Vestil SWA-60-AW Owner's manual

Brand: Vestil

Model: SWA-60-AW

Type: Owner's manual

08/2012 rev. 9/23/2014 SWA-60 manual.doc

SWA-Series Semi-Automatic Stretch Wrapping Machines

Instruction Manual

Receiving in

structions

After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the packaging

and maintains the orientation of the product in the packaging; then inspect the product closely to determine

whether it sustained damage during transport. If damage is discovered during the inspection, immediately

record a complete description of the damage on the bill of lading. If the product is undamaged, discard the

packaging.

NOTES

1) Complia

nce with laws, regulations, codes, and non-voluntary standards enforced in the location wh

ere the

prod

uct is used is exclusively the responsibility of the owner/end-user.

2) VESTIL is

not liable for any injury or property damage that occurs as a consequence of failing to apply e

ither:

a) Inst

ructions in this manual; or b) Information provided on labels affixed to the product. Neither is

Vestil

respon

sible for any consequential damages sustained as a result of failing to exercise sound judgment while

assembling, installing, using or maintaining this product.

VESTIL MANUFACTURING CORP.

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868

Fax: (260) 665-1339

www.vestilmfg.com e-mail: [email protected]

I N D E X

1 Introduction................................................................................................................................... 1

2 Machine Dimension ...................................................................................................................... 2

3 Safety Instruction .......................................................................................................................... 3

1Warning labels............................................................................................................................ 3

2 Safety devices of turning table & interlocking function of safety guard .................................. 4

3 Safety guards ............................................................................................................................. 5

4 Moving elements ....................................................................................................................... 6

5 Safety related components......................................................................................................... 7

4 Installation of the machine............................................................................................................ 8

1 Setting the machine and choosing base..................................................................................... 8

2 Packing and Unpacking............................................................................................................. 8

3 Handling and Transportation.................................................................................................... 10

4 Installation of machine ............................................................................................................. 11

5 Assemble the Pre-stretch Unit.................................................................................................. 12

5 Control Panel................................................................................................................................ 13

1 Description of key pad’s function on the control panel............................................................ 14

2 Wrapping function control........................................................................................................ 16

3 Status indication ....................................................................................................................... 18

4 Breakdown indication............................................................................................................... 20

5 Motion indication ..................................................................................................................... 21

6 Film Loading................................................................................................................................ 23

7 Film Tension Adjust ..................................................................................................................... 24

8 Operation Procedure .................................................................................................................. 25

9 Maintenance................................................................................................................................. 26

1 Installing and removing turntable ............................................................................................ 26

2 Adjusting tightness of turntable chain...................................................................................... 27

10 Electrical .................................................................................................................................... 28

10-1 Parts list of electrical components ...................................................................................... 28

10-2 EMC component list........................................................................................................... 33

10-3 Electrical wiring diagram ................................................................................................... 34

11 Troubleshooting.......................................................................................................................... 46

-1-1 Power indication hasn’t lighted on...................................................................................... 46

-1-2 There isn’t DC12 Volt. On power supply PD-25A ............................................................. 47

-1-3 There isn’t DC24 Volt. On power supply PS-65-24............................................................ 48

-2-1 Turntable motor not operating (Inverter) ............................................................................ 49

-2-2 Turntable motor Speed not adjustable................................................................................. 49

-3-1 Film-seat motor brake (BK2) not working.......................................................................... 50

-3-2 Film-seat elevator motor not rising..................................................................................... 51

-3-3 Film-seat elevator motor not rising..................................................................................... 52

-4 Film-seat doesn’t stop when reached package limit ............................................................. 53

-5 Film-seat doesn’t pause .......................................................................................................... 53

-6-1 Film-seat doesn’t stop after reaching maximum packaging limit....................................... 54

-6-2 Film-seat doesn’t stop after returning to starting position .................................................. 54

-6-3 Film-seat motor speed not adjustable ................................................................................ 55

-7-1 Turntable hasn’t slowed down before completing wrapping cycle..................................... 55

-7-2 Turntable doesn’t stop after completing wrapping cycle .................................................... 56

-8 LS1, LS2, PS1, PS2 & PH not operating normally on PC board KS-050202-key ................ 56

-9 Control panel buttons not working ......................................................................................... 57

-10 Pre-stretch motor M3 hasn’t worked.................................................................................... 58

12 Machine parts diagram............................................................................................................... 60

-1-1 Fig-11000 Pillar parts diagram............................................................................................ 61

-1-2 Fig-11000 Pillar parts table ............................................................................................... 62

-2-1 Fig-12000 Film-seat elevator parts diagram ....................................................................... 65

