . . . . . . . . . . . . . . . . . 17

M320 Host Subsystem Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

M320 Host Subsystem Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

M320 Routing Engine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

M320 Routing Engine 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

M320 Routing Engine 1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

M320 Routing Engine 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

M320 Control Board (CB) Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

M320 Control Board (CB) LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

M320 Connector Interface Panel (CIP) Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 25

M320 Connector Interface Panel (CIP) Description . . . . . . . . . . . . . . . . . . . . 25

M320 Routing Engine Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

T640 Alarm Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

M320 Craft Interface Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

M320 Craft Interface Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

M320 Craft Interface Alarm LEDs and ACO/LT Button . . . . . . . . . . . . . . . . . . 28

M320 Craft Interface LED Display and Navigation Buttons . . . . . . . . . . . . . . . 29

M320 Craft Interface Host Subsystem LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . 30

M320 Craft Interface SIB LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

M320 Craft Interface Power Supply LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

M320 Craft Interface FPC LEDs and Online/Offline Buttons . . . . . . . . . . . . . 32

M320 Power System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

M320 Power System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

M320 AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

M320 DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

M320 Power Supply LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

M320 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

M320 Fuse Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

M320 Cooling System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

M320 Cable Management System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Chapter 3 Preparing the Site for M320 Router Installation . . . . . . . . . . . . . . . . . . . . . . . 41

M320 Site Preparation Checklist Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Rack Requirements for the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

M320 Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

M320 Cabinet Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

M320 Cabinet Size and Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . 46

M320 Cabinet Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Chapter 4 Unpacking the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

M320 Router Installation Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Tools and Parts Required to Unpack the M320 Router . . . . . . . . . . . . . . . . . . . . . 49

Unpacking the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Verifying the M320 Router Parts Received . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Chapter 5 Installing the M320 Router Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . 55

Verifying the M320 Rack-Mounting Hardware Received . . . . . . . . . . . . . . . . . . . . 55

M320 Mounting Hole Locations for Four-Post Racks or Cabinets . . . . . . . . . . . . . 56

Installing the M320 Mounting Hardware for a Four-Post Rack or Cabinet . . . . . . 56

Installing Cage Nuts (If Needed) for M320 Four-Post Racks or Cabinets . . . 57

Installing the Large Mounting Shelf for M320 Four-Post Racks or

Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Installing the Small Mounting Shelf for M320 Four-Post Racks or

Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Removing the Adjustable Center-Mounting Brackets for M320 Four-Post

Racks or Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

M320 Mounting Hole Locations for Open-Frame Racks . . . . . . . . . . . . . . . . . . . . 59

Installing the M320 Mounting Hardware for Open-Frame Racks . . . . . . . . . . . . . 60

Installing Cage Nuts (If Needed) for M320 Open Frame Racks . . . . . . . . . . . 61

Installing the Large Mounting Shelf for the M320 Open-Frame Racks . . . . . 62

Installing the Small Mounting Shelf for the M320 Open-Frame Racks . . . . . 62

Moving the Adjustable Center-Mounting Brackets for M320 Open-Frame

Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

M320 Router Hardware Guide

Chapter 6 Installing the M320 Router Using a Mechanical Lift . . . . . . . . . . . . . . . . . . . 63

Tools Required to Install the M320 Router Using a Mechanical Lift . . . . . . . . . . . 63

Installing the M320 Router Using a Mechanical Lift . . . . . . . . . . . . . . . . . . . . . . . . 63

Attaching the Installation Handle to the M320 Router . . . . . . . . . . . . . . . . . . 64

Mounting the M320 Chassis Using a Mechanical Lift . . . . . . . . . . . . . . . . . . . 65

Removing the M320 Installation Handle and Reinstalling the Power

Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Installing the M320 Cable Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Chapter 7 Installing the M320 Router Without a Mechanical Lift . . . . . . . . . . . . . . . . . . 71

