Operating
instructions
Belt-driven
screw compressors
S 40-2 ... S 341
SF 40-2 ...SF 220 series
Before installation or starting the
compressor for the first time, this
manual should be studied carefully to
obtain a clear knowledge of the unit
and of the duties to be performed while
operating and maintaining the unit.
RETAIN THIS MANUAL WITH UNIT.
This Technical manual contains
IMPORTANT SAFETY DATA and should
be kept with the air compressor at all
times.
separate manuals:
compressor control /
frequency converter
Index
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
Inhalt.pm6.5 - USA
Page I
Operating instructions
for the belt-driven screw compressors
– S 40-2 / SF 40-2 ( 40 Hp)
– S 50-2 ( 50 Hp)
– S 60-2 / SF 60-2 ( 60 Hp)
– S 61-2 ( 60 Hp)
– S 75-2 ( 75 Hp)
– S 100-2 / SF 100-2 (100 Hp)
– S 101 (100 Hp)
– S 125 (125 Hp)
– S 150
-2 / SF 150 (150 Hp)
– S 151 (150 Hp)
– S 180 (180 Hp)
– S 220
-2 / SF 220 (200 Hp)
– S 271
– S 341
No. 596.0935.18
Nominal price: US $ 5.00
BOGE KOMPRESSOREN
P.O. Box 10 07 13
D-33507 Bielefeld
Germany
Otto-Boge-Straße 1–7
D-33739 Bielefeld
Phone: ++49 / 52 06-6 01-0
Fax: ++49 / 52 06-6 01-2 00
Mail: info@boge.com
Net: www.boge.com
(270 Hp)
(340 Hp)
As of 04 / 2010
Page II BOGE Operating instructions for S 40-2... S 341 / SF 40-2 ...SF 220 series screw compressors
Inhalt.pm6.5 - USA
Index
Index
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
Inhalt.pm6.5 - USA
Page III
Index
1.1 General safety instructions ......................................................... 1.1
Safety instructions for compressor operation ................................. 1.1
Safety instructions for maintenance and repair of the compressor. 1.2
Accident prevention regulations .....................................................1.2
1.2 Introduction .................................................................................. 1.4
Symbols used.................................................................................1.4
Symbols on the compressor ........................................................... 1.5
Intended use ..................................................................................1.7
Inadmissible use ............................................................................ 1.7
Transportation damage .................................................................. 1.8
Data on the type plate .................................................................... 1.8
Service ........................................................................................... 1.8
2.1 Technical data ..............................................................................2.1
Technical data S 40-2 to S 100-2, part 1 ........................................ 2.1
Technical data S 101 to S 341, part 1............................................. 2.2
Technical data S 40-2 to S 100-2, part 2 ........................................ 2.3
Technical data S 101 to S 341, part 2............................................. 2.4
Technical data SF 40-2 to SF 220, part 1 ....................................... 2.5
Technical data SF 40-2 to SF 220, part 2 ....................................... 2.6
2.2 Function description .................................................................... 2.7
Function principle of the air end ..................................................... 2.7
Air circuit ........................................................................................ 2.7
Oil circuit ........................................................................................2.8
2.3 Compressor control .....................................................................2.9
Supply pressure ............................................................................. 2.9
Operating states ............................................................................. 2.9
Operating modes............................................................................ 2.9
Short operating times .....................................................................2.9
2.4 Control devices .......................................................................... 2.10
Operating pressure transmitter.....................................................2.10
Proportional controller (option for S-series) .................................. 2.10
2.5 Safety and monitoring devices ................................................. 2.11
General ........................................................................................ 2.11
Safety temperature limiting device ............................................... 2.11
Safety valve .................................................................................. 2.11
Monitoring the drive and fan motor............................................... 2.11
Rotational direction monitoring ..................................................... 2.11
Safety pressure switch (option) .................................................... 2.11
System pressure build-up (option) ............................................... 2.11
Part 1:
General
Part 2:
Product description
Page IV BOGE Operating instructions for S 40-2... S 341 / SF 40-2 ...SF 220 series screw compressors
Inhalt.pm6.5 - USA
Index
Part 4:
Faults
Part 5:
Maintenance
2.6 Water cooling..............................................................................2.12
Serial connection.......................................................................... 2.12
Parallel connection .......................................................................2.12
2.7 Cooling water ............................................................................. 2.13
Water connection (for water cooling) ............................................ 2.13
Cooling water quality .................................................................... 2.13
3.1 Transport ....................................................................................... 3.1
General .......................................................................................... 3.1
Transport possibilities .....................................................................3.1
3.2 Compressor room ........................................................................ 3.2
Installation surface .........................................................................3.2