-2-2 Fig-12000 Film-seat elevator parts table ............................................................................ 66

-3-1 Fig-14000 Bottom plate diagram ........................................................................................ 67

-3-2 Fig-14000 Bottom plate parts table..................................................................................... 68

-4-1 Fig-18000 Control box diagram.......................................................................................... 70

-4-2 Fig-18000 Control box table............................................................................................... 71

-5-1 Fig-18100 Control box diagram.......................................................................................... 74

-5-2 Fig-18100 Control box table............................................................................................... 75

-6-1 Fig-19000 Pre-Stretch Unit diagram................................................................................... 76

-6-2 Fig-19000 Pre-Stretch Unit table ........................................................................................ 77

-7-1 Fig-19100 Pre-Stretch Unit diagram................................................................................... 82

-7-2 Fig-19100 Pre-Stretch Unit table ........................................................................................ 83

13 Parts list...................................................................................................................................... 84

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- 1 -

1 Introduction

Thank you for purchasing a state-of-the-art SH II-MEEI stretch film pallet wrapping m achine.

All of us at SHII-MEEI would like to express our gratitude, and our desire to continue serving you

in the best possible way.

Please read all the instructions in this User’s Guide before attempting to operate the m achine.

This will enable you to operate the m achine safely and at peak efficiency. W e have m ade every

effort to ensure that all inf ormation in this Guide is up to date. However, our com mitment to

continuously improve all our products may result in you receiving a machine that does not conform

exactly to these instructions. Since we are quick to take advantage of new technology as it becom es

available, we must reserve the right to change our products and User’s Guide without prior notice.

All our distributors are fully knowledgeable about all aspects of our products. If you have any

need for advice or service, please do no hesitate to call upon them.

Vestil Mfg.

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- 2 -

FILM

WEIGHT

STRETCH WRAPPING MACHINE

Taichung Hsien, Taiwan, R .O.C.

SHII MEEI INDUSTRIAL CO., LTD.

26, Sec. 1, Ta Fu Road, T an Tzu Hsiang,

TEL:886 4 533−6601

ITEM NO.

SM-

AIR

bar

l ON

FAX:886 4 533−6776

SERIES NO. POWER

DATE

Phase

Kgs.

Stand By (AUTO)

For SM-251 7 Only

Follower- Plat e Dow n

Follow er-P late Up

Turntable Slow Down

Film Seat Zer o Retu rn

Turntable Zero Return

FREQ. SET

LC-M2E

ENTER

MODE

RESET

STOP

RUN

DIGITAL KEYPAD

VFD-M

Missionary

BOX

CONTROL

PS2

Film Cut

LS3-Up

LS4-Down

Power

FREQ. SET

LC-M2E

ENTER

MODE

RESET

STOP

RUN

DIGITAL KEYPAD

VFD-M

LS2-2

LS2-1

LS2

PS1

M1 Motor Trip- Out

BK2 Fuse Fail

BK2 Fail

M2 Motor Trip- Out

Emergenc y Stop

LS1

BK2

No Film (SM-15 17R)

Breakdown I ndi cator

Clearance area

2 Machine Dimension

Model L W H H1 Turntable Weight

SM-1517R 2,740m m 1,500mm 2,293mm 80m/m Ø 1,500mm 530kg

SM-1517R -18 3,100mm 1,800mm 2,293mm 80m/m Ø 1,800mm 580kg

SM-1517R-20 3,300m m 2,000mm 2,293mm 80m/m Ø 2,000mm 630kg

SM-1517R-23 3,500m m 2,300mm 2,293mm 80m/m Ø 2,300mm 680kg

SWA-60-AW

108"

60"

Ø 60"

90-1/4"

1169 lbs

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- 3 -

3 Safety Cautions

3-1 Warning labels

Dangerous Area and Working Environment

Dangerous Location Precaution Marking Label

The dangerous location is inside the

control panel.

Hazardous voltage. Turn power of

before open the panel.

The dangerous location is inside the

right and left rising & descending

columns.

Keep hand, cloths and body clear o

the rotating chain. If hand tangled into

the chain and sprocket can cause

severe injury.

The dangerous location is in m otor

reduction gear head.

Keep hand, cloths and body clear o

the rotating gears. If hand tangled into

the gears can cause severe injury.

Dangerous location is on the driving

rollers of the pre-stretch unit. So, we

have stuck the label on the fixed guard

of the rollers.

Drawing-in hazard caused by driving

rollers.

The dangerous location is on the tape

cutter

Keep hand away from the cutter. If

hand placed under the cutter and the

cutter move downward can cause

severe injury.