Tools and Parts Required to Install the M320 Router Without a Mechanical

Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Removing M320 Components from the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Removing the M320 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Removing the M320 SIBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Removing the M320 CBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Removing the M320 Rear Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Removing the M320 Cable Management System . . . . . . . . . . . . . . . . . . . . . . 76

Removing the M320 Front Fan Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Removing the M320 FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Installing the M320 Chassis in the Rack Manually . . . . . . . . . . . . . . . . . . . . . . . . . 79

Reinstalling M320 Components in the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Reinstalling an M320 Rear Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Reinstalling the M320 CBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Reinstalling the M320 SIBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Reinstalling the M320 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Reinstalling the M320 FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Reinstalling M320 Front Fan Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Reinstalling the M320 Cable Management System . . . . . . . . . . . . . . . . . . . . 87

Chapter 8 Connecting the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Tools and Parts Required for M320 Router Connections . . . . . . . . . . . . . . . . . . . . 89

Overview of Connecting the M320 Router to Management and Alarm

Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Connecting the M320 Router to Management and Alarm Devices . . . . . . . . . . . . 91

Connecting the M320 Router to a Network for Out-of-Band

Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Connecting the M320 Router to a Management Console or Auxiliary

Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Connecting the M320 Router to an External Alarm-Reporting Device . . . . . . 92

Connecting PIC Cables to the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Chapter 9 Providing Power to the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Grounding the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Connecting Power to an AC-Powered M320 Router . . . . . . . . . . . . . . . . . . . . . . . 96

Connecting Power to a DC-Powered M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . 97

Powering On the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Powering Off the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Table of Contents

Chapter 10 Performing the Initial M320 Router Configuration . . . . . . . . . . . . . . . . . . . . 103

Initially Configuring the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Part 2 M320 Hardware Maintenance, Troubleshooting, and

Replacement Procedures

Chapter 11 Maintaining M320 Router Hardware Components . . . . . . . . . . . . . . . . . . . . 109

Tools and Parts Required to Maintain the M320 Hardware Components . . . . . . 109

Routine Maintenance Procedures for the M320 Router . . . . . . . . . . . . . . . . . . . . 109

Maintaining the M320 Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Maintaining the M320 Fan Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Maintaining the M320 Host Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Maintaining M320 FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

M320 FPC Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Holding and Storing M320 FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Holding M320 FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Storing M320 FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Maintaining M320 PICs and PIC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Maintaining the M320 SIBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Maintaining the M320 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Chapter 12 Troubleshooting M320 Router Hardware Components . . . . . . . . . . . . . . . . 125

M320 Troubleshooting Resources Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

M320 LED Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Craft Interface LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Component LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

M320 Chassis and Interface Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Troubleshooting the M320 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Troubleshooting the M320 FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Troubleshooting the M320 PICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Troubleshooting the M320 Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Troubleshooting the M320 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Chapter 13 Replacing the M320 Router Hardware Components . . . . . . . . . . . . . . . . . . 137

M320 FRU Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Tools and Parts Required to Replace the M320 Hardware Components . . . . . . . 138

Replacing the M320 CIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Removing an M320 CIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Installing an M320 CIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Replacing the M320 Connections to Routing Engine Interface Ports . . . . . . 142

Replacing the M320 Management Ethernet Cables . . . . . . . . . . . . . . . . 143

Removing an M320 Console or Auxiliary Cable . . . . . . . . . . . . . . . . . . . . 145

Installing an M320 Console or Auxiliary Cable . . . . . . . . . . . . . . . . . . . . 146

Replacing the M320 Alarm Relay Wires . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Replacing an M320 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Removing a Front M320 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Installing a Front M320 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Removing a Rear M320 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Installing a Rear M320 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

