Facom CL3.CTB120 Owner's manual

1

PINCE A COLLIER ELECTROPORTATIVE EN KIT

POWER CLAMP PLIERS KIT

TRAGBARE, ELEKTRISCHE KABELBINDERZANGE IM SATZ

ALICATE PARA ABRAZADERA ELECTROPORTATIL

KIT PINZA ELETTRICA PORTATILE PER FASCETTE

CONJUNTO DE FERRAMENTA PARA INSTALAÇÃO

DE ABRAÇADEIRAS PORTÁTIL

Notice originale

Original instructions

Originalbedienungsanleitung

Manual original

Istruzioni originali

Manual original

CL3.CTB50

CL3.CTB120

CL3.CTB50

CL3.CTB120

NU-CL3.CTB50 - CL3.CTB120_0216.indd 1 2/9/2016 4:24:49 PM

Page is loading ...

11

This manual contains the instructions of use and important safety information. Before using this

product, always read this manual thoroughly.

1. SAFETY INSTRUCTIONS

WARNING - Read all safety warnings and instructions. Ignoring the warnings and instructions may result in

an electric shock, a ﬁre and/or severe injury.

Keep all warnings and instructions for later reference.

1.1 SAFETY IN THE WORK ZONE

a) Maintain the work zone clean and well lit. Cluttered or dark areas are prone to accidents.

b) Do not operate power tools in explosive atmospheres, for example in the presence of ﬂammable

liquids, gas or dust. Power tools generate sparks likely to ignite dust or fumes.

c) Keep children and persons away when using the tool. Any

distractions can cause you to lose control of the tool.

1.2 SAFETY

a) When using this tool, stay vigilant, focused and use common sense. Do not use the tool when you

are tired or under the inﬂuence of drugs, alcohol or medication.

A moment of inattention when using a tool may cause severe injuries.

b) Wear safety equipment. Always wear eye protection.

Safety equipment such as dust masks, non-slip safety shoes, helmets or hearing protection appropriate to the

conditions shall reduce injuries.

c) Do not rush. Keep an appropriate position and balance at all times.

This allows better tool control in unexpected situations.

d) Clothe appropriately. Do not wear ample clothing or jewellery.

Keep your hair, clothing and gloves away from moving parts. Ample clothing, jewellery or long hair can be

caught in moving parts.

1.3 USING TOOLS RUNNING ON BATTERIES AND PRECAUTIONS OF USE

a) Recharge the unit only with the charger speciﬁed by the manufacturer. A charger not adapted to the

type of battery unit can create a risk of ﬁre when used with another type of battery unit.

b) When a battery unit is not used, keep it away from any other metallic object, for example paper

clips, coins, keys, nails, screws or any other small size objects which may establish a connection from

one terminal to the other. Shorting the terminals of a battery can cause burns or a ﬁre.

c) In bad conditions, ﬂuid can be ejected from the battery; avoid any contact. In case of accidental

contact, clean with water. In case of contact of the ﬂuid with the eyes, also seek medical help. The ﬂuid

ejected from the batteries may cause irritations or burns.

1.4 MAINTENANCE AND SERVICING

a) This tool must be maintained by a skilled repairman using only spare parts which are

identical. This will ensure the tool remains safe.

Warning – when this symbol is displayed, safety measures are indicated to prevent any

danger and damage.

Information – when this symbol is displayed, recommendations of use are given for effective

handling of the tool

KEEP THESE INSTRUCTIONS for review, training and transmission to any new user.

i

EN

IMPORTANT SAFETY INFORMATION ENCLOSED. READ THIS MANUAL BEFORE

OPERATING THE MACHINE. SAVE FOR FUTURE REFERENCE.

WARNING: ALWAYS USE SAFETY GLASSES. EVERYDAY EYEGLASSES ARE NOT SAFETY

GLASSES.

NU-CL3.CTB50 - CL3.CTB120_0216.indd 11 2/9/2016 4:25:15 PM

12

2. OVERALL VIEW

2.1 PRESENTATION

Clamp pliers make up an exclusive power system allowing to repeat clamping without efforts with proper control

of the tightening torque and good repeatability while ensuring perfect cutting.

All clamps are ﬁ tted a clamping head offering a force setting, but also the possibility to turn the head in different

directions.

