S&B Filters 75-5089, 75-5089D Installation Instructions Manual

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15461 SLOVER AVE., FONTANA, CA 92337 | PH: 909.947.0015, FAX: 909.947.0603 | WWW.SBFILTERS.COM
INSTALLATION INSTRUCTIONS:
P/N: 75-5089 / 75-5089D
8mm, 10mm, 11mm Wrench/Socket
• 16mm Wrench
T20 Torx (Supplied)
• Phillips Screwdriver
• Flat Blade Screwdriver
TOOLS REQUIRED:
• Cleanable (KF-1064). If the enclosed filter is Red, it came preoiled our the factory. Please visit www.sbfilters.com
for exact oil amount required after cleaning.
• Disposable (KF-1064D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches
capacity. This filter does not require oil. For more info on S&B’s disposable filter, visit www.sbfilters.com.
S&B FILTER MAINTENANCE:
Please read the entire product guide before proceeding.
Ensure all components listed on pages 3 & 4 are present.
If you are missing any of the components, call our customer support at (909) 947-0015.
Do not work on your vehicle while engine is hot.
Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
BEFORE YOU START
Kit may nott with the following Aftermarket
Parts installed:
• Body Lift or Lowering Kit
• Custom Hood
Throttle Body Spacer/ Upgrade
NOTES:
Product will be submitted to Air Resources
Board for approval shortly.
Not Legal for use in CA or other states
adopting CA emissions standards”
See Page 2 for more info.
CARB STATUS - PENDING
for purchasing your new S&B Filters intake kit. If at any time you need additional assistance with installation or have any
other questions or comments, feel free to call our customer service department at 909-947-0015. You can also take advantage of our live chat
at www.sbfilters.com and connect with an S&B representative immediately. We hope you enjoy your new S&B Filters product and thank you
for your continued support. Breathe Easy. Your Engine and Warranty Are Protected.
Thank You!
2017 - 2018
Chevrolet/GMC
Colorado/Canyon
3.6L
APPROX. INSTALL TIME: 1HRS | 00MIN
YEAR:
MAKE:
MODEL:
ENGINE:
1
VEHICLE APPLICATION:
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2
After your installation is complete engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected,
re-inspect hoses and connections as they may need to be repositioned and tightened.
S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future.
In order to maintain your warranty, all connections and components must be checked periodically for alignment and for proper
tension on all connections. Failure to do so may void your warranty.
Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and/or cleaners on your S&B air filter
may void your warranty.
Performance Testing
Air Box Plug Testing
Stock intake boxes are a significant contributor to poor air flow which is why S&B designs custom air boxes with secondary and/
or enlarged openings. With that said, S&B recognizes the benefits of cooler air, so we have included a plug to seal off the opening if
so desired. For optimal performance, we recommend that the intake be used without the end cap except in conditions of extreme
heatwave.
If your vehicle has a Vehicle Emission Control Information decal affixed to the factory airbox,
a new replacement label must be obtained and installed in a readily visible position in the
engine compartment in order to remain CARB compliant. Failure to do so will prevent the
vehicle from passing a smog check. Replacement labels can be ordered from your local
dealership. Regulations state that the VECI label shall not be affixed to any equipment which
is easily detached from the vehicle. Label placement, under the hood on a painted surface is
recommended.
Warning!
The California Air Resource Board (CARB) requires that an E.O. Identification label be applied to the vehicle in order to pass a
smog check inspection when a Performance Intake Kit has been installed. You must place the E.O. Label provided on or near the
intake kit after installation so that a smog check technician can easily verify the E.O. Number. The exemption process with CARB
can take as long as 18 months. Check the status of the exemption process by looking up a specific part number at
www.sbfilters.com. The CARB Exemption number and/or status is listed under the Product Details section for each part number.
If the status shows as “Pending,” CARB has yet to issue an exemption but the product has been submitted. Products that have
not been issued an E.O. number are street legal in most states, but may not be used on emission controlled vehicles in the state
of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will automatically mail you your
Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site
and register to receive your Exemption Sticker.