M320 Router Hardware Guide

Replacing an M320 Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Removing an M320 Front Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Installing an M320 Front Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Removing an M320 Rear Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Installing an M320 Rear Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Replacing an M320 Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Removing an M320 Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Installing an M320 Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Replacing M320 Host Subsystem Components . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Taking the M320 Host Subsystem Offline . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Replacing an M320 CB, Routing Engine, or Routing Engine Component . . . 163

Replacing an M320 CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Removing an M320 CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Installing an M320 CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Replacing an M320 Routing Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Removing an M320 Routing Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Installing an M320 Routing Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Replacing a DIMM Module in an M320 Routing Engine . . . . . . . . . . . . . . . . . . . . . 168

Removing an M320 DIMM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Installing an M320 DIMM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Inserting or Removing a PC Card from an M320 Routing Engine . . . . . . . . . . . . . 170

Inserting a PC Card into an M320 Routing Engine . . . . . . . . . . . . . . . . . . . . . 170

Removing an M320 PC Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Replacing an M320 SIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Removing an M320 SIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Installing an M320 SIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Replacing M320 Packet Forwarding Engine Components . . . . . . . . . . . . . . . . . . 174

Replacing an M320 FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Removing an M320 FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Installing an M320 FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Replacing an M320 PIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Removing an M320 PIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Installing an M320 PIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Replacing M320 PIC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Removing an M320 PIC Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Installing an M320 PIC Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Replacing an M320 SFP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Removing an M320 SFP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Installing an M320 SFP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Replacing an M320 XENPAK Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Removing an M320 XENPAK Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Installing an M320 XENPAK Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Table of Contents

Replacing M320 Power System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Replacing an M320 AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Removing an M320 AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Installing an M320 AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Replacing an M320 DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Removing an M320 DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Installing an M320 DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Replacing an M320 AC Power Supply Cord . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Replacing an M320 DC Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . . . 202

Replacing an M320 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Part 3 Appendixes

Appendix A M320 Router Safety and Regulatory Compliance Information . . . . . . . . . 209

Definition of Safety Warning Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

General Safety Guidelines and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

General Safety Guidelines for M Series, MX Series, and T Series Routers . . . 211

General Safety Warnings for M Series, MX Series, and T Series Routers . . . . 212

Qualified Personnel Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Restricted Access Area Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Preventing Electrostatic Discharge Damage to an M320 Router . . . . . . . . . . 214

Fire Safety Requirements for M Series, MX Series, and T Series Routers . . . . . . . 215

General Fire Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Fire Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Fire Suppression Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Installation Safety Guidelines and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

M320 Chassis Lifting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Installation Safety Warnings for M Series, MX Series, and T Series

Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Installation Instructions Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Rack-Mounting Requirements and Warnings . . . . . . . . . . . . . . . . . . . . . 218

Ramp Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

Laser and LED Safety Guidelines and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 222

M320 General Laser Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Laser Safety Warnings for M Series, MX Series, and T Series Routers . . . . . 222

Class 1 Laser Product Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Class 1 LED Product Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Laser Beam Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Radiation from Open Port Apertures Warning . . . . . . . . . . . . . . . . . . . . 224

Maintenance and Operational Safety Warnings for M Series, MX Series, and T

Series Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Battery Handling Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Jewelry Removal Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Lightning Activity Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Operating Temperature Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Product Disposal Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Electrical Safety Guidelines and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

In Case of an Electrical Accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

M320 General Electrical Safety Guidelines and Electrical Codes . . . . . . . . . 231

M320 Router Hardware Guide

General Electrical Safety Warnings for M Series, MX Series, and T Series

Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Grounded Equipment Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

Grounding Requirements and Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 232

Midplane Energy Hazard Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

Multiple Power Supplies Disconnection Warning . . . . . . . . . . . . . . . . . . 233

Power Disconnection Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

M320 AC Power Electrical Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 235

M320 AC Power Electrical Safety Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 235

M320 DC Power Electrical Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . 236

DC Power Electrical Safety Warnings for M Series, MX Series, and T Series

Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

DC Power Copper Conductors Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

DC Power Disconnection Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

DC Power Wiring Terminations Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

