Toro GrandStand Mower, With 40in TURBO FORCE Cutting Unit User manual

Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3425-662RevA
GrandStand
®
Mower
With36inor40inTURBOFORCE
®
Cutting
Unit
ModelNo.74534—SerialNo.404315000andUp
ModelNo.74536—SerialNo.404315000andUp
ModelNo.79534—SerialNo.404315000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3425-662*A
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,stand-onlawnmowerisintended
tobeusedbyprofessional,hiredoperators.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawnsonresidentialorcommercialproperties.Itisnot
designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g265260
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
ProductOverview.....................................................8
Controls.............................................................8
Specications....................................................9
Attachments/Accessories...................................9
BeforeOperation.................................................10
BeforeOperationSafety...................................10
AddingFuel......................................................10
PerformingDailyMaintenance...........................11
BreakinginaNewMachine...............................11
UsingtheSafety-InterlockSystem.....................11
DuringOperation.................................................12
DuringOperationSafety...................................12
OperatingtheParkingBrake.............................13
OperatingthePTO............................................14
OperatingtheThrottle.......................................14
OperatingtheChoke........................................14
OperatingtheIgnitionSwitch............................15
StartingtheEngine...........................................15
ShuttingOfftheEngine.....................................16
OperatingthePlatform......................................16
DrivingForwardorBackward............................17
SideDischargingorMulchingthe
Grass............................................................18
AdjustingtheHeightofCut...............................18
AdjustingtheFlowBafe..................................19
PositioningtheFlowBafe................................19
UsingWeights..................................................20
AfterOperation....................................................20
AfterOperationSafety......................................20
UsingtheFuel-ShutoffValve.............................20
PushingtheMachinebyHand..........................21
TransportingtheMachine.................................22
Maintenance...........................................................24
MaintenanceSafety..........................................24
RecommendedMaintenanceSchedule(s)...........24
Pre-MaintenanceProcedures..............................25
RaisingtheMowerforAccess...........................25
ReleasingtheCushionforRearAccess............27
Lubrication..........................................................27
GreasingtheMachine.......................................27
GreasingtheFrontCasterPivots......................28
GreasingtheCaster-WheelHubs.....................28
EngineMaintenance...........................................29
EngineSafety...................................................29
ServicingtheAirCleaner..................................29
ServicingtheEngineOil....................................30
ServicingtheSparkPlug...................................32
CheckingtheSparkArrester.............................33
FuelSystemMaintenance...................................33
DrainingtheFuelT ank......................................33
ReplacingtheFuelFilter...................................34
ElectricalSystemMaintenance...........................35
ElectricalSystemSafety...................................35
ServicingtheBattery.........................................35
ServicingtheFuses..........................................37
DriveSystemMaintenance..................................37
AdjustingtheTracking.....................................37
AdjustingtheProximitySwitch..........................38
CheckingtheTirePressure...............................39
AdjustingtheCaster-PivotBearing...................39
AdjustingtheElectricClutch.............................39
CheckingtheWheel-LugNuts..........................40
CoolingSystemMaintenance..............................40
CleaningtheAir-IntakeScreen.........................40
CleaningtheCoolingSystem............................40
BrakeMaintenance.............................................41
TestingtheParkingBrake.................................41
CheckingtheBrakeClearance.........................41
AdjustingtheBrakes.........................................42
BeltMaintenance................................................43
CheckingtheBelts............................................43
ReplacingtheMower-DeckBelt........................43
ReplacingthePump-DriveBelt.........................44
ControlsSystemMaintenance.............................45
AdjustingtheRightMotion-Control
Lever.............................................................45
AdjustingtheNeutralPositionforthe
Motion-ControlLevers...................................45
HydraulicSystemMaintenance...........................47
HydraulicSystemSafety...................................47
HydraulicSystemSpecications.......................47
CheckingtheHydraulicFluid............................47
ReplacingtheHydraulicFluid...........................47
ReplacingtheHydraulicFilter...........................48
BleedingtheHydraulicSystem.........................49
CheckingtheHydraulicHoses..........................49
MowerDeckMaintenance....................................50
ServicingtheCuttingBlades.............................50
LevelingtheMowerDeck..................................52
ReplacingtheGrassDeector..........................55
Cleaning..............................................................56
CleaningundertheMowerDeck.......................56
DisposingofWaste...........................................56
Storage...................................................................57
StorageSafety..................................................57
CleaningandStorage.......................................57
Troubleshooting......................................................58
Schematics.............................................................60
3
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Readandunderstandthecontentsofthis
OperatorsManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepclearofthedischargeopening.