2.2 DESCRIPTION

1. Clamping head

2. Adjustment thumbscrew

3. Indicator lamp

4. Battery locking clip

5. Trigger

6. Opening for head changing (only for maintenance)

7. Suspension hook fastener.

8. Ring limiting access to the torque locking function

In case of long-term storage, remove the battery from the tool and store it in a low humidity zone

preferably between -20°C and +25°C (max 50°C).

2.3 MODELS

2 versions are available to cover a broad range of ﬂ anges:

For narrow ﬂ anges Pliers for wide ﬂ anges

L = 2.4 to 4.8mm / 0.094” to 0.189” L= 4.8mm à 7.6mm / 0.189” to 0.299”

8 clamping forces 2 clamping forces

(Black color) (Orange color)

Narrow interchangeable head Wide interchangeable head

ref : CL3.CTB50-MK ref : CL3.CTB120-MK

i

NU-CL3.CTB50 - CL3.CTB120_0216.indd 12 2/9/2016 4:25:16 PM

13

3. ACCESSORIES

3.1 BATTERY

The clamp is designed to operate safely only with a FACOM battery pack ref. CL3.CTB-BA and bearing the

following label.

‘Battery’ reference: CL3.CTB-BA

Speciﬁcations

Voltage 11.25VDC

Capacity 2.95Ah / 33.2Wh

Refer to the battery’s user instructions for its precautions of use.

3.2 CHARGER

A standard recharging station, compatible with the battery, is available for sale.

‘Battery charger’ reference: CL3.CTB-CH

Charger speciﬁcations:

Input voltage range 18-24V 4-3A

Output voltage range 0-16.8V 0-4A

Power 60W

Supplied with compatible mains power supply.

Refer to the charger’s user instructions for its precautions of use.

Warning: If the supply cable is damaged, it must be replaced by the manufacturer, their after sales service or

individuals with similar qualiﬁcations to prevent any danger;

‘Mains Lead Europe’ reference: CL3.CTB-PCEU

‘Mains Lead UK’ reference: CL3.CTB-PCUK

‘Mains Lead USA & Canada’ reference: CL3.CTB-PCUS

‘Mains Lead Switzerland’ reference: Upon request

‘Mains Lead Italy’ reference: Upon request

‘Mains Lead Russia’ reference: Upon request

‘Mains Lead Brazil’ reference: Upon request

‘Mains lead Australia’ : Upon request

NU-CL3.CTB50 - CL3.CTB120_0216.indd 13 2/9/2016 4:25:18 PM

14

3.3 SUSPENSION CLIP

To facilitate even more handling of the tool on a ﬁ xed station, a suspension clip is available to allow the user even

easier handling.

‘Suspension hook’ reference: CL3.CTB-SH

3.4 MAINTENANCE KIT

This set is necessary for maintenance on the pliers. There are two versions corresponding to the

different models: CL3.CTB50-MK and CL3.CTB120-MK.

It includes

- 1 head

- 1 removal tool

- 2 spare blades

The blade should be changed every 30k cycles and the head every 100k cycles.

3.5 BELT AND HOLSTER

To allow the user effortless transporting of the clamp and keeping it ready for use, a belt with a holster is available.

‘Right holster’ reference: CL3.CTB-HR

‘Left holster’ reference: CL3.CTB-HL

‘Belt’ reference: CL3.CTB-B

4. FIRST USE

Before ﬁ rst use, charge the battery using the charger supplied. Any other charger is rigorously forbidden both in

functional and safety terms.

Once the battery charged, insert it into the appropriate tool housing in the right insertion direction. The pliers are

ready for use.

5. INSERTING/REMOVING THE BATTERY

The images below describe the steps required to insert the battery in the unit.

1. Swivel the battery locking clip with your thumb to clear the entrance of the battery compartment.

NU-CL3.CTB50 - CL3.CTB120_0216.indd 14 2/9/2016 4:25:19 PM

15

2. Engage the battery in the right insertion direction.

3. Slide the battery until it is fully inserted.

4. Release the clip

Any attempt to remove the battery without pressing the clip causes premature wear of the tab and its

early damage.

Removing the battery is performed by pulling the battery tab once the locking clip released.

6. TIGHTENING A CLAMP

6.1 CHOOSING THE PLIERS

The tool range has two versions:

- The CL3.CTB50 pliers, for ﬂ anges width 2.4 to 4.8mm / 0.094” to 0.189”

- The CL3.CTB120 pliers, for ﬂ anges width 4.8 to 7.6mm / 0.189” to 0.299”.