Fire protection ................................................................................ 3.2
Admissible environmental influences ............................................. 3.2
Frost protection ..............................................................................3.2
Ventilation ....................................................................................... 3.2
Cooling air requirement ..................................................................3.3
Ventilation possibilities ................................................................... 3.4
Condensate disposal ......................................................................3.4
3.3 Installation .................................................................................... 3.5
General .......................................................................................... 3.5
Checking the delivery scope .......................................................... 3.5
Installing the compressor ............................................................... 3.5
Connecting the compressor to the compressed air network .......... 3.5
Connecting the cooling water (option) ............................................ 3.6
Removing the transport securing bolts ........................................... 3.6
Activating the belt tensioning device .............................................. 3.7
Checking the oil level...................................................................... 3.7
3.4 Electrical connection ...................................................................3.8
3.5 Commissioning .......................................................................... 3.10
Checking the rotational direction .................................................. 3.10
Opening the stop valves ............................................................... 3.10
Checking for leaks ........................................................................ 3.10
Conduct trail run ........................................................................... 3.10
Commissioning following extended stoppages ............................. 3.11
4.1 General .......................................................................................... 4.1
4.2 General faults ............................................................................... 4.2
5.1 Safety instructions .......................................................................5.1
5.2 General .......................................................................................... 5.2
Maintenance through BOGE service .............................................. 5.2
Review of regular maintenance work ............................................. 5.2
Part 3:
Installation
Index
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
Inhalt.pm6.5 - USA
Page V
Maintenance intervals .................................................................... 5.3
General information concerning the lubricants used ...................... 5.4
Disposal of used operating material ............................................... 5.5
Spare and wearing parts ................................................................5.5
5.3 Regular maintenance work ..........................................................5.6
Clean or change intake filter...........................................................5.6
Cleaning the filter cartridge ............................................................ 5.6
Changing the supply air filter mats (option) ....................................5.7
Lubricating the drive motor bearings .............................................. 5.7
Drive motors with permanent lubrication ........................................5.7
Drive motors with lubrication device ...............................................5.8
Servicing drive motor ..................................................................... 5.9
Changing the V-belt ...................................................................... 5.10
Setting GM – Belt tensioning device S 40-2 – S 341 /
SF 40-2 – SF 220 ......................................................................... 5.11
Checking the oil level, topping up oil ............................................ 5.11
Changing the oil filter ................................................................... 5.13
Changing the oil separator ........................................................... 5.14
Oil change .................................................................................... 5.16
Flushing the oil circuit ................................................................... 5.18
Cleaning the compressed air / oil cooling unit (air cooling)...........5.18
Proportional controller (option for S-series) .................................. 5.19
Checking the safety valve ............................................................. 5.20
5.4 Spare parts and optional equipment ........................................ 5.21
List of spare and wearing parts (for maintenance) ....................... 5.21
6.1 Flow chart ..................................................................................... 6.1
Air cooled version, standard ........................................................... 6.1
Water cooled version, serial connection .........................................6.2
Water cooled version, parallel connection ......................................6.2
Air cooled version, frequency-controlled ........................................6.3
6.2 List of maintenance and service work........................................6.4
Part 6:
Appendix
Page VI BOGE Operating instructions for S 40-2... S 341 / SF 40-2 ...SF 220 series screw compressors
Inhalt.pm6.5 - USA
Index
Allgemeines.pm6.5 - USA
Page 1.1
General
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
Safety instructions for
compressor operation
1.1 General safety instructions
WARNING!
Nonobservance of the following safety instructions may lead to injuries
and damage to the compressor.
Also observe the generally valid safety and accident prevention regu-
lations in addition to the information in these operating instructions!
1. Ensure that no commissioning or maintenance work on the compressor
be undertaken until these operating instructions are understood.
2. Only use the compressor for its intended use, as described in these op-
erating instructions.