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 4 -

3-2 Safety devices of turning table & interlocking function of safety guard

Buttons of emergency stop are SB1 which would disconnect to main power and SB2 which would

disconnect to controller.

SB1

Controller PCB input

SB2

Power disconnect

,----I

_-------'

,----I

_-------'

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 5 -

Fixed guard for knife

Fixed guard for roller

Fixed guard for chain

3-3 Safety guards

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 6 -

Turntable

Pre-Stretch Unit

3-4 Moving elements

Moving parts name Movement Power source

Pre-Stretch Unit Up or down Motor

Turntable Up to open, down to close Motor

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 7 -

Lower limit switch

Emergency stop button

Main power switch

Lower limit switch

Upper limit switch

3-5 Safety related components

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- 8 -

4 Installation of the machine

4-1 Setting the machine and choosing base

1. The site for the machine should provide the conditions essential for precision installation,

2. If the machine is placed on an upper floor, it shall ensure that the floor has adequate

strength for this machine.

3. A clear area must be provided along the rear face of the machine in accordance with the

diagram forward in page 2 and it is essential for efficient maintenance and assembly.

4-2 Packing and Unpacking

1. In general, the machine was packed with carton and pallet. The processes are as follows:

2. Please refer to machine weight in page 2 to arrange handling equipment.

3. Before unpacking always keep the mark Ï (or “up” arrow sign) upward and keep the

packing away from impact for preventing any damage on the machine.

4. Remove top portion first. Then, remove the side portions.

5. Do not damage any components inside the carton.

6. About the packing procedures, please refer to the following illustration diagrams.

7. The unpacking procedure is the reversal of packing.

1. Firstly, fix the side portion. Reserve the gap between the column and the side portion for

minimum 1 cm.

2. Fix the opposite side portion.

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 9 -

3. Fix the supporting frames.

4. Put and fix the side carton.

5. Fold the carton to cover the top and fix by nails with plastic washers.

6. Tighten the pack with steel strips.

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 10 -

4-3 Handling and Transportation

Caution!

The machine shall be moved by persons who are qualified. Persons exclude the

operators are not allowed to stay in the work place during transporting the machine.

1. Please refer to m achine specifications to arrange handling equipm ent. Be sure to use capable

fork-lifter to lift of machine.

2. The handling and transportation shall be carried out by qualified persons.

3. Forklift that used in handling the machine shall be operated by a qualified driver.

4. Before handling, m ake sure all m ovable parts are secured in their positions and all m ovable

accessories should be removed from machine.

5. During handling, people are strictly prohibited from entering into the path of m achine

movement.

6. While transportation, keep attention to the balance of machine.

7. As the fork position, please refer to the diagrams shown below.

Fig.1 Fig.2

For machine pack transportation:

1. If the machine pack is transported from the narrow side, the fork length used on the forklift

should be more than 2.2 m. (as shown in the illustration diagram Fig.1)

2. If the machine pack is transported from the wide side, the fork length used on the forklift should

be more than 1 m. (as shown in the illustration diagram Fig.2)

Fig.3 Fig.4

For m achine handling, please do it according to th at shown in the illustration diagram Fig.3 and

Fig.4

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- 11 -

4-4 Installation of machine

1. First fix an eye end screw on the top of Pillar.

2. Hook the chain on the eye end.

3. Attached the chain or steel cable on a fork lift.

Get five M5X25 screws ready from the tool box.

4. Rise the fork up around 2m high,

5. Slowly move back the fork lift until the Pillar

is up around 80 degree to the ground.

6.Push the Pillar until it is right up.

7. Use 5 M 12×25 Socket head screws with

washers to tight up the Pillar on the base. Be

sure those 5 screws have been fastened securely.

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 12 -

4-5 Assemble the Pre-stretch Unit

Place the M12 x 55 bolts into place and hook the

pre-stretch unit onto the film seat.

Make sure bolts are tightened onto the film seat

to secure the pre-stretch unit and ensure safe

operation.

Connect XP3 onto XS3 and tighten.

Connect XP1 onto XS1.

Extend connection point XP4 through the

pre-stretch unit.

Connect XP4 onto XS4.

F:\Manual\SM-1517R-110V-100514 14.05.2010.

