Magnetek flex 4ex Owner's manual

Brand
Magnetek
Model
flex 4ex
Type
Owner's manual
Flex EM/EX Transmitter
Engineered
Remote Equipment Control
Part Number: 191-00424-0001 R01
April 2019
© 2019 Magnetek Material Handling
Enrange Flex EM/EX Instruction Manual
April 2019
Page 2 of 19
SERVICE INFORMATION
Your New Radio Remote Control System
Thank you for your purchase of Magnetek’s Enrange
®
brand Flex Radio Remote Equipment Control.
Magnetek has set a whole new standard in radio-remote performance, dependability, and value with this
unique new line of handheld transmitters.
If your product ever needs modification or service, please contact one of our representatives at the
following locations:
U.S. Service Information
For questions regarding service or technical information contact:
1-866-MAG-SERV
(1-866-624-7378)
International Service
262-783-3500
World Headquarters:
Magnetek, Inc.
N49 W13650 Campbell Drive
Menomonee Falls, WI 53051
Telephone: 800-288-8178
Website: www.magnetek.com
E-mail: mhcustomerservice@magnetek.com
Fax Numbers:
Main: 800-298-3503
Sales: 262-783-3510
Service: 262-783-3508
Canada Service Information:
161 Orenda Road
Unit 1
Brampton, Ontario
L6W 1W3 Canada
Phone: 800-792-7253
Fax: 905-828-5707
416-424-7617 (24/7 Service pager)
EU Market Contact:
Brian Preston
Magnetek (UK) Ltd.
Unit 3 Bedford Business Centre
Mile Road
Bedford, MK42 9TW UK
Phone: +44-1234-349191
©2019 MAGNETEK
All rights reserved. This notice applies to all copyrighted materials included with this product, including,
but not limited to, this manual and software embodied within the product. This manual is intended for the
sole use of the person(s) to whom it was provided, and any unauthorized distribution of the manual or
dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole or in part by
any means whatsoever without the expressed written permission of MAGNETEK.
Enrange Flex EM/EX Instruction Manual
April 2019
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TABLE OF CONTENTS
1. PRODUCT MANUAL SAFETY INFORMATION ................................................................................ 4
2. CRITICAL INSTALLATION CONSIDERATIONS ............................................................................... 6
2.1 GENERAL ..................................................................................................................................... 6
2.2 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED EQUIPMENT ....................... 6
2.3 SAFEY INFORMATION & RECOMMENDED TRAINING FOR OPERATORS ............................ 7
2.4 PRE-OPERATION TEST .............................................................................................................. 8
2.5 TRANSMITTER UNIT ................................................................................................................... 8
2.6 BATTERIES .................................................................................................................................. 9
2.7 BATTERY HANDLING .................................................................................................................. 9
2.8 BATTERY CHARGING ................................................................................................................. 9
2.9 BATTERY DISPOSAL ................................................................................................................... 9
3. GENERAL TRANSMITTER INFORMATION ................................................................................... 10
3.1 EXTERNAL ILLUSTRATION (12 Button CONFIGURATION) .................................................... 10
3.2 INTERNAL ILLUSTRATION (12 Button CONFIGURATION) ..................................................... 11
3.3 TYPES OF BUTTONS ................................................................................................................ 11
4. DIP-SWITCH SETTINGS ................................................................................................................. 12
4.1 SYSTEM CHANNEL SETTINGS ................................................................................................ 12
4.2 INACTIVITY TIME-OUT TIMER .................................................................................................. 12
5. OPERATING PROCEDURE ............................................................................................................ 13
5.1 GENERAL OPERATING PROCEDURE ..................................................................................... 13
5.2 CHANGING TRANSMITTER BATTERIES ................................................................................. 14
5.3 STATUS LIGHTS INDICATORS & WARNINGS ........................................................................ 15
5.4 PUSH BUTTON ERROR TABLE ................................................................................................ 15
6. CHANNEL CONFIGURATION SETTINGS ...................................................................................... 16
6.1 FCC STATEMENTS .................................................................................................................... 16
6.2 CHANNEL TABLE ....................................................................................................................... 17
7. TROUBLESHOOTING ..................................................................................................................... 18
7.1 TROUBLESHOOTING TABLE .................................................................................................... 18
8. DECLARATION OF CONFORMITY ................................................................................................ 19
Enrange Flex EM/EX Instruction Manual
April 2019
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1. PRODUCT MANUAL SAFETY INFORMATION
Magnetek, Inc. (Magnetek) offers a broad range of radio remote control products, control products and
adjustable frequency drives, and industrial braking systems for overhead material handling applications.