3. The owner must ensure:
– That only appropriately trained and authorized personnel work on this
compressor.
– That the operating, maintenance and repair personnel has been made
fully familiar with all safety instructions, and that they are being observed
– That the compressor is only operated in a safe operating condition.
4. Avoid any operating method which may impair the safety of the com-
pressor.
5. Do not exceed the limit value for the final compression pressure specified
on the type plate.
6. Do not operate the compressor without the attendant protection and
safety devices.
Do not dismantle any built-in safety devices or put them out of operation.
Ensure that all cladding and doors are closed prior to commissioning/
starting up the compressor and are not opened during operation.
7. Place the compressor out of operation as described in these operating
instructions, when dismantling the cladding or safety devices for repair
or maintenance work. Reattach all cladding and safety devices immedi-
ately upon completion of the repair or maintenance work.
8 Only operate the compressor using the additional equipment (options)
recommended or authorized by the manufacturer.
9. Undertake conversions and modifications of the compressor only in
agreement with BOGE, taking all relevant safety regulations into consid-
eration.
The manufacturer is not liable for damages resulting from independent
modifications on the compressor.
10. Never start compressor when one or serveral parts (e.g. cable, plug) are
damaged, when not in perfect working order or when damage is detected
or suspected.
11. Observe all safety and danger signs directly attached on the compressor!
12. The compressed air-oil pressure receiver has to be inspected in pre-
determined intervals according to the local authorities responsible for
pressure receivers.
13. To avoid damages, special precautions have to be taken during (re-)
operation of compressors with frequency control, if the frequency con-
verter was cut off from the power supply for a longer period of time
(> 12 months). In this case please contact the BOGE-Service.
Allgemeines.pm6.5 - USA
Page 1.2
General
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
1. Ensure that maintenance work is only carried out by appropriately trained
persons.
2. Ensure that setting work, malfunction rectification and repair are only
carried out by specialists or appropriately trained persons.
3. Prior to maintenance or repair work:
– Switch off main switch.
– Secure main switch against unintentional switch-on.
– Check to ensure that all parts have been isolated.
– Disconnect compressor from compressed air network (relieve or block
pressurized lines).
4. Exercise extreme caution during repair or maintenance work requiring
compressor to be operational.
Ensure that no persons are located in the hazardous area.
5. Ensure that work on the electrical equipment is only undertaken by quali-
fied electricians.
6. Work on voltage carrying parts and devices are not permitted. Exceptions
are governed by the appropriate regulations.
CAUTION
7. Only use original spare parts, compressor oils and operating
materials released by BOGE during repair or maintenance.
8. The operator is required to check the compressor daily for externally vis-
ible damage and defects, and to immediately report any changes (includ-
ing operational behavior).
9. When the automatic restart (Auto-Restart) is activated, the compressor
restarts automatically following a voltage loss.
Prerequisite: The net pressure is lower than the switch-on pressure.
The owner of a compressor plant is required to ensure that it is properly in-
stalled, operated and maintained.
For operation of the compressor plant, the accident prevention regulations
of the owner country must be observed in addition to the data contained in
these operating instructions.
In the event that measures are required above and beyond the legal regu-
lations or the data contained in these operating instructions, then it is of
utmost importance that these be carried out prior to commissioning the
compressor plant.
Accident prevention
regulations
Safety instructions for
maintenance and repair
of the compressor
1.1 General safety instructions
Allgemeines.pm6.5 - USA
Page 1.3
General
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
WARNING!
Failure to adhere to these recommendations can result in mechanical failure,
property damange and serious injury or death.
All air and water inlet, and air and water discharge pipework to and from the
inlet and discharge port connections must take into account vibration, pul-
sations, temperature, maximum pressure applied, corrosion and chemical
resistance. In addition, it should be noted that lubricated compressors will
discharge some oil into the air stream; therefore, compatibilty between dis-
charge piping, system accessories and software must be assured.
For the foregoing reasons, the use of plastic piping, and soldered copper
fittings as discharge piping is not recommended. In addition, flexible joints
and/or flex lines can only be considered for such purposes if their specifi-
cations fit the operating parameters of the system.
It is the responsibility of the installer and owner to provide the appropriate
service pipework to and from the machine.
WARNING!