6.2 FLANGE TENSION ADJUSTMENT

Set the head to the tightening force required using the adjustment thumbscrew.

The table below provides the torque values for information.

Table of correspondence of the positions per pliers:

These torque ranges are indicative. To know precisely the values of torque of each tool, a checking report can be

ordered.

After 100,000 clamping cycles, we then advise to change the head to maintain clamping strength and

cutting quality.

When the clamp’s tightening load is not known, this must be validated by iteration, by means of tests starting with

the weakest position and by increasing gradually.

CL3.CTB50 CL3.CTB120

Adjustment thumbscrew Min-max tension (N) Min-max tension (N)

Position 1 65 – 83 175 – 250

Position 2 81 – 107 214 – 297

Position 3 97 – 131 Not authorized on this model of pliers

Position 4 113 – 151 Not authorized on this model of pliers

Position 5 129 – 179 Not authorized on this model of pliers

Position 6 145 – 203 Not authorized on this model of pliers

Position 7 161 – 226 Not authorized on this model of pliers

Position 8 175 – 250 Not authorized on this model of pliers

i

NU-CL3.CTB50 - CL3.CTB120_0216.indd 15 2/9/2016 4:25:22 PM

16

Proper clamping quality is deﬁ ned when the ﬂ ange ﬁ tted can rotate on itself but cannot translate on the support.

6.3 CLAMPING

Slide the pre-tightened ﬂ ange onto the bundle or any other work support in the tool head while positioning the

rough face of the ﬂ ange on the teeth side preferably. This precaution is not always useful according to the ﬂ anges,

but is recommended for better clamping control.

Slide the tool head by approaching with a 45° angle to optimize insertion of the ﬂ ange.

2. Press the trigger while maintaining the pliers pressed against the ﬂ ange head and proper

alignment until the ﬂ ange is cut.

According to pretightening performed, you may have to release the trigger to reach the tightening torque

set and automatic cutting.

3. After cutting, the ﬂ ange waste is maintained as long as the trigger remains pressed.

4. Release the trigger to release the ﬂ ange waste and return the head to the rest position.

The ﬂ ange waste can be recovered without releasing the trigger.

5. Repeat the operation to perform a new clamp tightening.

Always keep your hands or persons away from the head when pressing the trigger to avoid any danger

when pulling and cutting clamps.

Beware the risk of pinching, always keep your hand away from the head when pressing the

trigger.

6.4 LOCKING THE TIGHTENING TORQUE SETTING

If required by the user, always lock the tightening torque setting to avoid using the clamp in a non desired position.

A lock screw is available on the tool head to perform this function. Use a 1.5 mm BTR key by FACOM reference

83SH.1.5 supplied in the box.

X

o

X

i

BTR screw

locking the

setting

NU-CL3.CTB50 - CL3.CTB120_0216.indd 16 2/9/2016 4:25:29 PM

17

To access it, ﬁ rst remove the tool’s protection ring, as shown in the photo above.

To remove the bush:

1. Press the locking pin using a screwdriver while pulling the ring with your thumb.

Use preferably a Torx screwdriver or any other round bit.

2. Repeat the same operation on the locking pin on the other side. The ring must be completely released

and can be removed.

7. ENERGY LEVEL AND DISPLAY

7.1 CHARGE MANAGEMENT

To save on the energy consumed on the battery, when left idle for more than 5 minutes, the tool switches to the

standby mode. The indication lamp switches off.

The tool is reactivated when the trigger is pressed again.

If left unused for a long period, we recommend to remove the battery to avoid damaging it.

When the tool is used, the indicator on the top of the tool indicates the battery’s charge level.

The indicator status table is shown below:

7.2 CHANGING THE BATTERY

Refer to paragraph 4: Battery insertion/removal

1. Release the battery clip.

2. Remove the battery using the tab.

3. Insert a charged battery in the compartment instead of the discharged one.

4. The tab must be oriented towards the top of the clamp.

5. Release the clip.

8. TROUBLESHOOTING AND MAINTENANCE

8.1 TYPES OF FAULT

The indicator lamp also indicates the tool’s potential malfunctions and safety modes.

Color Mode Description

Steady green Operational The clamp is in the operating state with a sufﬁ cient battery level.

Steady orange Warning The battery has dropped to 30% capacity. Its charging or its

replacement will be required very soon.

Steady red Discharged The battery is in the critical zone (<10%) and requires to be charged

immediately. The clamp is no longer able to clamp the ﬂ anges.