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VFD-e

DATA

PROG

RUN

MODE

PROG

DATA

PROG

DATA

RUN

REV

FWD

RUN STOP

Turntable Speed Adjustment

Power Switch

l ON

Wrapping Function Control

465

PS2

1 32

LS3-Up

LS4-Down

Follower-Plate Down

No. of Upper layers Set

No. of Upper Layers Counted

Cycle Setting of Upper layer

Status Indication

Stand By (AUTO)

Film Cut

Turntable Zero Return

Film Seat Zero Return

Turntable Slow Down

Follower-Plate Up

For SM-2517 Only

Power

Emergency Stop Button

Film-seat Speed Adjustment

VFD-e

DATA

PROG

RUN

MODE

PROG

DATA

PROG

DATA

RUN

REV

FWD

RUN STOP

Motion Indication

Pre-stretch Unit Carrier Ascent Key

Pre-stretch Unit Carrier Descent Key

PS1

LS2-1

LS2-2

LS2

Phase

SERIES NO.

FAX:886 4 533−6776

SHII MEEI INDUSTRIAL CO., LTD.

Kgs.

WEIGHT

bar

AIR

SM-

ITEM NO.

TEL:886 4 533−6601

DATE

STRETCH W RAPP ING MACHINE

POWER

LS1

l ON

BK2

564

7 98

PS2

Follower-Plate Down

LS4-Down

LS3-Up

Power

For SM-2517 Only

Follower-Plate Up

Turntable Slow Down

Film Seat Zero Return

Turntable Zer o Return

Film Cut

Stand By (AUTO)

LS2-2

LS2-1

PS1

LS2

LS1

BK2

No Film (SM- 151 7R)

BK2 Fuse Fail

BK2 Fail

M2 Motor Trip-Out

Emergency Stop

M1 Motor Trip-Out

Breakdown Indicator

No. of lower Layers Set

No. of Lower Layers Counted

Cycle setting of Lower layer

Breakdown Indicator

No Film (SM-1517R)

M1 Motor Trip-Out

Emergency Stop

M2 Motor Trip-Out

BK2 Fail

BK2 Fuse Fail

5 Control Panel

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 14 -

5-1 Description of Key pad’s function on the control panel

No. of Upper Layers Counted:

Displays the num ber of com pleted upper layer wra pping cycles. Screen should be blank prior to

start of wrapping cycle. W hen wrapping cycle begins, for each com pleted upper layer wrapping

cycle the num ber increases by 1. W hen num ber of upper layers counted reaches the num ber of

upper layers set, the film-seat will start descending.

No. of Upper Layers Set:

Displays the number of wrapping cycles set for the upper layer.

Cycle Setting of Upper Layer:

Sets the number of upper layer wrapping cycles. Press “▲” once increases wrapping cycle by 1 and

press “▼” decreases wrapping cycle by 1. W rapping cycle can be set to 9 as m aximum, however

usually is set between 2-5 depending on different needs. Please note that wrapping cycle can not be

set to 0, as to lengthen the life span of the elevation motor.

No. of Lower Layers Counted:

Displays the num ber of com pleted lower layer wr apping cycles. Screen should be blank prior to

start of wrapping cycle. W hen wrapping cycle begins, for each com pleted lower layer wrapping

cycle the num ber increases by 1. W hen num ber of lower layers counted reaches the num ber of

lower layers set, the film-seat will start ascending.

No. of Lower Layers Set:

Displays the number of wrapping cycles set for the lower layer.

Cycle Setting of Lower Layer:

Sets the number of lower layer wrapping cycles. Press “▲” once increases wrapping cycle by 1 and

press “▼” decreases wrapping cycle by 1. W rapping cycle can be set to 9 as m aximum, however

usually is set between 2-5 depending on different needs.

Status Indication:

For detail, refer section 5-3.

Breakdown Indication:

For detail, refer section 5-4.

Wrapping Function Control:

For detail, refer section 5-2.

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 15 -

Motion Indication:

For detail, refer section 5-5.

Turntable Speed Adjuster:

Turntable speed can be adjusted between 0-13rpm . This function should be used in conjunction

with the Film-seat Speed Adjuster, refer to Film-seat Speed Adjuster section for more detail.

Film-seat Speed Adjuster:

Film-seat speed can be adjusted between 0~3m /min, either quicken or slower film -seat elevation

speed for desired level of film overlap. W hen wra pping a test package, adjust turntable speed to

maximum 13rpm and film-seat to maximum 3m/min, then when wrapping completes study the level

of film overlap for further adjustm ent. If a highe r level of f ilm overlap is desired, slower the

film-seat speed; if a lower level of film overlap is desired, slower the turntable speed.

Power Switch:

Main power switch with a saf ety device. W hen switch is turned "ON", the switch will jam the

control panel door and prevent it from being opened to provide safety. Please note that if the control

panel door is to be opened this switch must be turned "OFF", or else if the door is forced open when

switch is at "ON" position, the switch will break. If the power switch is broken in such a m anner, it

can not be replaced free of charge even if still under warranty.