Statement concerning the inadvertent breathing of compressed air
exhaust.
The purchaser/user shall ensure that adequate ventilation and make up air
are provided if a non-BAP designated compressor supplies air in a confined
area to air consuming devices such as air motors, air tools, solenoids, air
cylinders, air guns, nozzles, etc. The compressed air discharge stream may
contain residual coolants/lubricants/carbon monoxide and condensable
hydrocarbons or other materials which may be hazardous to health with pro-
longed inhalation.
1.1 General safety instructions
Allgemeines.pm6.5 - USA
Page 1.4
General
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
1. 2 Introduction
The purpose of these operating instructions is to familiarize the user with the
function and all application possibilities of the compressor.
These operating instructions contain important information on how to operate
the compressor safely, economically and according to its intended use. Ob-
serving these operating instructions will assist in avoiding danger, to reduce
repair costs and downtimes and to increase the reliability and service life of
the compressor. It contains important information concerning the required
maintenance and repair measures, assists in case of malfunctions and con-
tains data concerning spare and wearing parts.
The operating instructions must at all times be made available to the com-
pressor operating personnel at the place of operation.
The operating instructions must be carefully read and applied by all persons
engaged to undertake the following work on the compressor:
– Operation, including fault rectification and daily care
– Maintenance (service, inspection, repair)
– Commissioning
– Transportation
The compressor and its additional equipment must not be installed and
commissioned until the operating instructions are understood.
These operating instructions can be supplemented with instructions on the
basis of existing national regulations concerning accident prevention and
environmental protection.
In the illustrations, the compressor is shown in part without cladding or safety
devices for better visualization. However, operation without these compo-
nents is prohibited!
DANGER!
Risk of injury! Danger is used to indicate the presence of a hazard which
will cause severe personal injury, death, or substatial property damage if the
warning is ignored.
WARNING!
Warning is used to indicate the presence of a hazard which can cause se-
vere personal injury, death, or substantial property damage if the warning is
ignored.
CAUTION!
Caution is used to indicate the presence of a hazard which will or can cause
minor personal injury or property damage if the warning is ignored.
DANGER: Voltage! This symbol indicates information warning of life threat-
ening electrical voltage levels.
It indicates work which must be exclusively performed by skilled electricians.
NOTICE!
Notice is used to notify people of installation, operation, or maintenance in-
formation which is important but not hazard-related.
Symbols used
Allgemeines.pm6.5 - USA
Page 1.5
General
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
1. 2 Introduction
Discharge air.
Can contain carbon monoxide
or other contaminants. Will
cause severe injury or death.
Do not breathe this air.
DANGER
NOTICE
Electrical power inlet.
Before working at the compressor:
– disconnect all current-cyarrying parts!
– check if all parts actually voltage-free!
– secure the compressor against switching-on!
– reduce the pressure in all areas!
If you neglect these rules, your health will be endangered!
Before putting into service:
– read the instructions
– check electric connections
– check oil-level (not for oil-free)
– if applicable, remove the transport safety device
– check the direction of rotation of compressor
– operate only with a belt protective grating
or a sound protection bonnet.
– do not close the cooling air inlets and outlets air
during operation!
Regular maintenance:
Observe the operating instructions!
– check suction filter weekly, if necessary clean
or replace it
– check cooler for dirt, if necessary clean it
– check oil-level weekly (not for oil-free)
– drain condensation water from pressure tank
at least once a week
– check operativeness of automatic steam trap
NOTICE
Reler to the
Instruction/Operators Manual
before performing any
maintenance.
NOTICE
Do not operate without
enclosure panels & forklift
covers in place.
Refer to the
Instruction/Operators Manual
before performing any
maintenance.
NOTICE
Motors must be greased
periodically. See Operators
Manual for procedure.
Warning:
The unit is operated by remote control,
and might start without warning.
NOTICE
Air discharge.
Prohibited:
Never open the valve before
the air hose (connection to
the compressed air network)
is connected.
Hazardous voltage. Can cause
severe injury or death.
Disconnect power before
servicing.
Lockout/Tagout machine.
WARNING
Allgemeines.pm6.5 - USA
Page 1.6
General
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
NOTICE
Lift here.
NOTICE
Rotation.
Improper coolant filter replace-
ment will cause compressor
damage.