This manual has been prepared by Magnetek to provide information and recommendations for the
installation, use, operation and service of Magnetek’s radio control products and systems (Magnetek
Products). Anyone who uses, operates, maintains, services, installs or owns Magnetek Products should
know, understand and follow our instructions and safety recommendations in this manual for Magnetek
Products.
The recommendations in this manual do not take precedence over any of the following requirements
relating to devices controlled by radio controls:
• Instructions, manuals, and safety warnings of the manufacturers of the equipment where the
radio system is used,
• Plant safety rules and procedures of the employers and the owners of facilities where the
Magnetek Products are being used,
• Regulations issued by the Occupational Health and Safety Administration (OSHA),
• Applicable local, state or federal codes, ordinances, standards and requirements, or
• Safety standards and practices for the overhead material handling industry.
This manual does not include or address the specific instructions and safety warnings of these
manufacturers or any of the other requirements listed above. It is the responsibility of the owners, users
and operators of the Magnetek Products to know, understand and follow all of these requirements. It is
the responsibility of the owner of the Magnetek Products to make its employees aware of all of the above
listed requirements and to make certain that all operators are properly trained. No one should use
Magnetek Products prior to becoming familiar with and being trained in these requirements.
WARRANTY INFORMATION
FOR INFORMATION ON MAGNETEK’S PRODUCT WARRANTIES BY PRODUCT TYPE, PLEASE VISIT
WWW.MAGNETEK.COM.
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April 2019
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WARNINGS and CAUTIONS
Throughout this document WARNING and CAUTION statements have been deliberately placed to
highlight items critical to the protection of personnel and equipment.
WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc.
which if not strictly observed, could result in injury or death of personnel, or long term physical
hazards. Warnings are highlighted as shown below:
WARNING
CAUTION – A caution highlights an essential operating or maintenance procedure, practice, etc.
which if not strictly observed, could result in damage to, or destruction of equipment, or loss of
functional effectiveness. Cautions are highlighted as shown below:
CAUTION
WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED
The safety rules in this section are not intended to replace any rules or regulations of any applicable local,
state, or federal governing organizations. Always follow your local lockout and tagout procedure when
maintaining any radio equipment. The following information is intended to be used in conjunction with
other rules or regulations already in existence. It is important to read all of the safety information
contained in this section before installing or operating the Radio Control System.
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April 2019
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2. CRITICAL INSTALLATION CONSIDERATIONS
WARNING
PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN
UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE
EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW THIS
WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES, HOISTS,
LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED. FAILURE TO FOLLOW THIS
WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED
EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD. THESE AUDIBLE AND/OR
VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE
CONTROLLED EQUIPMENT. ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE, HOIST,
LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES. DE-
ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH-TESTING ANY
EQUIPMENT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE
SAFETY CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS, EMERGENCY
EQUIPMENT, ETC. A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER
CONSIDERATIONS MUST BE PROVIDED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT.
2.1 GENERAL
Radio controlled material handling and mobile hydraulic equipment operates in several directions.
Cranes, hoists, lifting devices, other material handling and mobile hydraulic equipment can be large, and
operate at high speeds. Quite frequently, the equipment is operated in areas where people are working
in close proximity to the equipment. The operator must exercise extreme caution at all times.
Workers must constantly be alert to avoid accidents. The following recommendations have been included
to indicate how careful and thoughtful actions may prevent injuries, damage to equipment, or even save a
life.
2.2 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED
EQUIPMENT
Only properly trained persons designated by management should be permitted to operate radio controlled
equipment.
Radio controlled cranes, hoists, lifting devices, other material handling, and mobile hydraulic equipment
should not be operated by any person who cannot read or understand signs, notices and operating
instructions that pertain to the equipment.
Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or
by any person who may be suffering from a disorder or illness, is taking any medication that may cause
loss of equipment control, or is under the influence of alcohol or drugs.