Emissions Standard
GENERAL INFORMATION AND WARNINGS
3
EXPLODED VIEW:
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4
ITEM QTY DESCRIPTION PART NUMBER HARDWARE PACKS
A 1 AIR BOX AL1260-00 HP1533-00
AG1008-00
AG1007-00
AI1776-00
HP1295-00
AI2005-00
AI2006-00
HP1188-00
AI1068-00
AI1309-00
AI1073-00
HP1444-00
AI1563-00
AI1327-00
HP1407-00
AI1837-00
AI1822-00
AI1823-00
HP1407-00
AI1893-00
AI1766-04
B 1 TUBE SEAL AI1650C-00
C 2 SCREW, SEMS, #8-32 X 3/4” AI1837-00
D 1 MAF PAD AI1822-00
E 1 MAF GASKET AI1823-00
F 1 QUICK CONNECT, 3/8” DIA TO 1/4” NPT AI1776-00
G 3 HOSE CLAMP, #60 AG1008-00
H 1 STEP COUPLER AI1316C-00
I 1 HOSE CLAMP, #52 AG1007-00
J 1 INTAKE TUBE (THROTTLE BODY) AL1320A-00
K 1 STRAIGHT COUPLER AI1678C-00
L 1 INTAKE TUBE (FILTER) AL1320-00
M 2 AIR BOX GROMMET AI1563-00
N 4 BOLT, HEX, 1/4”-20 X 3/4” AI1068-00
O 4 LOCK WASHER, 5/16” AI1309-00
P 4 FLAT WASHER, 1/4” AI1073-00
Q 1 BOX PLUG AL1263-00
R 1 FENDER SEAL AI1825C-00
S 1 AIR FILTER KF-1064
T 4 LID WASHER AI2006-00
U 4 SCREW, FLAT, #10-24 X 1/2” AI2005-00
V 1 CLEAR LID AI1893-00
W 1 LID SEAL AI1766-04
X 1 HOSE CLAMP, #80 AG1010-00
PARTS LIST: 75-5089/75-5089D
AM0366-00 REV-A 01/23/2018
With the ignition switched off and the parking brake set, disconnect the
negative battery cable on the driver’s side. Note: Failure to disconnect
the battery may cause the CEL to illuminate upon completion of
the installation and subsequent operation. Do not skip this step!
Tool Required: 10mm Socket/Wrench
1
Disengage the red locking clip and disconnect the MAF
sensor harness from the MAF sensor.
2
Remove the three bolts securing the engine cover.
Tool Required: 10mm Socket/Wrench
3
Loosen the hose clamp at the throttle body. The location of
the throttle body is closest to the driver’s side.
Tool Required: 8mm Socket/Wrench
4
Loosen the hose clamp and disconnect the CCV hose
attached to the engine cover.
Tool Required: 8mm Socket/Wrench
5
Loosen the hose clamp and disconnect the intake tube
from the stock air box.
Tool Required: 8mm Socket/Wrench
6
DISCONNECT
5
INSTALLATION STEPS:
11
Disconnect the wire harness clip from the stock air box.
Lift the stock air box up to unseat the prong and remove
the stock air box from the vehicle. Double check to make
sure the stock grommet is still in on the wheel arch hump.
SBFILTERS.COM
Twist to remove the engine oil cap and set the cap aside.
7
Locate the vacuum line attached to the engine cover that
is located on the passenger side towards the front of the
vehicle.
8a
Press the tab to disengage the connector from the barb,
then pull off. Remove the engine cover from the vehicle.
8b
10
Remove the two mounting nuts securing the stock air box
and set them aside. The mounting nuts will be reused in
Step 21.
Tool Required: 10mm Socket/Wrench
Reinstall the engine oil cap.
9
6
Carefully remove the MAF sensor from the stock intake
box lid. Use the supplied 8-32 Screws (C), MAF Pad (D),
MAF Gasket (E) to install the sensor onto the Intake Tube
(Filter) (L).Do not over tighten.
Tool Required: T20 Torx, Phillips Screwdriver
1716
1514
12
Remove two the metal bushings from the stock air box.