A new battery must be installed.

Pin of

locking

NU-CL3.CTB50 - CL3.CTB120_0216.indd 17 2/9/2016 4:25:29 PM

18

Color Mode Description

Flashing

orange

Temporary fault Overheating detected on the pliers. Operation is blocked until the

tool is cooled sufﬁciently. The system’s operation is restored once

the conditions leading to safety mode have disappeared.

Red Flashing Prolonged fault A problem preventing clamp operation was detected on the pliers.

Send the pliers to the maintenance manager.

Green

Flashing

Used battery When connecting the battery, the indicator ﬂashes green during

5 seconds to indicate that the battery is low (>500 charging/

discharging cycles). It remains usable but with lower performance.

8.2 MAINTENANCE LEVEL

Level 1 Maintenance

When the blade or head are worn, level 1 preventive maintenance can be performed by personnel authorized to

perform maintenance and having read the maintenance manual.

It includes:

- Changing the clamping head

- Regular changing of the blade (guaranteeing perfect cutting – about every 30,000 cuts).

Level 2 Maintenance

Level 2 maintenance comprises all other operations on this product. It is ensured exclusively by FACOM. The user

is not authorized to open the tool , whatever the intervention involved.

Only FACOM approved personnel can intervene to ensure upgrading or repairs.

8.3 AFTER SALES SERVICE

For any question or intervention on the tool, call your FACOM dealer.

8.4 SPARE PARTS

The following spare parts are available:

- Parts available for CL3.CTB50:

 Maintenance kit: CL3.CTB50-MK

 Spare blades: CL3.CTB50-SB

- Parts available for CL3.CTB120:

 Maintenance kit: CL3.CTB120-MK

 Spare blades: CL3.CTB120-SB

- Battery reference: CL3.CTB-BA

- Charger reference: CL3.CTB-CH

- Suspension hook reference: CL3.CTB-SH

- Nomad kit/Holster kit:

 Belt reference: CL3.CTB-B

 Right holster reference: CL3.CTB-HR

Or Left holster reference: CL3.CTB-HL

9. SPECIFICATIONS

Model Operation ambient

temperature

Temperature

Storage

Clamping

force

Clamping speed Weight

CL3.CTB50 5°C – 45°C 0°C – 45°C <= 300 N 6 cycles/minutes 880g

CL3.CTB120 5°C – 45°C 0°C – 45°C <= 300 N 6 cycles/minutes 900g

NU-CL3.CTB50 - CL3.CTB120_0216.indd 18 2/9/2016 4:25:29 PM

19

DISPOSAL OF THIS ARTICLE

Dear Customer, If you at some point intend to dispose of this article, then please keep in mind

that many of its components consist of valuable materials, which can be recycled.

Please do not discharge it in the garbage bin, but check with your local council for recycling

facilities in your area.

Note: The tool is dimensioned to be able to tighten 6 ﬂanges per minute. More intensive use can cause the device

to overheat and trigger an overheating safety as well as accelerated ageing of the device.

Dimensions

The dimensions are common to the two versions of the tool.

10. GUARANTEE

FACOM power tools are guaranteed 24 months from the date of purchase, against any fault or manufacturing

defect.

FACOM accessories, charger and batteries beneﬁt from the legal guarantee.

This guarantee does not apply to the following cases: normal wear, non compliance with instructions of use and

safety guidelines, non-conventional or abuse of the tool, tool overload, lack of servicing or maintenance, intrusion

by foreign materials, disassembly or modiﬁcation of the tool, traces of shocks (dents, cracks or casing brea-

kage...), use with an accessory of bad quality or not

compatible.

To claim the guarantee, please present the tool with its serial number as well as the original invoice, legible and

non stricken, mentioning the product’s designation and its date of purchase.

Detailed terms of application of the guarantee: please call your dealer.

11. SCRAPPING AND ENVIRONMENTAL CONCERNS

Model Noise level Vibrations level

m/s

2

Pressure dB(A) Power dB(A) Pressure dB(C)

k* k* k* k**

CL3.CTB50 54 3 65 3 80 3 0,06 1,5

CL3.CTB120 54 3 65 3 80 3 0,06 1,5

NU-CL3.CTB50 - CL3.CTB120_0216.indd 19 2/9/2016 4:25:29 PM

Page is loading ...