Enrange Flex EM/EX Instruction Manual
April 2019
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2.3 SAFEY INFORMATION & RECOMMENDED TRAINING FOR
OPERATORS
Anyone being trained to operate radio controlled equipment should possess as a minimum the following
knowledge and skills before using the radio controlled equipment.
The operator should:
• Have knowledge of hazards pertaining to equipment operation
• Have knowledge of safety rules for radio controlled equipment
• Have the ability to judge distance of moving objects
• Know how to properly test prior to operation
• Be trained in the safe operation of the radio control system as it pertains to the equipment being
operated
• Have knowledge of the use of equipment warning lights and alarms
• Have knowledge of the proper storage space for a radio control transmitter when not in use
• Be trained in transferring a radio control transmitter to another person
• Be trained how and when to report unsafe or unusual operating conditions
• Test the radio control system emergency stop and all warning devices prior to operation; testing
should be done on each shift, without a load
• Be thoroughly trained and knowledgeable in proper and safe operation of the equipment that
utilizes the radio control
• Know how to keep the operator and other people clear of lifted loads and to avoid “pinch” points
• Continuously watch and monitor status of lifted loads
• Know and follow cable and hook inspection procedures
• Know and follow the local lockout and tagout procedures when servicing radio controlled
equipment
• Know and follow all applicable operating and maintenance manuals, safety procedures,
regulatory requirements, and industry standards and codes
The operator shall not:
• Lift or move more than the rated load
• Operate the material handling equipment if the direction of travel or function engaged does not
agree with what is indicated on the controller
• Use the crane, hoist or lifting device to lift, support or transport people
• Lift or carry any loads over people
• Operate the crane, hoist or lifting device unless all persons, including the operator, are and
remain clear of the supported load and any potential pinch points
• Operate a crane, hoist, or lifting device when the device is not centered over the load
• Operate a crane, hoist, or lifting device if the chain or wire rope is not seated properly in the
sprockets, drum or sheave
• Operate any damaged or malfunctioning crane, hoist, lifting device or other material handling
equipment
• Change any settings or controls without authorization and proper training
• Remove or obscure any warning or safety labels or tags
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April 2019
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• Leave any load unattended while lifted
• Leave power on the radio controlled equipment when the equipment is not in operation
• Operate any material handling equipment using a damaged controller because the unit may be
unsafe
• Operate manual motions with other than manual power
• Operate radio controlled equipment when low battery indicator is on
WARNING
THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT
PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY
BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE
RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND
REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
2.4 PRE-OPERATION TEST
At the start of each work shift, or when a new operator takes control of the crane, operators should do, as
a minimum, the following steps before making lifts with any crane or hoist:
Test all warning devices.
Test all direction and speed controls.
Test the receiver emergency stop.
2.5 TRANSMITTER UNIT
Transmitter switches should never be mechanically blocked ON or OFF. When not in use, the operator
should turn the transmitter OFF. A secure storage space should be provided for the transmitter unit, and
the transmitter unit should always be placed there when not in use. This precaution will help prevent
unauthorized people from operating the material handling equipment.
Spare transmitters should be stored in a secure storage space and only removed from the storage space
after the current transmitter in use has been turned OFF, taken out of the service area and secured.
This manual covers two types of Flex transmitters: the Flex EM and Flex EX. Refer to Section 3.3 for the
differences between these two transmitter types.
Enrange Flex EM/EX Instruction Manual
April 2019
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2.6 BATTERIES
WARNING
KNOW AND FOLLOW PROPER BATTERY HANDLING, CHARGING AND DISPOSAL PROCEDURES.
IMPROPER BATTERY PROCEDURES CAN CAUSE BATTERIES TO EXPLODE OR DO OTHER SERIOUS
DAMAGE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
2.7 BATTERY HANDLING
Use only batteries approved by Magnetek for the specific product.
Do not dispose of a battery pack in fire; it may explode.
Do not attempt to open the battery pack.
Do not short circuit the battery.
Keep the battery pack environment cool during charging operation and storage (i.e., not in direct sunlight
or close to a heating source).
2.8 BATTERY CHARGING
For those transmitters equipped with battery chargers, please familiarize all users with the instructions of
the charger before attempting to use.