Set the metal bushings aside, they will be reused in Step
16.
Tool Required: Flat Blade Screwdriver
Install the Air Box Grommets (M) into the Air Box (A).
Install the metal bushings removed in Step 14 into the Air
Box Grommets (M).
Insert the Fender Seal (R) into the Air Box (A).
Install the Quick Connect (F) into the Intake Tube (Filter) (L)
until finger tight, then turn it one to two complete turns.
Tool Required: 16mm Wrench
13
7
INSTALLATION STEPS:
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1918
20 21
22
Install the Tube Seal (B) onto the Air Box (A). Determine if you want to install the Box Plug (R) or leave
the secondary inlet open on the Air Box (A). To install the
box plug, install the 1/4-20 Bolts (N), Lock Washers (O),
and Washers (P) from inside the air box.
Tool Required: 11mm Socket/Wrench
Installed the Air Box (A) into the truck. Ensure that the
threaded studs go through the Air Box Grommets (M) and
the prong on the air box goes into the stock grommet.
Reinstall the two mounting nuts removed in Step 10.
Adjust the position of the Air Box (A) so that the Fender
Seal (R) makes contact with the fender opening before
tightening.
Tool Required: 10mm Socket/Wrench
Insert the Intake Tube (Filter) (L) into the Air Box (A). Rotate
the tube so that the Quick Connect (F) is horizontal as
possible.
23
Install the Step Coupler (H) onto the throttle body with
Hose Clamps #60 and #52 (G & I). The side with the
smaller diameter goes onto the throttle body. Tighten the
#52 Hose Clamp. Leave #60 Hose Clamp loose.
Tool Required: 8mm Socket/Wrench
#60
#52, Tighten
8
Install the Straight Coupler (K) with Hose Clamps #60 (G) onto the straight side of the Intake Tube (Throttle Body) (J). Slide the
coupler up onto the intake tube as much as possible. This will help make the install easier.
24
Install the Intake Tube (Throttle Body) (J) into the Step Coupler (H). Slide the Straight Coupler (K) onto the Intake Tube (Filter) (L) to
connect the two intake tubes together. Make sure that both the step coupler and straight coupler are completely installed onto the
intake tubes up to the stop beads then tighten all hose clamps.
Tool Required: 8mm Socket/Wrench
25
Connect the vacuum line into the Quick Connect (F). You
should hear the vacuum line snap when it locks onto the
quick connect.
26 27
Install the CCV hose into the Intake Tube (Filter) (L) and
Tighten and hose clamp.
Tool Required: 8mm Socket/Wrench
Stop Bead
Tighten
Stop Bead
Stop Bead
Tighten
9
INSTALLATION STEPS:
33
Reconnect the negative terminal on the battery. Inspect your
installation, make sure the kit is properly positioned and all fasteners
are secure. Keep all stock parts in case you ever need to reinstall
the stock intake assembly. Affix the ID label near the intake kit. The
installation is now complete.
Tool Required: 10mm Socket/Wrench
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Place the Air Filter (S) into the Air Box (A). Rotate the air
filter into position as shown below and tighten the #80
Hose Clamp (X).
Tool Required: 8mm Socket/Wrench
28
Press the Lid Seal (W) into the groove in the Air Box (A).
29
Remove the protective covering on the Clear Lid (V).
30
32
Reconnect the MAF sensor harness into the MAF sensor
and engage the red locking clip.
Install the Clear Lid (V) onto the Air Box (A) with the 10-24
Screws (U) and Lid Washers (T).
Tool Required: Phillips Screwdriver
31
10
11
Order Online today at www.sbfilters.com or through your local S&B distributor.
Replacement
Dry Filter
SKU# KF-1064D
Precision II:
Cleaning & Oil Kit
SKU# 88-0008
Replacement
Cotton Filter
SKU# KF-1064
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INSTALLATION NOTES:
15461 SLOVER AVE., FONTANA, CA 92337 | PH: 909.947.0015, FAX: 909.947.0603 | WWW.SBFILTERS.COM
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