Agency Approvals and Compliance Statements . . . . . . . . . . . . . . . . . . . . . . . . . 240

M320 Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

M320 Compliance Statements for EMC Requirements (European

Community) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Compliance Statements for EMC Requirements for M Series, MX Series,

and T Series Routers (United States) . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

Compliance Statements for EMC Requirements for M Series, MX Series,

and T Series Routers (Japan) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Compliance Statements for EMC Requirements for M Series, MX Series,

and T Series Routers (Canada) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Compliance Statements for Environmental Requirements for M Series, MX

Series, and T Series Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

M320 Compliance Statements for Acoustic Noise . . . . . . . . . . . . . . . . . . . . 244

M320 Compliance Statements for NEBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Appendix B M320 Router Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

M320 Router Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Appendix C M320 Router Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 247

M320 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Appendix D M320 Router Power Guidelines, Requirements, and Specifications . . . . . 249

Site Electrical Wiring Guidelines for M Series, MX Series, and T Series

Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

M320 Chassis Grounding Cable and Lug Specifications . . . . . . . . . . . . . . . . . . . 250

M320 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

M320 AC Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

M320 AC Power Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

M320 AC Power Cord Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

M320 DC Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

M320 DC Power Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

M320 DC Power Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Table of Contents

Appendix E M320 Router Cable and Wire Guidelines and Specifications . . . . . . . . . . . 259

M320 Network Cable Specifications and Guidelines . . . . . . . . . . . . . . . . . . . . . . 259

M320 Fiber-Optic and Network Cable Specifications . . . . . . . . . . . . . . . . . . 259

M320 Signal Loss in Multimode and Single-Mode Fiber-Optic Cable . . . . . 259

M320 Attenuation and Dispersion in Fiber-Optic Cable . . . . . . . . . . . . . . . . 260

M320 Attenuation in SONET/SDH PICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Calculating Power Budget for Fiber-Optic Cable for M Series, MX Series,

and T Series Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Calculating Power Margin for Fiber-Optic Cable for M Series, MX Series, and

T Series Routers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

M320 Routing Engine Interface Cable and Wire Specifications . . . . . . . . . . . . . . 264

Appendix F M320 Router Cable Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

M320 RJ-45 Connector Pinouts for the Routing Engine ETHERNET Port . . . . . . 265

M320 RJ-48 Cable Pinouts for E1 and T1 PICs . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

M320 RJ-48 Connector Pinouts for the Control Board External Clock Inputs . . 269

M320 DB-9 Connector Pinouts for the Routing Engine AUX and CONSOLE

Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

M320 Fast Ethernet 48-port Cable Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Appendix G Contacting Customer Support and Returning M320 Router Hardware . . 273

Locating M320 Component Serial Numbers Using the CLI . . . . . . . . . . . . . . . . . 273

Locating M320 Component Serial Number Labels . . . . . . . . . . . . . . . . . . . . . . . . 274

Locating the M320 Chassis Serial Number Label . . . . . . . . . . . . . . . . . . . . . 274

Locating the M320 CB Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . 275

Locating the M320 CIP Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . 275

Locating the M320 Craft Interface Serial Number Label . . . . . . . . . . . . . . . . 276

Locating the M320 FPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . 276

Locating the M320 PIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . 277

Locating the M320 Power Supply Serial Number Labels . . . . . . . . . . . . . . . 278

Locating the M320 Routing Engine Serial Number Label . . . . . . . . . . . . . . . 279

Locating the M320 SIB Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . 280

Contacting Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

M320 Return Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Tools and Parts Required to Remove Components From an M320 Router . . . . . 282

Packing the M320 Router for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

Packing M320 Router Components for Shipment . . . . . . . . . . . . . . . . . . . . . . . . 284