Do not attempt to charge non-rechargeable battery packs.
Avoid charging partially discharged rechargeable batteries to help prolong battery cycle life.
Avoid charging the battery pack for more than 24 hours at a time.
Do not charge batteries in a hazardous environment.
Do not short circuit the charger.
Do not attempt to charge a damaged battery.
Use only Magnetek Enrange approved chargers for the appropriate battery pack.
Do not attempt to use a battery that is leaking, swollen or corroded.
Charger units are not intended for outdoor use. Use only indoors.
2.9 BATTERY DISPOSAL
Before disposing of batteries consult local and governmental regulatory requirements for proper disposal
procedure.
Enrange Flex EM/EX Instruction Manual
April 2019
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3. GENERAL TRANSMITTER INFORMATION
3.1 EXTERNAL ILLUSTRATION (12 BUTTON CONFIGURATION)
Figure 1
Figure 2
1. Emergency Stop Button
2. Removable Power Key
3. Push Button #1
4. Push Button #3
5. Push Button #5
6. Push Button #7
7. Push Button #9
8. Push Button #11
9. Push Button #2
10. Push Button #4
11. Push Button #6
12. Push Button #8
13. Push Button #10
14. Push Button #12
15. Strap Ring
16. System Information
17. System Channel
18. Unit Number
19. Battery Cover
20. FCC Information
NOTE: Push Buttons #9-#12 are not present on the Flex 8 EM or EX.
NOTE: Push Buttons #5-#12 are not present on the Flex 4 EM or EX.
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April 2019
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3.2 INTERNAL ILLUSTRATION (12 BUTTON CONFIGURATION)
Figure 3
Figure 4
1. Encoder Board
2. Aerial Antenna
3. Transmitting Module
4. Status LED Display
5. Function LED Displays
6. I-CHIP
7. Dip-Switch Bank 1
8. Dip-Switch Bank 2
9. Battery Contact Mechanism
NOTE: The Flex 8 EM or EX will differ slightly.
NOTE: The Flex 4 EM or EX will differ slightly.
3.3 TYPES OF BUTTONS
Both the Flex EM and EX are offered in a number of button configurations. They can be in four button,
eight button, or twelve button configurations. The illustrations within this manual show the twelve button
configurations. The difference between the Flex EM and Flex EX transmitters are the type of buttons: the
Flex EM transmitter has single step (speed) push buttons while the Flex EX has two-step (speed) buttons.
For additional information on how these buttons operate your system, consult the drawings provided with
the system.
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April 2019
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4. DIP-SWITCH SETTINGS
4.1 SYSTEM CHANNEL SETTINGS
Set the transmitter channel by adjusting the dip-switch bank 2 located on the backside of the transmitter
encoder board (refer to Figure 4). Only the first five positions of the dip-switch are used for channel
programming (refer to Figure 5). The system channels table (Section 6.2) illustrates which dip-switch
setting corresponds to which channel. Once the transmitter channel is altered, the receiver must be set
up to recognize the transmitter on its new channel.
Top slot → “1
Bottom slot → “0
Figure 5
The above dip-switch setting “1 0 0 1 0” corresponds to “channel 19” in the system channels table
(Section Error! Reference source not found.).
4.2 INACTIVITY TIME-OUT TIMER
Bits 6 and 7 on dip-switch bank 2 (refer to Figure 4) allow the user to define a time after which, if no
buttons on the transmitter are pressed, the Flex transmitter will send an OFF command to the receiver
and power down. To restart, the user must turn the On/Off/Start switch to the OFF position, then back to
ON again to resume operation.
Time Out
Dip-switch
Setting
5 minutes
01
10 minutes
10
15 minutes
11
Never shut off
00
Figure 6
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April 2019
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5. OPERATING PROCEDURE
5.1 GENERAL OPERATING PROCEDURE
1. Reset the red emergency stop button located on the top left hand side of the transmitter handset
by rotating it either clockwise or counter clockwise. The red button will pop up.
Figure 7
2. Turn on the transmitter power by inserting the black-colored key into the power key slot located
on the top right hand side of the transmitter handset and rotate it clockwise to the “On”
position.