Replace filter element after first
500 hours of operation and every
3000 hours thereafter or when
coolant is changed.
CAUTION
See motor rating plate for
relubrication interval, kind and
quantity of grease. Always
lubricate with motor running.
Motor lubrication
1. 2 Introduction
Exposed fan blade. Can cause
severe injury.
Do not operate with covers
removed.
Disconnect power. Lock and tag.
WARNING
Hot surface.
Can cause severe injury.
Do not touch. Allow to cool bevore
servicing.
WARNING
High pressure air.
Can cause severe injury or death.
Relieve pressure before removing
filter plugs/caps. fittings or covers.
WARNING
Moving parts.
Can cause severe injury.
Do not operate with covers removed.
Service only with machine blocked to
prevent turn over.
WARNING
Use of incorrect coolant can
cause system contamination.
Use only BOGE Syprem 8000 S.
CAUTION
Allgemeines.pm6.5 - USA
Page 1.7
General
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
Intended use
Inadmissible use
BOGE S series screw compressor, including its additional equipment, is
exclusively intended for the compression of air.
The air taken in must not contain any explosive or chemically instable gases
or vapors.
Do not exceed specified final compression temperature.
BOGE screw compressors are designed for stationary operation.
Ensure that they are only installed and operated in dry and clean rooms.
Operation, control and maintenance are designed to be executed by trained
and authorized operators.
Never direct the produced compressed air towards persons. Danger to life!
WARNING!
Statement concerning the use of this equipment for breathing air and/
or aqua lung service. If the model number on this air compressor contains
the letters "BAP", the compressor is suitable for use in breathing air services.
In the absence of such a designation, the compressor is NOT considered as
capable of producing air of breathing quality. For a compressor to be capable
of use in breathing air services it must be fitted with additional specialized
equipment to properly filter and/or purify the air to meet all applicable federal,
state and local laws, rules, regulations and codes, such as, but not limited
to, OSHA 29 CFR 1910.134, Compressed Gas Association Commodity
Specification G-7, 1-1966, Grade D Breathing Air and/or Canadian Standards
Association. Should the Purchaser and/or User fail to add such specialized
equipment and proceeds to use the compressor for breathing air service,
the Purchaser/User assumes all liability resulting therefrom without any re-
sponsibility or liability being assumed by BOGE COMPRESSORS.
The Purchaser is urged to include the above provision in any agreement for
any resale of this compressor.
This BOGE screw compressor is not explosion protected. Do not operate in
explosive areas!
Do not operate compressor in rooms in which extreme dust, toxic or flam-
mable vapors and gases may occur.
The following is not permitted:
– Exceeding the final compression pressure indicated on the type plate.
– Altering the safety devices and cladding or placing them out of operation.
– Removing or painting over signs and symbols on the compressor.
– Operation of the compressor by unauthorized or untrained persons.
– Operation of the compressor with removed cladding or safety devices.
1. 2 Introduction
Allgemeines.pm6.5 - USA
Page 1.8
General
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
Data
on the type plate
1. 2 Introduction
BOGE does not accept any liability for breakage or transportation damage.
Please inspect the compressor immediately after delivery and direct dam-
age claims to the last carrier – even when the packing is not damaged!
To safeguard claims against the carrier we recommend leaving the machine,
devices and packing material in the same condition as they were in when
the damage was detected.
In the event of any other complaints, please inform us within six days after
arrival of the delivery.
Enter the data of your compressor from the type plate or enclosed data
sheet in the illustration below. This will ensure that in the event of enquiries,
you will always have the most important data at hand.
Transportation
damage
Please do not hesitate to contact BOGE service if you have any questions.
Please call:
770 -874-1570
In the event of inquiries, always specify the following data of your compressor
to prevent any delays:
– Type
– Year of manufacture
– Machine number
NOTICE!
Only BOGE service technicians or persons authorized by BOGE in writing
may repair or alter the compressor during the warranty period. Otherwise all
warranty claims will expire!
Service
Fig. 1.1: Data on the type plate
Produkt.pm6.5 - USA
Page 2.1
Product description
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
Technical data
Technical data for S 40-2 to S 100-2, part 1
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 460 V / 60 Hz. The fuse values change in the case of other mains voltages and frequencies.