Keepbystandersandchildrenoutoftheoperating
area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.
Stopthemachine,shutofftheengine,andremove
theignitionkeybeforeservicing,fueling,or
uncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway.
2.Nore,openames,or
smoking
7.Weareye
protection—explosive
gasescancauseblindness
andotherinjuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
severeburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
4
decal110-2067
110-2067
decal115-4186
115-4186
1.Interval
2.PTO
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
decal115-4212
115-4212
1.Hydraulicuidlevel
3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
decal116-8772
116-8772
1.Accessory,15A
3.Charge,25A
2.PTO,10A
4.Main,30A
decal116-8775
116-8775
1.ReadtheOperator’s
Manual.
2.Warning—lltothebottom
ofthellerneck;donot
overllthetank.
decal119-0186
119-0186
Modelswith91cmDecksOnly
1.Beltrouting
5
decal119-0187
119-0187
Modelswitha102cmor40-InchDeck
1.Beltrouting
decal119-0217
119-0217
1.Warning—stoptheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.
decal119-1854
119-1854
1.Adjustmentknobfortractiondrivespeed.
decal119-2317
119-2317
1.Heightofcut
decal121-6049
121–6049
1.Thrownobject
hazard—keepbystanders
away.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
2.Thrownobjecthazard,
mower—donotoperate
themowerwithguardsor
shieldsremoved.
decal139-1531
139-1531
1.RefertotheOperator’sManualforserviceinformation.
6
decal117-0454
117-0454
1.Tractioncontrol
3.Slow
5.Reverse
7.Operatorpresenceswitch
2.Fast4.Neutral
6.PTO—disengage
decal125-4679
125–4679
1.Parkingbrake—disengaged5.Enginespeed
2.Parkingbrake—engaged
6.Slow
3.PTO—engaged7.Continuousvariablesetting
4.PTO—disengaged
8.Fast
decal139-2878
139-2878
1.Warning—readtheOperator’sManual.
6.Thrownobjecthazard—keepbystandersaway.
2.Warning—donotoperatethismachineunlessyouaretrained.
7.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeybeforeleavingthemachineorperforming
maintenance.
3.Warning—wearhearingprotection.8.Tippinghazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine;
backuptheramp(inreverse)anddriveforwardofftheramp.
4.Thrownobjecthazard—lowerthedeectorbeforeusingthe
machine.
9.Tippinghazard—donotoperatethemachineneardrop-offsor
water;stayasafedistancefromdrop-offs.
5.Cutting/dismembermenthazardofhandorfoot—stayaway
frommovingparts;keepallguardsandshieldsinplace.
7
ProductOverview
g020528
Figure3
1.Side-dischargechute7.Operatorcushion
2.Battery
8.Platform(downposition)
3.Engine9.Hydraulictank
4.Fueltank10.Mowerdeck
5.Controlpanel
11.Frontcasterwheel
6.Motion-controllevers
Controls
Becomefamiliarwithallthecontrols(Figure4)before
youstarttheengineandoperatethemachine.
ControlPanel
g020529
Figure4
1.Fuelcap7.Hourmeter
2.Height-of-cutlever8.Chokecontrol
3.Power-Takeoffswitch
(PTO)
9.Keyswitch
4.Rightmotion-controllever10.Fuelgauge
5.Leftmotion-controllever
11.Throttlecontrol
6.Parking-brakelever
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure5).
g009467
Figure5
1.Safety-interlocksymbols
3.Hourmeter
2.Batterylight
8
FuelGauge
Thefuelgaugeislocatedonthetop,middleofthe
tank(Figure4).
Safety-InterlockIndicators
Symbolsonthehourmeterindicatewithablack
trianglethattheinterlockcomponentisinthecorrect
position(Figure5).
Battery-IndicatorLight
IfyouturnthekeytotheONpositionforafew
seconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhenyouturnthekeytothe
ONpositionandwhenthechargeisbelowthecorrect
operatinglevel(Figure5).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure4).