Figure 8
Figure 9
3. After turning on the transmitter power, check the Status LED on the transmitter handset for any
sign of system irregularities (refer to Section 5.3). If the system is normal the Status LED will
light up green for two (2) seconds, then slowly flash green.
4. If there are no signs of any system irregularities, then rotate the power key further clockwise to
the “Start” position for up to two (2) seconds. This will activate the receiver E-Stop.
Thereafter, the same “Start” position will become an auxiliary function with momentary
contact.
Figure 10
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April 2019
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5. Now press any push button on the transmitter handset to operate the equipment. When a button
is pressed, the Status LED will flash orange with a variable speed dependent on how far the
button is pressed. The further a button is pressed, the faster the LED will flash. When no
buttons are pressed, the Status LED will slowly blink green.
6. In case of an emergency, pressing down on the red emergency stop button will immediately
disconnect the receiver E-Stop and turn off the unit. To reset the emergency stop button just
rotate the red button either clockwise or counter-clockwise and then cycle power to the unit.
7. After a period of inactivity (push button not pressed) defined by the dip-switch, the receiver E-
Stop will be disconnected and the unit must cycle power before turning on again.
8. Turn off the transmitter power by rotating the power key counter-clockwise to the “Off” position
(the Status LED becomes a solid red for 4 seconds). This will disconnect the transmitter
power and the receiver E-Stop altogether. Turn it further counter-clockwise to release the
key.
5.2 CHANGING TRANSMITTER BATTERIES
Change the transmitter batteries by unscrewing the battery cover located on the backside of the
transmitter (refer to Figure 11 and Figure 12 below). During battery installation make sure that the ribbon
is centered between the two batteries. After changing the batteries also make sure that all screws are
tightened to avoid water, moisture, dirt, grease, or other liquid penetration.
Figure 11
1
2
↓
Figure 12
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April 2019
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5.3 STATUS LIGHTS INDICATORS & WARNINGS
Display Type
Indication
Slow green blink
(Normal Operation)
Transmitter on and in standby.
Blinking orange
Button has been pressed and the unit is transmitting.
The speed at which the orange LED blinks is directly
related to how far down the button is pressed.
1 red blink followed by a
2-second pause
Voltage goes below 1.9V during operation -
change batteries immediately.
2 red blinks followed by a
2-second pause
A push button is active while turning on the transmitter.
The button that is active will be designated by the (D, C,
B, A) LEDs. See Section 5.4
3 red blinks followed by a
2-second pause
I-CHIP error.
4 red blinks followed by a
2-second pause
Transmitting error, system cannot lock on
to the designated channel.
Constant green for up to 2
seconds
Transmitter power on with no faults detected (prior to
initiating the START function).
Solid Red
Stop command initiated with receiver
E-Stop deactivated.
Solid Red
Voltage goes below 1.9V at initial power on - transmitter
power shuts off.
5.4 PUSH BUTTON ERROR TABLE
D
C
B
A
Push Button
OFF
OFF
OFF
ON
1
OFF
OFF
ON
OFF
2
OFF
OFF
ON
ON
3
OFF
ON
OFF
OFF
4
OFF
ON
OFF
ON
5
OFF
ON
ON
OFF
6
OFF
ON
ON
ON
7
ON
OFF
OFF
OFF
8
ON
OFF
OFF
ON
9
ON
OFF
ON
OFF
10
ON
OFF
ON
ON
11
ON
ON
OFF
OFF
12
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6. CHANNEL CONFIGURATION SETTINGS
6.1 FCC STATEMENTS
This portable transmitter with its antenna
complies with FCC’s RF exposure limits for
general population/uncontrolled exposure.
Compliance Statement (Part 15.19)
This device complies with Part 15 of FCC
rules.
Operation is subject to the following two
conditions:
1. This device may not cause harmful
interference, and
2. This device must accept any
interference received, including interference
that may cause undesired operation.
Warning (Part 15.21)
Changes or modifications not expressly
approved by the party responsible for
compliance should void the user’s authority to
operate the equipment.
