Toro Electric Bed Lift Kit, Gas-Powered Mid-Duty Workman and Twister Utility Vehicle Installation guide

Brand: Toro

Model: Electric Bed Lift Kit, Gas-Powered Mid-Duty Workman and Twister Utility Vehicle

Type: Installation guide

Toro Electric Bed Lift Kit, Gas-Powered Mid-Duty Workman and Twister Utility Vehicle effortlessly elevates the cargo bed using an actuator powered by vehicle's electrical system. It seamlessly integrates with the vehicle's existing controls, allowing convenient operation via a dedicated switch on the dashboard. This kit is designed to enhance the functionality of your vehicle, making it easier to load and unload heavy materials, access hard-to-reach areas, and perform maintenance tasks.

Form No. 3356-266 Rev A

Electric Bed Lift Kit

For For Gas-Powered Mid-Duty Workman and Twister

Utility Vehicles

Model No. 07262 —Serial No. 270000001 and Up

Installation Instructions

Installation

Loose Parts

Use the chart below to verify that all parts have been shipped.

Step

Description

Qty.

Use

No parts required

–

Prepare the Machine

Lift bracket, upper

Flange head screw (5/16 x 3/4 inch)

Lift cylinder support

Lift actuator

U-bolts

Flange nut (3/8 inch)

Carriage bolts (3/8 x 3/4 inch)

Clevis pin, short

Cotter pin

Install the bed lift

Switch

Thermal fuse, 15 amp

Clevis pin, long

Cotter pin

Install the switch

8111 Lyndale Avenue South

Bloomington, MN 55420

Printed in the USA.

Step

Preparing the Machine

No Parts Required

Procedure

1. P osition the mac hine on a lev el surface . Set

the parking brak e , tur n the ignition off , and

remo v e the k ey .

If y ou lea v e the k ey in the ignition

s witch, someone could accidentl y star t

the engine and seriousl y injur e y ou or

other bystander s.

R emo v e the k ey fr om the ignition s witch

bef or e y ou do an y maintenance.

2. Raise the bed. R otate the latc h rod upw ard and

raise the bo x with the other hand.

3. Raise the bo x to its full height; then lo w er it

slightly to eng ag e the prop rod ( Figure 1 ).

A raised bo x could f all and injur e per sons

that ar e w or king beneath it.

• Al w ays use the pr op r od to hold the

bo x up bef or e w or king under the bo x.

• R emo v e an y load material fr om the

bo x bef or e raising it.

Figure 1

1. Prop rod

4. Disconnect the batter y cables from the batter y .

5. R emo v e the brac k et securing the batter y to the

batter y base . Lift the batter y out of the batter y

base .

F or mac hines with Serial n umbers 259999999 and

lo w er :

R emo v e the 2 ﬂang e head screws securing eac h

side of the latc h rod brac k et to the front of the

rear frame ( Figure 2 ).

Figure 2

1. Latch rod bracket 3. Latch rod

2. Latch hook

4. Spring

F or mac hines with Serial n umbers 260000001 and

up:

R emo v e the 2 ﬂang e head screws securing eac h

side of the latc h rod brac k et to the underside and

front face of the bo x (). R etain all par ts for future

use .

Figure 3

1. Latch rod bracket 3. Flange head screw, inside

front face of box

2. Latch rod 4. Flange head screw,

underside of box

Step

Installing the Bed Lift

Parts needed for this step:

Lift bracket, upper

Flange head screw (5/16 x 3/4 inch)

Lift cylinder support

Lift actuator

U-bolts

Flange nut (3/8 inch)

Carriage bolts (3/8 x 3/4 inch)

Clevis pin, short

Cotter pin

Procedure

1. R emo v e the screws from the braces on the

underside of the bo x in the positions sho wn

in ( Figure 4 ).

2. Mount the upper lift brac k et to the underside

of the bo x with 6 ﬂang e head screws (5/16

x 3/4 inc h) from loose par ts and remo v ed

previously . P osition the brac k et as sho wn in

Figure 4 .

Figure 4

1. Bed 3. Flange head screw, 5/16 x

3/4 inch

2. Upper lift bracket

3. Loosely mount the lift cylinder suppor t to

the right end of the rear axle with 2 U-bolts

and 4 ﬂang e n uts (3/4 inc h) while aligning the

mounting holes with the holes in the batter y

tra y ( Figure 5 ).