ChokeControl
Usethechokecontroltostartacoldengine.Pullthe
chokecontroluptoengageit.Pushdownonthe
chokecontroltodisengageit.
Power-TakeoffSwitch(PTO)
Usethepower-takeoffswitch(PTO)toengageand
disengagethemowerblades(Figure4);referto
OperatingthePTO(page14).
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
OperatingtheIgnitionSwitch(page15).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure4).
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor
storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page20).
Fuel-ShutoffValve
Closethefuel-shutoffvalve(locatedbehindthe
operatorcushionontherighthandsideoffueltank)
whentransportingorstoringthemower.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
36inMowerDeck40inMowerDeck
Cuttingwidth91cm(36inches)102cm(40inches)
Widthwith
deectordown
131cm(52inches)142cm(56inches)
Lengthwith
platformdown
188cm(74inches)178cm(70inches)
Lengthwith
platformup
155cm(61inches)145cm(57inches)
Height
122cm(48inches)122cm(48inches)
Weight
343kg(756lb)351kg(773lb)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
9
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopletooperate
themachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefor
trainingalloperatorsandmechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
10
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachinetokeep
thefuelfreshlongerwhenusedasdirectedbythe
fuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
1.Parkthemachineonalevelsurface,disengage
thePTO,movethemotion-controlleverstothe
NEUTRAL-LOCKposition,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Cleanaroundthefuel-tankcapandremovethe
cap.
4.Fillthefueltanktothebottomofthellerneck.
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthegasoline
toexpand.
5.Installthefuel-tankcapsecurely.Wipeupany
spilledfuel.
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page24).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheSafety-Interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnected
ordamaged,themachinecouldoperate
unexpectedly,causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdaily,andreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtoprevent
PTOfromengagingunlessyoudo1ofthefollowing:
Moveeithermotion-controllevertothecenter,
unlockedposition.
PullthePTOswitchtotheONposition.
Thesafety-interlocksystemisdesignedtostop
theblades/attachmentifyoumoveorrelease
bothmotion-controlleversintotheNEUTRAL-LOCK
position.
Thehourmeterhassymbolstonotifytheuser
wheneachinterlockcomponentisinthecorrect
position.Whenthecomponentisinthecorrect
position,atrianglelightsupinthecorresponding
square(Figure6).
g031282
Figure6
1.Thetriangleslightupwhentheinterlockcomponentsare
inthecorrectposition.
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.
11
Note:Ifthesafetysystemdoesnotoperateas
describedbelow,haveanAuthorizedServiceDealer
repairthesafetysystemimmediately.
1.Starttheengine;refertoStartingtheEngine
(page15).
2.Movethemotion-controlleverstothecenter,
unlockedposition.
Note:Theblades/attachmentshouldstopand
theengineshouldstoprunning.
3.Starttheengineanddisengagetheparking
brake.
4.Moveeithermotion-controllevertothecenter,
unlockedposition.
5.Continueholdingthemotion-controlleverinthe
center,unlockedposition,pulluponthePTO
switch,andreleasetheswitch.
Note:Theclutchandblades/attachmentshould
engage.
6.Moveorreleasethemotion-controlleversinto
theNEUTRAL-LOCKposition.
Note:Theblades/attachmentshouldstopand
theengineshouldcontinuetorun.
7.PushthePTOswitchdownandmoveeither
motion-controllevertothecenter,unlocked
position.
8.Continueholdingthemotion-controlleverinthe
center,unlockedposition,pulluponthePTO
switch,andreleasetheswitch.
Note:Theclutchandblades/attachmentshould
engage.
9.PushthePTOswitchdowntotheOFFposition.
Note:Theblades/attachmentshouldstop.
10.Withtheenginerunning,pullupthePTO
switchandreleaseitwithoutholdingeither
motion-controllevertothecenter,unlocked
position.
Note:Theblades/attachmentshouldnot
engage.
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine
duringoperation.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Avoidmowingin
wetconditions.
Beforeyoustarttheengine,ensurethatalldrives
areinneutral,theparkingbrakeisengaged,and
youareintheoperatingposition.