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6.2 CHANNEL TABLE
Channel
Frequency
Dip-switch
Setting
Channel
Frequency
Dip-switch
Setting
01
433.000MHZ
00000
17
433.800MHZ
10000
02
433.050MHZ
00001
18
433.850MHZ
10001
03
433.100MHZ
00010
19
433.900MHZ
10010
04
433.150MHZ
00011
20
433.950MHZ
10011
05
433.200MHZ
00100
21
434.000MHZ
10100
06
433.250MHZ
00101
22
434.050MHZ
10101
07
433.300MHZ
00110
23
434.100MHZ
10110
08
433.350MHZ
00111
24
434.150MHZ
10111
09
433.400MHZ
01000
25
434.200MHZ
11000
10
433.450MHZ
01001
26
434.250MHZ
11001
11
433.500MHZ
01010
27
434.300MHZ
11010
12
433.550MHZ
01011
28
434.350MHZ
11011
13
433.600MHZ
01100
29
434.400MHZ
11100
14
433.650MHZ
01101
30
434.450MHZ
11101
15
433.700MHZ
01110
31
434.500MHZ
11110
16
433.750MHZ
01111
32
434.550MHZ
11111
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April 2019
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7. TROUBLESHOOTING
WARNING
THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT
PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY
BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE
RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND
REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
7.1 TROUBLESHOOTING TABLE
Problems
Possible Reasons
Suggestions
No response when
transmitter push
button is pressed
(Improper startup &
settings)
Transmitter low battery
power
Check the transmitter battery level.
Emergency stop button
activated prior to startup
Prior to turning on the transmitter power switch
make sure that the red emergency stop button is
elevated.
Improper startup
procedure
Redo the startup procedure by holding the power
key at “START” position for up to 2.0 seconds and
then release.
Incorrect system RF
channel
Make sure that the transmitter handset and the
receiver unit both have the same channel.
Incorrect Receiver Access
Code
Make sure that the transmitter handset and
receiver unit both have the same Receiver Access
Code.
System out of range
Make sure that the startup procedure is initiated
within 100 meters (300 feet) from the receiver
location.
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April 2019
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8. DECLARATION OF CONFORMITY
EU Declaration of Conformity Certificate
For the following equipment:
Product : Flex Series Radio Remote Control
Multiple ListeeModel No. : Flex 4ES/EX/EM, Flex 6EX, Flex 8ES/EX/EM, Flex 12ES/EX/EM, Flex 8/12 PRO
Product Receiver Models : CAN-2, MHR, WIC-2402, Flex 4 RX, Flex 6 RX, Flex 8R X, Flex 12 RX
Transmitter Model Serial Number :
Receiver Model Seral Number :
Manufacturer’s Name : Magnetek,Inc.
Manufacturer’s Address : N49 W13650 CampbellDrive
MenomoneeFalls, WI 53051 USA
The undersigned hereby declares on behalf of Magnetek, that the above-referenced products, to which this declaration relates, is in
conformity with the provisions of CE Mark Directive (93/68/EEC), Machinery Safety Directive (MD, 2006/42/EC), Radio Equipment
Directive (RED, 2014/53/EU), EMC Directive (2014/30/EU), and the ROHS2 Directive (2011/65/EU).
The standards relevant for the evaluation of the product referenced above conformity to the directive requirements are as
follows:
EN 301 489-3 v1.4.1:2002-04
EN 301 489-17 v2.1.1:2009-05
EN 300 328 v2.1.1:2016-11
EN 300 220-1 v2.3.1:2010
EN 300 220-2 v2.3.1:2010
EN 60529:1992
EN 12100:2010
EN ISO 13849-1:2008
EN ISO 13849-2:2012
EN 13557:2003+A2:2008
The European contact for Magnetek is: Brian Preston
Magnetek
Unit 3, Bedford Business Centre
Mile Road
Bedford
MK42 9TW
United Kingdom
Per Annex II.B of the Machinery Directive (2006/42/EC):
The machinery, product, assembly or sub-assembly covered by this Declaration of Conformity must not be put into service until the
machinery into which it is to be incorporated has been declared in conformity with the provisions of the applicable Directive(s). This
statement is only necessary where the product is to be incorporated into a machine or system (e.g. a safety component).
Signature of Authorized Person:
Engineering Development Manager
Columbus McKinnon Corporation
Director of Development
Columbus McKinnon Corporation
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Magnetek flex 4ex Owner's manual

Brand
Magnetek
Model
flex 4ex
Type
Owner's manual
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