2.1
Water cooling
Air cooling
Type S 40-2 S 50-2 S 60-2 S 61-2 S 75-2 S 100-2
Dimensions
– Height (silenced) [inch] 57 57 57 57 57 57
– Height (super silenced) [inch] 77 77 77 77 77 77
– Depth [inch] 64 64 64 79 79 79
– Width (silenced / super silenced) [inch] 38 38 38 42 42 42
Weight
– silenced [lbs.] 1790 1830 1855 2570 2680 3135
– super silenced [lbs.] 1860 1900 1915 2670 2790 3245
Max. sound pressure level [±3 dB(A)]
accord. to DIN 45635, part 13 76/71 78/72 78/73 79/73 79/73 80/73
– silenced / super silenced [dB(A)]
Measuring surface dimension
15/16 15/16 15/16 16/17 16/17 16/17
– silenced / super silenced [dB(A)]
Sound capacity level
91/87 93/88 93/98 95/90 95/90 96/90
– silenced / super silenced [dB(A)]
Max. sound pressure level [±3 dB(A)]
accord. to DIN 45635, part 13 75/70 77/71 77/72 78/72 78/72 79/72
– silenced / super silenced [dB(A)]
Measuring surface dimension
15/16 15/16 15/16 16/17 16/17 16/17
– silenced / super silenced [dB(A)]
Sound pressure capacity
90/86 92/87 92/88 94/89 94/89 95/89
– silenced / super silenced [dB(A)]
Compressor
max. final compression temperature [°F] + 230 + 230 + 230 + 230 + 230 + 230
Volume flow according to ISO 1217 Part C
– p
max
= 100 psig [cfm] 195.3 234.8 257.6 285.5 345.9 448.6
– p
max
= 115 psig [cfm] 182.6 224.2 247.2 271.9 329.4 427.3
– p
max
= 125 psig [cfm] 182.6 224.2 247.2 271.9 329.4 427.3
– p
max
= 150 psig [cfm] 163.5 204.1 223.9 244.4 293.1 370.8
– p
max
= 190 psig [cfm] 134.9 174.8 189.3 207.3 251.1 324.9
Drive motor
Rated power [hp] 40 50 60 60 75 100
Rated speed
– 60 Hz [min
-1
] 3600 3600 3600 3600 3600 3600
Protection type TEFC TEFC TEFC TEFC TEFC TEFC
ISO class F F F F F F
Electrical connection
Mains voltage
1
) [V]
200/208/230 230 230 230 230 230
460/575 460/575 460/575 460/575 460/575 460/575
Frequency
1
) [Hz] 60 60 60 60 60 60
Recommended fuse protection
2
) [A]
150/150/125 175/70 175/90 175/90 225/125 300/150
60/50 60 70 70 90 125
Produkt.pm6.5 - USA
Page 2.2
Product description
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
2.1 Technical data
Technical data for S 101 to S 341, part 1
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 460 V / 60 Hz. The fuse values change in the case of other mains voltages and frequencies.
Air coolingWater cooling
Type S 101 S 125 S 150 S 151 S 180 S 220 S 271 S 341
Dimensions
– Height (silenced) [inch] 69 69 69 79 79 79 84.4 84.4
– Height (super silenced) [inch] 89 89 89 99 99 99 104.1 104.1
– Width (silenced / super silenced) [inch] 93 93 93 89/101 89/101 89/101 122 122
– Depth [inch] 53 53 53 63 63 63 75.2 75.2
Weight
– silenced [lbs.] 4080 4190 4565 5090 5400 5735 9921 11023
– super silenced [lbs.] 4210 4315 4700 5315 5620 5955 10141 11244
Max. sound pressure level [±3 dB(A)]
accord. to DIN 45635, part 13 76/72 79/74 79/74 85/77 85/77 83/74 84/77 87/80
– silenced / super silenced [dB(A)]
Measuring surface dimension
17/18 17/18 17/18 18/19 18/19 18/19 18/19 19/20
– silenced / super silenced [dB(A)]
Sound capacity level
93/90 96/92 96/92 101/93 101/93 101/93 105/99 105/99
– silenced / super silenced [dB(A)]
Max. sound pressure level [±3 dB(A)]
accord. to DIN 45635, part 13 72/70 73/71 73/71 79/71 79/71 79/71 86/79 86/79
– silenced / super silenced [dB(A)]
Measuring surface dimension
17/18 17/18 17/18 18/19 18/19 18/19 18/19 18/19
– silenced / ssuper silenced [dB(A)