Ensurethatyouhavegoodfootingwhileusingthis
machine,especiallywhenbackingup.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall
times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
Stopthebladeswheneveryouarenotmowing.
Stopthemachine,removetheignitionkey,and
waitforallmovingpartstostopbeforeinspecting
themowerdeckorattachmentafterstrikingan
objectorifthereisanabnormalvibrationinthe
machine.Makeallnecessaryrepairsbefore
resumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
Disengagethecuttingunitandshutofftheengine
beforeadjustingtheheightofcut(unlessyoucan
adjustitfromtheoperatingposition).
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do
thefollowing:
Parkthemachineonalevelsurface.
12
Disengagethepowertake-off.
Engagetheparkingbrake.
Shutofftheengineandremovetheignitionkey.
Waitforallmovingpartstostop.
Shutoffthemachineanddisengagethedriveto
thecuttingunitinthefollowingsituations:
Beforefueling
Beforeclearingblockages
Beforechecking,cleaning,ormaintainingthe
cuttingunit
Afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthecuttingunitfor
damageandmakerepairsbeforestartingand
operatingthemachine
Beforeleavingtheoperatingposition
Donotusethemachineasatowingvehicle.
Useonlyaccessoriesandattachmentsapproved
byTheToro®Company.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Youareresponsibleforsafeslope
operation.Operatingthemachineonanyslope
requiresextracaution.Beforeusingthemachine
onaslope,dothefollowing:
Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine
operation.Usecommonsenseandgood
judgmentwhenperformingthisevaluation.
Changesintheterrain,suchasmoisture,can
quicklyaffecttheoperationofthemachineon
aslope.
Operateacrossslopes,neverupanddown.Avoid
operationonexcessivelysteeporwetslopes.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches,
embankments,water,orotherhazards.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecollapses.Keepasafe
distance(twicethewidthofthemachine)between
themachineandanyhazard.Useawalk-behind
machineorahandheldtooltooperateinthese
areas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor
direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steeringorstabilityisinquestion.
Beawarethatoperatingthemachineonwet
grass,acrossslopesordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.Themachinecanslideeven
ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.Tall
grasscanhideobstacles.Uneventerraincould
overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments.Thesecanchangethestabilityof
themachineandcausealossofcontrol.Follow
directionsforcounterweights.
Ifyoulosecontrolofthemachine,stepoffand
awayfromthedirectionoftravelofthemachine.
OperatingtheParking
Brake
Alwaysengagetheparkingbrakewhenyoushutoff
themachineorleaveitunattended.Beforeeachuse,
checktheparkingbrakeforproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit;
refertoAdjustingtheBrakes(page42).
Pulltheparking-brakeleverrearwardtoengageit
(Figure7).
Pushtheparking-brakeleverforwardtodisengageit.
g009465
Figure7
1.Parkingbrake—engaged2.Parking
brake—disengaged
13
OperatingthePTO
Usethepower-takeoff(PTO)switchinconjunctionwith
themotion-controlleverstoengageanddisengage
mowerbladesorpoweredattachments.
EngagingthePower-Takeoff(PTO)
Switch
g216326
Figure8
DisengagingthePower-Takeoff
(PTO)Switch
Figure9andFigure10show2waystodisengage
thePTO.
g009174
Figure9
g012895
Figure10
OperatingtheThrottle
YoucanmovethethrottlecontrolbetweenFASTand
SLOWpositions(Figure11).
AlwaysusetheFASTpositionwhenengagingthePTO.
g008946
Figure11
OperatingtheChoke
Usethechoketostartacoldengine.
1.Pullupthechokeknobtoengagethechoke
beforeusingthekeyswitch(Figure12).
2.Pushdownthechokeknobtodisengagethe
chokeaftertheenginehasstarted(Figure12).
g008959
Figure12
1.ONposition2.OFFposition
14
OperatingtheIgnition
Switch
Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failure
tofollowtheseinstructionscanburnoutthe
startermotor.
Note:Youmayneedtorepeatthecycleforstarting
theenginewhenyoustartitforthersttimeafteryou
havelledacompletelyemptyfuelsystemwithfuel.
g031239
Figure13
g031281
Figure14
StartingtheEngine
Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failure
tofollowtheseinstructionscanburnoutthe
startermotor.