Emergency Stop Button:

In case of em ergency, press this button to stop the operation of the m achine and the power will

automatically be turned off. Pull this button to deactivate the emergency stop.

Pre-stretch Unit Ascent Key:

This key is used to manually control the pre-stretch unit to ascent while the machine has stopped.

Press this key; the pre-stretch unit will go up. Release it, the pre-stretch unit will stop immediately.

Pre-stretch Unit Descent Key:

This key is used to manually control the pre-stretch unit to descent while the machine has stopped.

Press this key; the pre-stretch unit will go down. Release it; the pre-stretch unit will stop

immediately.

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 16 -

5-2 Wrapping Function Control

『Turntable Start』:

Starts the turntable rotation, m otor w ill stop autom atically when wrapping is

completed.

『Film-Seat Pause Button』:

When wrapping a particular section of the package that needs extra overlapping

of film to give strength, press and hold th is button f or the f ilm-seat to pause at

the desired section of overlapping. W hen the operator is satisfied with the

amount of overlapping, release this button and the film -seat will continue its

ascending/descending.

『Turntable and Film-seat Zero-return Button』:

This button has two functions:

1: It can be used to determine the height of package in case of m alfunctioning

of the electronic eye. W hen electronic eye m alfunctions, the film -seat can not

sense the height of the package and w ill continue to ascend, in which case by

pressing this button the film-seat will cease ascending and start counting number

of upper layer wrapping cycles. Also press this button if the film wrapping

reaches a particular height of the pack age and further m ore wrapping above is

not desired.

2: If the emergency button is activated during wrapping, the turntable and the

film-seat will not be stopped at the star ting position. Therefore in order for both

the turntable and the film -seat to retu rn to their starting position, press this

utton once f or turntable to return to starting position and press again for

film-seat to return to starting position.

『Standard Wrapping』:

Film starts wrapping from the bottom of the package to the top, and once from

top back to bottom。

『Single Layer Wrapping』:

Film wraps once from bottom to top and stops when turntable com es to a halt.

Film set then automatically descends down to starting point.

『Water Proof Wrapping』:

Film wraps from bottom to top and then comes to a halt at

approximately 10cm~15cm below the top of the package, then a sheet of water

proofing film or plastic should be m anually placed on top of the package. Press

the Turntable Start button once m ore to restart the wrapping process, at which

the film will start wrapping from top back to bottom.

F:\Manual\SM-1517R-110V-100514 14.05.2010.

- 17 -

『Midpoint Strengthen Wrapping』:

Film wraps from bottom to top and completes the upper layer wrapping cycle.

When returning from top back to bottom, film set will pause at the midpoint o

the package to com plete 2 wrapping cycles and then back to bottom to

complete wrapping.

l ON

0 OFF

『Auto cut option』:

To choose the auto cut option.

TEL:886 4 533−6601

ITEM NO.

SM-

AIR

0 OFF

l ON

FAX:886 4 533−6776

POWER

DATE

Phase

WEIGHT

Kgs.

STRETCH WRAPPING MACHINE

Taichung Hsien, Taiwan, R.O.C.

SHII MEEI INDUST RIAL CO., LTD.

26, Sec. 1, Ta Fu Road, Tan Tzu Hsiang,

SERIES NO.

bar

『Non-auto cut option』:

To choose the non-auto cut option.

For SM-2517 & SM-2517R Use only

『Follower-Plate Fall Down Button』:

To lower the f ollower-plate, used in conjunction with the 『Auto 』&

『Manual』buttons. W hen set at 『Auto』, press this button to lower

follower-plate onto package until tight, af ter which the f ollower-plate stops

lowering and turntable rotation starts. If set at 『Manual』, press this button to

lower f ollower-plate to stop lowering f ollower-plate. There is need to press

the Turntable 『Start』button to start turntable rotation when using 『Manual』

function..

『Auto』Wrapping Modes Setting Key:

When this function is set the button will light up. Press the “Follower -plate

Down” button when this f unction is activated, the f ollower-plate will

automatically lower onto package until tight and turntable rotation will start.

When wrapping cycle is com pleted, th e f ollower-plate will lif t up again. No

need to press any other button.

『Manual』Wrapping Modes Setting:

When this function is set, press the “Follower-plate Down” button to lower the

follower-plate and limit switch LS4 is touched to stop lowering. The turntable

will not start autom atically, theref ore pr ess “Turntable S tart” button to start

turntable rotation.

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Vestil SWA-60-AW Owner's manual

Vestil SWA-60-AW Owner's manual

Vestil SWA-60-AW Owner's manual

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