Sound pressure capacity
89/88 90/89 90/89 79/90 79/90 97/90 104/98 104/98
– silenced / super silenced [dB(A)]
Compressor
max. final compression temperature [°F] + 230 + 230 + 230 + 230 + 230 + 230 + 230 + 230
Volume flow according to ISO 1217 part C
– p
max
= 100 psig [cfm] 480 580 685 706 861 1024 1208 1498
– p
max
= 115 psig [cfm] 463 555 650 685 823 985 1080 1439
– p
max
= 125 psig [cfm] 463 – – 685 823 950 1080 1439
– p
max
= 150 psig [cfm] 403 484 576 600 735 886 – 1310
– p
max
= 190 psig [cfm] 346 424 501 508 629 766 – 1119
Drive motor
Rated power [Hp] 100 125 150 150 180 200 250 350
Rated speed
– 60 Hz [min
-1
] 3600 3600 3600 3600 3600 1800 1800 1800
Protection type TEFC TEFC TEFC TEFC TEFC TEFC TEFC TEFC
ISO class FFFFFFFF
Electrical connection
Mains voltage
1
) [V]
230/460 460/575 460/575 460/575 460/575 460/575 460/575 460/575
575
Frequency
1
) [Hz] 60 60 60 60 60 60 60 60
Recommended fuse protection
2
) [A]
300/150 175/150 200/175 200/175 300/225 300/250 400 500
125
Produkt.pm6.5 - USA
Page 2.3
Product description
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
Type S 40-2 S 50-2 S 60-2 S 61-2 S 75-2 S 100-2
Oil filling quantity
Oil receiver volume [gallon] 11 11 11 17 17 17
Total oil filling quantity [gallon] 6 6 6 10 10 10
Oil topping up quantity
between min. + max. [gallon] 1.5 1.5 1.5 2 2 2
Intake air temperature
– min. [°F] + 41 + 41 + 41 + 41 + 41 + 41
– max. [°F] + 113 + 113 + 113 + 113 + 113 + 104
Cooling air requirement
– free-standing installation [cfm] 6600 7700 7700 7700 9400 10800
– with supply and exhaust [cfm] 3300 3800 3800 3800 4700 5400
– (air duct)
– free ventilator pressure [inch/H
2
O] 0.24 0.24 0.24 0.24 0.24 0.24
Cooling air requirement
– free-standing installation [cfm] 1200 1200 1200 1200 1200 1200
– with supply and exhaust [cfm] 600 600 600 600 600 600
Required cooling water quantity
– delta t = 15 K [cfm] 0.958 1.182 1.440 1.440 1.764 2.404
– delta t = 30 K [cfm] 0.479 0.591 0.720 0.720 0.882 1.202
Max. cooling water quantity [cfm] 2.05 2.1 2.05 2.05 2.5 2.5
Cooling water inlet temperature
– min. [°F] + 41 + 41 + 41 + 41 + 41 + 41
– max. [°F] + 86 + 86 + 86 + 86 + 86 + 86
Cooling water outlet temperature
– max. [°F] + 113 + 113 + 113 + 113 + 113 + 113
Cooling water pressure
– min. [psig] 30 30 30 30 30 30
– max. [psig] 146 146 146 146 146 146
Operating pressure switch
1
)
(factory settings)
– p
max
= 100 psig: Switch-off press. p
max
[psig] 100 100 100 100 100 100
Switch-on press. p
min
[psig] 87 87 87 87 87 87
– p
max
= 115 psig: Switch-off press. p
max
[psig] 115 115 115 115 115 115
Switch-on press. p
min
[psig] 100 100 100 100 100 100
– p
max
= 125 psig: Switch-off press. p
max
[psig] 125 125 125 125 125 125
Switch-on press. p
min
[psig] 110 110 110 110 110 110
– p
max
= 150 psig: Switch-off press. p
max
[psig] 150 150 150 150 150 150
Switch-on press. p
min
[psig] 130 130 130 130 130 130
– p
max
= 190 psig: Switch-off press. p
max
[psig] 190 190 190 190 190 190
Switch-on press. p
min
[psig] 174 174 174 174 174 174
Safety valve
Activation pressure at:
– p
max
= 100 psig [psig] 160 160 160 160 160 160
– p
max
= 115 psig [psig] 160 160 160 160 160 160
– p
max
= 150 psig [psig] 160 160 160 160 160 160
– p
max
= 190 psig [psig] 203 203 203 203 203 203
Air cooling
1
) Compressors for other operating pressures P
min
= P
max
minus (–) 14.5 psig.