Part 4 Index

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

M320 Router Hardware Guide

List of Figures

Part 1 M320 Multiservice Edge Router Overview

Chapter 2 M320 Hardware Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 1: Front View of a Fully Configured Router Chassis . . . . . . . . . . . . . . . . . . . . . 7

Figure 2: Rear View of a Fully Configured AC-Powered Router Chassis . . . . . . . . . . 8

Figure 3: Rear View of a Fully Configured DC-Powered Router Chassis . . . . . . . . . . 9

Figure 4: Midplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 5: FPC Installed in Router Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 6: FPC1, FPC2, and FPC3 for the M320 Router . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 7: Enhanced II FPC1, FPC2, and FPC3 for the M320 Router . . . . . . . . . . . . . 13

Figure 8: Enhanced III FPC1, FPC2, and FPC3 for the M320 Router . . . . . . . . . . . . . 14

Figure 9: SIB-M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 10: Routing Engine 1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 11: Routing Engine 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 12: CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 13: CIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Figure 14: Front Panel of the Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 15: LED Display in Idle Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 16: LED Display in Alarm Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Figure 17: AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Figure 18: DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Figure 19: Airflow Through the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Figure 20: Cable Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 3 Preparing the Site for M320 Router Installation . . . . . . . . . . . . . . . . . . . . . . . 41

Figure 21: Typical Open-Frame Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Figure 22: Chassis Dimensions and Clearance Requirements . . . . . . . . . . . . . . . . 44

Figure 23: Typical Open-Frame Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Figure 24: Airflow Baffle Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Chapter 4 Unpacking the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Figure 25: Contents of the T1600 Shipping Crate . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Chapter 5 Installing the M320 Router Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . 55

Figure 26: Installing the Mounting Hardware for a Four-Post Rack or Cabinet . . . 57

Figure 27: Center-Mounting Bracket Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Figure 28: Installing the Mounting Hardware for a Center-Mount Open-Frame

Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Chapter 6 Installing the M320 Router Using a Mechanical Lift . . . . . . . . . . . . . . . . . . . 63

Figure 29: Removing an M320 Power Supply Before Installing the Installation

Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Figure 30: Attaching the M320 Installation Handle . . . . . . . . . . . . . . . . . . . . . . . . 65

Figure 31: Installing the M320 Router in the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Figure 32: Reinstalling an M320 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Figure 33: Installing the M320 Cable Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Chapter 7 Installing the M320 Router Without a Mechanical Lift . . . . . . . . . . . . . . . . . . 71

Figure 34: Removing a Power Supply Before Installing the Router . . . . . . . . . . . . . 72

Figure 35: Removing a SIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Figure 36: Removing a CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Figure 37: Removing the Rear Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Figure 38: Removing the Cable Management System . . . . . . . . . . . . . . . . . . . . . . 76

Figure 39: Removing a Front Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Figure 40: Removing an FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Figure 41: Attaching the Installation Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Figure 42: Installing the Router in the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Figure 43: Reinstalling the Rear Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Figure 44: Reinstalling a CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Figure 45: Reinstalling a SIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Figure 46: Reinstalling a Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Figure 47: Reinstalling an FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Figure 48: Reinstalling a Front Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Chapter 8 Connecting the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Figure 49: Routing Engine Management Ports and Alarm Relay Contacts . . . . . . 90

Figure 50: Routing Engine Ethernet Cable Connector . . . . . . . . . . . . . . . . . . . . . . . 91

Figure 51: Console and Auxiliary Serial Port Connector . . . . . . . . . . . . . . . . . . . . . 92

Figure 52: Attaching Cable to a PIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Figure 53: Installing the Cable Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Chapter 9 Providing Power to the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Figure 54: Connecting AC Power to the M320 Router . . . . . . . . . . . . . . . . . . . . . . . 97

Figure 55: Connecting DC Power to the M320 Router . . . . . . . . . . . . . . . . . . . . . . 99