Note:Awarmorhotenginemaynotrequirechoking.
Note:Youmayneedtorepeatthecycleforstarting
theenginewhenyoustartitforthersttimeafteryou
havelledacompletelyemptyfuelsystemwithfuel.
g032586
Figure15
15
ShuttingOfftheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovethekeyandengagethe
parkingbrakewhenleavingthemachine
unattended.
Lettheengineidleatslowthrottle(turtle)for60
secondsbeforeturningthekeyswitchtotheOFF
position.
g032587
Figure16
Important:Makesurethatthefuel-shutoffvalve
isclosedbeforetransportingorstoringthe
machinetopreventafuelleak.Beforestoringthe
machine,disconnectthesparkplug(s)toprevent
thepossibilityofaccidentalstarting.
OperatingthePlatform
Youcanusethemachinewiththeplatforminthe
upordownposition.Itisyourpreferenceonwhich
positiontouse.
WARNING
Theoperatorplatformisheavyandmaycause
injurywhenyouraiseorlowerit.Carefully
lowerorraisetheoperatorplatform,as
suddenlydroppingitcouldinjureyou.
Donotputyourhandsorngersinthe
platform-pivotareawhenloweringor
raisingtheoperatorplatform.
Makesurethattheplatformissupported
whenyoupullthelatchpinout.
Makesurethatthelatchsecuresthe
platformwhenfoldingitup.Pushittight
againstthecushionforthelatchpinto
lockintoplace.
Keepbystandersawayfromthemachine
whenraisingorloweringtheplatform.
OperatingtheMachinewiththe
PlatformUp
Operatethemachinewiththeplatformupforthe
followingconditions:
Usingthemachineneardrop-offs
Usingthemachineinsmallareaswherethe
machineistoolarge
Areaswithlow-hangingbranchesorobstacles
Loadingthemachinefortransport
Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformup
sothatthelatchpinandknoblockitintoplace.Push
ittightagainstthecushionforthelatchpintolockit
intoplace.
OperatingtheMachinewiththe
PlatformDown
Operatethemachinewiththeplatformdownforthe
followingconditions:
Usingthemachineinmostareas
Drivingacrossslopes
Drivingdownslopes
Tolowertheplatform,pushtheplatformforward
againstthecushiontoreleasepressureonthelatch
pin,thenpulltheknoboutandlowertheplatform
(Figure17).
16
g012181
Figure17
1.Platformup
3.Pulltheknobouttorelease
theplatform.
2.Platformdown
DrivingForwardor
Backward
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolintheFASTpositionforbest
performance.
CAUTION
Themachinecanspinveryrapidly,andyou
maylosecontrolofthemachine,causing
personalinjurytoyouanddamagetothe
machine.
Slowthemachinedownbeforemakingsharp
turns.
DrivingForward
1.Disengagetheparkingbrake;refertoOperating
theParkingBrake(page13).
2.Movetherightmotion-controllevertothecenter,
unlockedposition.
g020531
Figure18
1.Frontreferencebar
4.Rightmotion-controllever
2.Leftmotion-controllever
5.Rightmotion-controllever
intheNEUTRAL-LOCK
position
3.Rearreferencebar
3.Movethespeed-controllevertothedesired
speed.
4.Slowlypushthemotion-controlleversforward
(Figure19).
Note:Theengineshutsoffifyoumovea
motion-controlleverwiththeparkingbrake
engaged.
Note:Thefartheryoumovethemotion-control
leversineitherdirection,thefasterthemachine
movesinthatdirection.
Note:T ostop,pullthemotion-controllevers
backtotheNEUTRALposition.
17
g009473
Figure19
DrivingBackward
1.Movetherightmotion-controllevertothecenter,
unlockedposition.
2.Slowlypullthemotion-controlleversrearward
(Figure20).
g009474
Figure20
SideDischargingor
MulchingtheGrass
Thismachinehasahingedgrassdeectorthat
dispersesclippingstothesideanddowntowardthe
turf.
DANGER
Withoutthegrassdeector,dischargecover,
orcompletegrasscatcherassemblymounted
inplace,youandothersareexposedtoblade
contactandthrowndebris.Contactwith
rotatingmowerblade(s)andthrowndebris
causeinjuryordeath.