Figure 5

1. Lift cylinder support 4. U-bolt

2. Right end of the axle 5. Carriage bolt, 3/8 x 3/4

inch

3. Rear frame battery tray 6. Flange nut, 3/4 inch

4. Secure the lift cylinder suppor t to the rear

frame with 2 car riag e bolts (3/8 x 3/4 inc h)

and 2 ﬂang e n uts (3/8 inc h). Tighten the 4

ﬂang e n uts on the U-bolts equally to mak e sure

the brac k et is aligned to the axle . Tighten the

tw o n uts securing the rear of the brac k et to the

rear frame ( Figure 5 ).

5. Mount the bottom end of the lift actuator to

the lift cylinder suppor t with a clevis pin and

cotter pin. P osition the components as sho wn

in Figure 6 .

Figure 6

1. Actuator

3. Clevis pin

2. Lift cylinder support

4. Cotter pin

Step

Installing the Switch

Parts needed for this step:

Switch

Thermal fuse, 15 amp

Clevis pin, long

Cotter pin

Procedure

1. R emo v e the plug from the hole in the right

side of the dash ( Figure 7 ).

Note: If the hole in the dash is in use ,

measure o v er 1/2 inc h (13 mm) and cut

another 0.835 inc h x 1.46 inc h (21 mm x 35

mm) rectangular hole in the dash. Mak e sure

not to damag e any existing components behind

the dash when cutting the hole .

Figure 7

1. Plugged hole

3. Cut new hole (if required).

2. Switch

2. Plug the switc h into the har ness connector in

the dash. Inser t the switc h into the hole in the

dash ( Figure 7 ).

3. R emo v e the co v er to expose the fuse bloc k.

Install a new ther mal fuse (15 amp) into the

open slot in the fuse bloc k. Install the co v er .

4. Plug the actuator har ness into the v ehicle

har ness connector , located near the fuse bloc k.

5. Install the batter y and connect the cables .

6. Press the switc h upw ard to extend the actuator

rod until it is aligned with the mounting holes

in the upper lift brac k et. Secure the rod to the

brac k et with the clevis pin and cotter pin.

7. R emo v e the screws and clip securing the prop

rod to the frame rail ( Figure 8 ).

Figure 8

1. Prop rod 3. Prop rod bracket

2. Prop rod clip

8. R emo v e the screws securing the prop rod

brac k et to the underside of the bo x. R emo v e

the retainer securing the rod to the brac k et and

remo v e the rod ( Figure 8 ). R etain the prop rod

components for future use .

Note: If the electric bo x lift is ev er remo v ed,

install the prop rod, prop rod clip , and prop

rod brac k et.

Operation

Important: W hen a ratcheting noise is

heard, the bo x lift is completel y extended

or r etracted. Do not contin ue pr essing the

s witch.

Raising the Bed

Dri ving the v ehicle with the cargo bo x raised

may cause the v ehicle to tip or r oll easier .

T he bo x str uctur e may become dama ged if

the bo x is raised f or an extended period of

time while operating the v ehicle.

• Onl y operate the v ehicle when the cargo

bo x is do wn.

• After a load has been dumped, lo w er the

cargo bo x.

1. T ur n the ignition k ey to the On position.

2. Push the top of the switc h to raise the bo x.

Lowering the Bed

T he w eight of the bo x may be hea vy . Hands

or other body par ts could be cr ushed.

K eep hands and other body par ts clear when

lo w ering the bo x.

1. Push the bottom of the switc h to lo w er the

bo x.

Note: T he bed will defor m slightly before

the actuator clutc h begins to eng ag e .

Important: W hen a ratcheting noise is

heard, the bo x lift is completel y extended

or r etracted. Do not contin ue pr essing the

s witch.

2. T ur n the ignition k ey to the Off position and

remo v e the k ey .

Toro Electric Bed Lift Kit, Gas-Powered Mid-Duty Workman and Twister Utility Vehicle Installation guide

Brand: Toro

Model: Electric Bed Lift Kit, Gas-Powered Mid-Duty Workman and Twister Utility Vehicle

Type: Installation guide

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Toro Electric Bed Lift Kit, Gas-Powered Mid-Duty Workman and Twister Utility Vehicle Installation guide

Toro Electric Bed Lift Kit, Gas-Powered Mid-Duty Workman and Twister Utility Vehicle Installation guide

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