Part 2 M320 Hardware Maintenance, Troubleshooting, and

Replacement Procedures

Chapter 11 Maintaining M320 Router Hardware Components . . . . . . . . . . . . . . . . . . . . 109

Figure 56: FPC Edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Figure 57: Do Not Grasp the Connector Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Figure 58: Do Not Carry an FPC with Only One Hand . . . . . . . . . . . . . . . . . . . . . . . 117

Figure 59: Do Not Rest the FPC on an Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Figure 60: Holding an FPC Vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Figure 61: Do Not Stack FPCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Chapter 12 Troubleshooting M320 Router Hardware Components . . . . . . . . . . . . . . . . 125

Figure 62: Airflow Through the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Figure 63: Fuses in the Midplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Chapter 13 Replacing the M320 Router Hardware Components . . . . . . . . . . . . . . . . . . 137

Figure 64: Removing the CIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Figure 65: Installing a CIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

M320 Router Hardware Guide

Figure 66: Routing Engine Interface Ports and Alarm Relay Contacts . . . . . . . . . 143

Figure 67: Ethernet Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Figure 68: Routing Engine Console or Auxiliary Cable . . . . . . . . . . . . . . . . . . . . . . 146

Figure 69: Routing Engine Console or Auxiliary Cable . . . . . . . . . . . . . . . . . . . . . . 147

Figure 70: Removing the Front Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Figure 71: Replacing the Front Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Figure 72: Installing the Front Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Figure 73: Removing the Rear Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Figure 74: Removing the Rear Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Figure 75: Installing the Rear Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Figure 76: Removing a Front Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Figure 77: Installing a Front Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Figure 78: Removing the Rear Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Figure 79: Installing a Rear Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Figure 80: Removing the Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Figure 81: Installing the Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Figure 82: Removing a CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Figure 83: Installing a CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Figure 84: Removing a Routing Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Figure 85: Installing a Routing Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Figure 86: Installing the DIMM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Figure 87: Installing a PC Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Figure 88: Removing a PC Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Figure 89: Removing a SIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Figure 90: Installing a SIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Figure 91: Removing an FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Figure 92: Installing an FPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Figure 93: Connecting Fiber-Optic Cable to a PIC . . . . . . . . . . . . . . . . . . . . . . . . . 180

Figure 94: Removing a PIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Figure 95: Installing a PIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Figure 96: Connecting Fiber-Optic Cable to a PIC . . . . . . . . . . . . . . . . . . . . . . . . . 187

Figure 97: Small Form-Factor Pluggable (SFP) . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Figure 98: Removing a XENPAK Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Figure 99: Installing a XENPAK Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Figure 100: Removing an AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Figure 101: Rear of the Power Supply Showing Midplane Connector . . . . . . . . . . 195

Figure 102: Installing an AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Figure 103: Disconnecting Power Cables from the DC Power Supply . . . . . . . . . . 197

Figure 104: Removing a DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Figure 105: Installing a DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Figure 106: Connecting Power Cables to the DC Power Supply . . . . . . . . . . . . . 200

Figure 107: Disconnecting or Connecting a Power Cable from a DC Power

Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Figure 108: Fuses in the Midplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Part 3 Appendixes

Appendix A M320 Router Safety and Regulatory Compliance Information . . . . . . . . . 209

Figure 109: Placing a Component into an Electrostatic Bag . . . . . . . . . . . . . . . . . 215

List of Figures

Figure 110: M320 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

Appendix D M320 Router Power Guidelines, Requirements, and Specifications . . . . . 249

Figure 111: DC Power and Grounding Cable Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

Figure 112: AC Plug Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Figure 113: Typical DC Source Cabling to the Router . . . . . . . . . . . . . . . . . . . . . . . 258

Appendix F M320 Router Cable Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Figure 114: Fast Ethernet 48-port PIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Figure 115: VHDCI to RJ-21 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Appendix G Contacting Customer Support and Returning M320 Router Hardware . . 273