Donotremovethegrassdeectorfrom
themachine,becausethegrassdeector
routesmaterialdowntowardtheturf.Ifthe
grassdeectoriseverdamaged,replaceit
immediately.
Neverputyourhandsorfeetunderthe
machine.
Nevertrytoclearthedischargeareaor
mowerbladesunlessyoureleasethebail
andthepowertakeoff(PTO)isoff.Rotate
thekeytotheOFFposition.Alsoremove
thekeyanddisconnectthewire(s)from
thesparkplug(s).
AdjustingtheHeightofCut
Theheightofcutcanbeadjustedfrom25to127mm
(1to5inches)in6mm(1/4inch)increments.
1.Movetheheight-of-cutlevertothetransport
position(allthewayup).
2.Rotatethepin90degreesandremoveitfrom
theheight-of-cutbracket.
3.Selectaholeintheheight-of-cutbracket
correspondingtotheheight-of-cutdesiredand
insertthepin(Figure21).
4.Pushthebuttonontopandlowerthe
height-of-cutlevertothepin(Figure21).
18
g020532
Figure21
1.Height-of-cutholes3.Height-of-cutlever
2.Height-of-cutpin
AdjustingtheFlowBafe
Youcanadjustthemower-dischargeowfordifferent
typesofmowingconditions.Positionthecamlock
andbafetoprovidethebestqualityofcut.
1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKposition,and
engagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Toadjustthebafe,loosenthenut(Figure22).
4.Adjustthebafeandnutintheslottothedesired
dischargeowandtightenthenut.
g012676
Figure22
1.Slot
2.Nut
PositioningtheFlowBafe
Thefollowingguresareforrecommendeduseonly.
Adjustmentsvarybygrasstype,moisturecontent,
andtheheightofthegrass.
Note:Iftheenginepowerdrawsdownandthe
mowergroundspeedisthesame,openthebafe.
PositionA
Thisisthefull,rearposition(seeFigure23).Usethis
positionforthefollowing:
Inshort,lightgrassmowingconditions
Indryconditions
Smallergrassclippings
Propelsgrassclippingsfartherawayfromthe
mower
g012677
Figure23
19
PositionB
Usethispositionwhenbagging(Figure24).
g012678
Figure24
PositionC
Thisisthefull,openposition(Figure25).Usethis
positionforthefollowing:
Intall,densegrassmowingconditions
Inwetconditions
Lowerstheengine-powerconsumption
Allowsincreasedgroundspeedinheavyconditions
g012679
Figure25
UsingWeights
Installweightstoimprovebalance.Youcanaddor
removeweightstocreateoptimizedperformance
underdifferentoperatingconditionsandforyour
preference.
Addorremoveweights1atatimeuntilyou
achievethedesiredhandlingandbalance.
RefertotheOperatorsManualofattachmentsfor
recommendedweights.
Note:ContactanAuthorizedServiceDealertoorder
aweightkit.
WARNING
Excessiveweightchangescanaffectthe
handlingandoperationofthemachine.
Thiscouldcauseseriousinjurytoyouor
bystanders.
Makeweightchangesinsmallincrements
only.
Evaluatethemachineaftereachweight
changetoensurethatyoucanoperatethe
machinesafely.
AfterOperation
AfterOperationSafety
GeneralSafety
Alwaysshutoffthemachine,removetheignition
key,waitforallmovingpartstostop,andallow
themachinetocoolbeforeadjusting,servicing,
cleaning,orstoringit.
Cleangrassanddebrisfromthecuttingunits,
mufers,andenginecompartmenttohelpprevent
res.Cleanupoilorfuelspills.
Shutoffthefuelbeforestoringortransportingthe
machine.
DisengagethePTOwheneveryouaretransporting
ornotusingthemachine.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Usefull-widthrampsforloadingthemachineinto
atrailerortruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
UsingtheFuel-Shutoff
Valve
Closethefuel-shutoffvalvefortransport,maintenance,
andstorage(Figure26).
Ensurethatthefuel-shutoffvalveisopenwhen
startingtheengine.
20
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Toro GrandStand Mower, With 40in TURBO FORCE Cutting Unit User manual

Category
Lawnmowers
Type
User manual
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