Leica Microsystems EM RES102 Application Note

Type
Application Note

Leica Microsystems EM RES102 is a cross-section polisher for preparing various materials such as metals, ceramics, and semiconductors for transmission electron microscopy (TEM) analysis. Its unique features and capabilities include:

  • Precise cross-sectioning: The EM RES102 utilizes a high-precision diamond knife to create thin sections with minimal damage to the sample. This allows for the detailed examination of material structures and interfaces.

  • Broad material compatibility: The EM RES102 can prepare cross-sections from a wide range of materials, including hard and brittle materials such as ceramics and metals, as well as soft and deformable materials such as polymers and biological tissues.

Leica Microsystems EM RES102 is a cross-section polisher for preparing various materials such as metals, ceramics, and semiconductors for transmission electron microscopy (TEM) analysis. Its unique features and capabilities include:

  • Precise cross-sectioning: The EM RES102 utilizes a high-precision diamond knife to create thin sections with minimal damage to the sample. This allows for the detailed examination of material structures and interfaces.

  • Broad material compatibility: The EM RES102 can prepare cross-sections from a wide range of materials, including hard and brittle materials such as ceramics and metals, as well as soft and deformable materials such as polymers and biological tissues.

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Application Note
Multi-layer systems with widely different sputter rates
Sample Preparation for TEM
related instrument Leica EM RES102
Multi-layer systems with widely different
sputter rates
PROBLEM
The multi-layer system to be prepared in cross-section consists of a Si substrate, a TiN layer with a thickness of
a few nm and a 500 nm W layer. All these components have extreme differences in their hardness, their atomic
weight and in their sputter rates. A preparation of this kind of samples with sample rotation would lead to a wall
overlying the area of the layers. The reason for that is the different milling rate of the materials. In order to
achieve an even thinning of all components, a flat milling angle (≤6°) is necessary. In addition, ion milling parallel
to the adhesive joint of the cross-sectional sample must be avoided.
In the case of the Leica EM RES102, an oscillating movement can be used in addition to the sample rotation. In
doing this, both the zero-point and the angle of the oscillation can be adjusted. The zero point should be set up
so that the incidence of the ion beam is vertical with respect to the adhesive joint. If the sample is oscillating
and the milling angle is flat, the layers with lower milling rate protect the layers with higher milling rate. That
results in a uniform milling of the entire sample.
PREPARATION CONDITIONS
Mechanical pre-preparation
Double sided polishing with diamond foils: 15 µm, 9 µm, 6 µm, 3 µm, 1 µm and 0.5 until the final sample thick-
ness of 60 µm.
Ion milling
Sample holder: Quick-clamp-holder
Acceleration voltage: 7 kV
Milling angle:
Sample movement: Oscillation (± 45°)
Final step
Sample holder: Quick-clamp-holder
Acceleration voltage: 2 kV
Milling angle: ±4° (alternating with one ion gun)
Sample movement: Oscillation (± 45°)
RESULTS
The multi-layer system, the preparation of which needs to be carefully, could be evenly thinned despite the wide
difference in the sputter rates. All components are uniform electron transparent over a length of several 100 μm.
An examination of the layer s and their interfaces in high resolution is possible.
2
TEM cross-sectional images of a multi-layer system consisting of Si substrate /TiN/ W
3
LNT Application Note - MULTI-LAYER SYSTEMS WITH WIDELY DIFFERENT SPUT TER RATES
The statement by Ernst Leitz in 1907, With the User, For the User,
describes the fruitful collaboration with end users and driving force of
innovation at Leica Microsystems. We have developed five brand
values to live up to this tradition: Pioneering, High-end Quality, Team
Spirit, Dedication to Science, and Continuous Improvement. For us,
living up to these values means: Living up to Life.
LIFE SCIENCE DIVISION - NANO TECHNOLOGY LNT
The Leica Microsystems Nano Technology Division’s focus is to
provide the most compehensive product portfolio for the preparation
of biological, medical and industrial samples for investigation in the
Electron and Light Microscope. Excellent Sample Preparation is a
prerequisite for perfect microscopy. Your image starts here!
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Leica EM RES102 Application Note Multi-layer systems with widely different sputter
rates ∙ 09/2014 ∙ Copyright © by Leica Mikrosysteme GmbH, Vienna, Austria, 2014. Sub-
ject to modifications. LEICA and the Leica Logo are registered trademarks of Leica Micro-
RELATED PRODUCTS
Leica EM RES102
www.leica-microsystems.com
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Leica Microsystems EM RES102 Application Note

Type
Application Note

Leica Microsystems EM RES102 is a cross-section polisher for preparing various materials such as metals, ceramics, and semiconductors for transmission electron microscopy (TEM) analysis. Its unique features and capabilities include:

  • Precise cross-sectioning: The EM RES102 utilizes a high-precision diamond knife to create thin sections with minimal damage to the sample. This allows for the detailed examination of material structures and interfaces.

  • Broad material compatibility: The EM RES102 can prepare cross-sections from a wide range of materials, including hard and brittle materials such as ceramics and metals, as well as soft and deformable materials such as polymers and biological tissues.

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