Technical data for S 40-2 to S 100-2, part 2
2.1 Technical data
Water cooling
Produkt.pm6.5 - USA
Page 2.4
Product description
BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors
Technical data for S 101 to S 341, part 2
Technical data2.1
Type S 101 S 125 S 150 S 151 S 180 S 220 S 271 S 341
Oil filling quantity
Oil receiver volume [gallon] 29 29 29 46 46 46 61 61
Total oil filling quantity [gallon] 16 16 16 24 24 24 34 34
Oil topping up quantity
between min. + max. [gallon] 2.4 2.4 2.4 4.0 4.0 4 4.8 4.8
Intake air temperature
– min. [°F] + 41 + 41 + 41 + 41 + 41 + 41 + 41 + 41
– max. [°F] + 113 + 113 + 113 + 113 + 113 + 113 + 113 + 113
Cooling air requirement
– free-standing installation [cfm] 11800 18900 18900 18900 28700 28700 32960 38846
– with supply and exhaust [cfm] 5900 9400 9400 9400 14350 14350 16480 19423
– (air duct)
– free ventilator pressure [inch/H
2
O] 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24
Cooling air requirement
– free-standing installation [cfm] 2000 2000 2000 2000 5880 5880 5880 5880
– with supply and exhaust [cfm] 1000 1000 1000 1000 2940 2940 2940 2940
Required cooling water quantity
– delta t = 15 K [cfm] 2.41 2.881 3.528 7.997 4.23 5.127 6.409 7.997
– delta t = 30 K [cfm] 1.20 1.440 1.764 3.998 2.11 2.564 3.205 3.998
Max. cooling water quantity [cfm] 5.30 5.3 5.3 8.0 7.1 7.1 8.0 8.0
Cooling water inlet temperature
– min. [°F] + 41 + 41 + 41 + 41 + 41 + 41 + 41 + 41
– max. [°F] + 86 + 86 + 86 + 86 + 86 + 86 + 86 + 86
Cooling water outlet temperature
– max. [°F] + 113 + 113 + 113 + 113 + 113 + 113 + 113 + 113
Cooling water pressure
– min. [psig] 30 30 30 30 30 30 30 30
– max. [psig] 146 146 146 146 146 146 146 146
Operating pressure switch
1
)
(factory settings)
– p
max
= 100 psig: Switch-off press. p
max
[psig] 100 100 100 100 100 100 100 100
87
Switch-on press. p
min
[psig]87878787878787
– p
max
= 115 psig: Switch-off press. p
max
[psig] 115 115 115 115 115 115 115 115
Switch-on press. p
min
[psig] 100 100 100 100 100 100 100 100
– p
max
= 125 psig: Switch-off press. p
max
[psig] 125 125 125 125 125 125 125 125
Switch-on press. p
min
[psig] 110 110 110 110 110 110 110 110
– p
max
= 150 psig: Switch-off press. p
max
[psig] 150 150 150 150 150 150 – 150
Switch-on press. p
min
[psig] 130 130 130 130 130 130 – 130
– p
max
= 190 psig: Switch-off press. p
max
[psig] 190 190 190 190 190 190 – 190
Switch-on press. p
min
[psig] 174 174 174 174 174 174 – 174
Safety valve
Activation pressure at:
– p
max
= 100 psig [psig] 160 160 160 160 160 160 160 160
– p
max
= 115 psig [psig] 160 160 160 160 160 160 160 160
– p
max
= 150 psig [psig] 160 160 160 160 160 160 160 160
– p
max
= 190 psig [psig] 203 203 203 203 203 203 203 203
Air cooling
1
) Compressors for other operating pressures P
min
= P
max
minus (–) 14.5 psig.
Water cooling
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/