NU-CL3.CTB50-CL3.CTB120 _0216

BELGIQUE

LUXEMBOURG

Stanley Black&Decker Belgium BVBA

(FACOM)

Egide Walschaertstraat 16

2800 Mechelen

Belgium

T +32 (0)15 47 39 30

[email protected]

NETHERLANDS

Stanley Black&Decker Netherlands

(FACOM)

POSTBUS 83

6120 AB BORN

NEDERLAND

Tél: 0800 236 236 2

Fax: 0800 237 60 20

Facom.Netherlands

@sbdinc.com

DANMARK

FINLAND

ISLAND

NORGE

SVERIGE

FACOM Nordic

Flöjelbergsgatan 1c

SE-431 35 Mölndal, Sweden

Box 94, SE-431 22 Mölndal, Sweden

Tel. +45 7020 1510

Tel. +46 (0)31 68 60 60

Tel.. +47 22 90 99 10

Tel. +358 (0)10 400 4333

Facom-Nordic

@sbdinc.com

ASIA

The Stanleyworks( Shanghai) Co.,

Ltd 8/F,Lujiazui Fund Tower No.101,

Zhulin Road PuDong District

Shanghai, 20122,China

Tel: 8621-6162 1858

Fax: 8621-5080 5101

DEUTSCHLAND

STANLEY BLACK & DECKER Deutschland

GmbH

Black & Decker Str. 40

65510 Idstein

Tel.: +49 (0) 6126 21 2922

Fax +49 (0) 6126 21 21114

verkaufde.facom

@sbdinc.com

www.facom.com

SUISSE

Stanley Works Europe Gmbh

Ringstrasse 14

CH - 8600 DÜBENDORF

Tel: 00 41 44 755 60 70

Fax: 00 41 44 755 70 67

ESPAÑA

STANLEY BLACK & DECKER IBÉRICA

S.L.U

Parque de Negocios “Mas Blau” - Edicio

Muntadas - C/Berguedá 1, Of. A6 - 08820

- El Prat de Llobregat - Barcelona -

M +34 93 479 74 00

F +34 93 479 74 47

[email protected]

ÖSTERREICH

STANLEY BLACK & DECKER Austria

GmbH

Oberlaaerstrasse 248

A-1230 Wien

Tel.: +43 (0) 1 66116-0

Fax.: +43 (0) 1 66116-613

verkaufat.sbd

@sbdinc.com

www.facom.at

PORTUGAL

BLACK & DECKER Limited SARL –

Sucursal em Portugal

Quinta da Fonte - Edifício Q55 D. Diniz,

Rua dos Malhões, 2 e 2A - Piso 2 Esquer-

do 2770 - 071 Paço de Arcos - Portugal

Tel.: +351 214 667 500

Fax: +351 214 667 580

[email protected]

UNITED

KINGDOM EIRE

Stanley Black & Decker UK Limited

3 Europa Court

Shefeld Business Park

Shefeld, S9 1XE

Tél. +44 1142 917266

Fax +44 1142 917131

www.facom.com

ITALIA

SWK UTENSILERIE S.R.L.

Sede Operativa : Via Volta 3

21020 MONVALLE (VA) - ITALIA

Tel: 0332 790326

Fax: 0332 790307

Česká Rep.

Slovakia

Stanley Black & Decker

Czech Republic s.r.o.

Türkova 5b

149 00 Praha 4 - Chodov

Tel.: +420 261 009 780

Fax. +420 261 009 784

LATIN

AMERICA

FACOM S.L.A.

9786 Premier Parkway

Miramar, Florida 33025 USA

Tel: +1 954 624 1110

Fax: +1 954 624 1152

POLSKA

Stanley Black & Decker Polska Sp. z o.o

ul. Postepu 21D, 02-676 Warszawa

Tel: +48 22 46 42 700

Fax: +48 22 46 42 701

France et internationale

FACOM S.A.S

6/8 rue Gustave Eiffel - BP 99

91423 MORANGIS CEDEX - France

Tel: 01 64 54 45 45

Fax: 01 69 09 60 93

www.facom.com

En France, pour tous renseignements techniques sur l’outillage à main, téléphonez au : 01 64 54 45 14

NU-CL3.CTB50 - CL3.CTB120_0216.indd 56 2/9/2016 4:26:37 PM

Facom CL3.CTB120 Owner's manual

This manual is also suitable for

Facom CL3.CTB120 Owner's manual

in other languages

Related papers

Other documents