Figure 116: Serial Number ID Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

Figure 117: M320 Chassis Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Figure 118: CB Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Figure 119: CIP Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

Figure 120: Craft Interface Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . 276

Figure 121: FPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Figure 122: PIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

Figure 123: AC Power Supply Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . 279

Figure 124: DC Power Supply Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . 279

Figure 125: Routing Engine Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . 280

Figure 126: SIB Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

M320 Router Hardware Guide

List of Tables

About the Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

Table 1: Notice Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

Table 2: Text and Syntax Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

Part 1 M320 Multiservice Edge Router Overview

Chapter 2 M320 Hardware Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table 3: FPCs Supported by the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 4: SIB LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 5: Performance per SIB/FPC Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Table 6: M320 CB LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Table 7: Alarm LEDs and Alarm Cutoff/Lamp Test Button . . . . . . . . . . . . . . . . . . . 29

Table 8: M320 Host Subsystem LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Table 9: SIB LEDs on the Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table 10: Power Supply LEDs on the Craft Interface . . . . . . . . . . . . . . . . . . . . . . . . 31

Table 11: FPC LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Table 12: Power Supply LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Table 13: Fuse Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Chapter 3 Preparing the Site for M320 Router Installation . . . . . . . . . . . . . . . . . . . . . . . 41

Table 14: Site Preparation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Table 15: Cabinet Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Chapter 4 Unpacking the M320 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Table 16: M320 Router Parts List for a Fully Configured Router . . . . . . . . . . . . . . . 51

Table 17: M320 Router Accessory Box Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Chapter 5 Installing the M320 Router Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . 55

Table 18: Four-Post or Cabinet Rack Mounting Hole Locations . . . . . . . . . . . . . . . 56

Table 19: Open-Frame Rack Mounting Hole Locations . . . . . . . . . . . . . . . . . . . . . 59

Part 2 M320 Hardware Maintenance, Troubleshooting, and

Replacement Procedures

Chapter 12 Troubleshooting M320 Router Hardware Components . . . . . . . . . . . . . . . . 125

Table 20: M320 Chassis Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Table 21: SONET/SDH Interface Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . 128

Chapter 13 Replacing the M320 Router Hardware Components . . . . . . . . . . . . . . . . . . 137

Table 22: Field-Replaceable Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Table 23: Tools and Parts Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Table 24: Effect of Taking the Host Subsystem Offline . . . . . . . . . . . . . . . . . . . . 160

Part 3 Appendixes

Appendix B M320 Router Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Table 25: M320 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Appendix C M320 Router Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 247

Table 26: Router Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Appendix D M320 Router Power Guidelines, Requirements, and Specifications . . . . . 249

Table 27: Component Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

Table 28: AC Power Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Table 29: AC Power Cord Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

Table 30: DC Power Supply Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . 255

Table 31: DC Power System Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . 256

Table 32: Power and Grounding Cable Specifications . . . . . . . . . . . . . . . . . . . . . 257

Appendix E M320 Router Cable and Wire Guidelines and Specifications . . . . . . . . . . . 259

Table 33: Estimated Values for Factors Causing Link Loss . . . . . . . . . . . . . . . . . . 262

Table 34: Cable and Wire Specifications for Routing Engine Management and

Alarm Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Appendix F M320 Router Cable Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Table 35: RJ-45 Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Table 36: RJ-48 Connector to RJ-48 Connector (Straight) Pinouts . . . . . . . . . . 266

Table 37: RJ-48 Connector to RJ-48 Connector (Crossover) Pinouts . . . . . . . . . 267

Table 38: RJ-48 Connector to DB-15 Connector (Straight) Pinouts . . . . . . . . . . 267

Table 39: RJ-48 Connector to DB-15 Connector (Crossover) Pinouts . . . . . . . . . 268

Table 40: RJ-48 Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

Table 41: DB-9 Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

Table 42: RJ-21 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

M320 Router Hardware Guide

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