Boge S 101 Operating Instructions Manual

Operating

instructions

Belt-driven

screw compressors

S 40-2 ... S 341

SF 40-2 ...SF 220 series

Before installation or starting the

compressor for the first time, this

manual should be studied carefully to

obtain a clear knowledge of the unit

and of the duties to be performed while

operating and maintaining the unit.

RETAIN THIS MANUAL WITH UNIT.

This Technical manual contains

IMPORTANT SAFETY DATA and should

be kept with the air compressor at all

times.

separate manuals:

compressor control /

frequency converter

Index

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

Inhalt.pm6.5 - USA

Page I

Operating instructions

for the belt-driven screw compressors

– S 40-2 / SF 40-2 ( 40 Hp)

– S 50-2 ( 50 Hp)

– S 60-2 / SF 60-2 ( 60 Hp)

– S 61-2 ( 60 Hp)

– S 75-2 ( 75 Hp)

– S 100-2 / SF 100-2 (100 Hp)

– S 101 (100 Hp)

– S 125 (125 Hp)

– S 150

-2 / SF 150 (150 Hp)

– S 151 (150 Hp)

– S 180 (180 Hp)

– S 220

-2 / SF 220 (200 Hp)

– S 271

– S 341

No. 596.0935.18

Nominal price: US $ 5.00

BOGE KOMPRESSOREN

P.O. Box 10 07 13

D-33507 Bielefeld

Germany

Otto-Boge-Straße 1–7

D-33739 Bielefeld

Phone: ++49 / 52 06-6 01-0

Fax: ++49 / 52 06-6 01-2 00

Mail: info@boge.com

Net: www.boge.com

(270 Hp)

(340 Hp)

As of 04 / 2010

Page II BOGE Operating instructions for S 40-2... S 341 / SF 40-2 ...SF 220 series screw compressors

Inhalt.pm6.5 - USA

Index

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

Inhalt.pm6.5 - USA

Page III

Index

1.1 General safety instructions ......................................................... 1.1

Safety instructions for compressor operation ................................. 1.1

Safety instructions for maintenance and repair of the compressor. 1.2

Accident prevention regulations .....................................................1.2

1.2 Introduction .................................................................................. 1.4

Symbols used.................................................................................1.4

Symbols on the compressor ........................................................... 1.5

Intended use ..................................................................................1.7

Inadmissible use ............................................................................ 1.7

Transportation damage .................................................................. 1.8

Data on the type plate .................................................................... 1.8

Service ........................................................................................... 1.8

2.1 Technical data ..............................................................................2.1

Technical data S 40-2 to S 100-2, part 1 ........................................ 2.1

Technical data S 101 to S 341, part 1............................................. 2.2

Technical data S 40-2 to S 100-2, part 2 ........................................ 2.3

Technical data S 101 to S 341, part 2............................................. 2.4

Technical data SF 40-2 to SF 220, part 1 ....................................... 2.5

Technical data SF 40-2 to SF 220, part 2 ....................................... 2.6

2.2 Function description .................................................................... 2.7

Function principle of the air end ..................................................... 2.7

Air circuit ........................................................................................ 2.7

Oil circuit ........................................................................................2.8

2.3 Compressor control .....................................................................2.9

Supply pressure ............................................................................. 2.9

Operating states ............................................................................. 2.9

Operating modes............................................................................ 2.9

Short operating times .....................................................................2.9

2.4 Control devices .......................................................................... 2.10

Operating pressure transmitter.....................................................2.10

Proportional controller (option for S-series) .................................. 2.10

2.5 Safety and monitoring devices ................................................. 2.11

General ........................................................................................ 2.11

Safety temperature limiting device ............................................... 2.11

Safety valve .................................................................................. 2.11

Monitoring the drive and fan motor............................................... 2.11

Rotational direction monitoring ..................................................... 2.11

Safety pressure switch (option) .................................................... 2.11

System pressure build-up (option) ............................................... 2.11

Part 1:

General

Part 2:

Product description

Page IV BOGE Operating instructions for S 40-2... S 341 / SF 40-2 ...SF 220 series screw compressors

Inhalt.pm6.5 - USA

Index

Part 4:

Faults

Part 5:

Maintenance

2.6 Water cooling..............................................................................2.12

Serial connection.......................................................................... 2.12

Parallel connection .......................................................................2.12

2.7 Cooling water ............................................................................. 2.13

Water connection (for water cooling) ............................................ 2.13

Cooling water quality .................................................................... 2.13

3.1 Transport ....................................................................................... 3.1

General .......................................................................................... 3.1

Transport possibilities .....................................................................3.1

3.2 Compressor room ........................................................................ 3.2

Installation surface .........................................................................3.2

Fire protection ................................................................................ 3.2

Admissible environmental influences ............................................. 3.2

Frost protection ..............................................................................3.2

Ventilation ....................................................................................... 3.2

Cooling air requirement ..................................................................3.3

Ventilation possibilities ................................................................... 3.4

Condensate disposal ......................................................................3.4

3.3 Installation .................................................................................... 3.5

General .......................................................................................... 3.5

Checking the delivery scope .......................................................... 3.5

Installing the compressor ............................................................... 3.5

Connecting the compressor to the compressed air network .......... 3.5

Connecting the cooling water (option) ............................................ 3.6

Removing the transport securing bolts ........................................... 3.6

Activating the belt tensioning device .............................................. 3.7

Checking the oil level...................................................................... 3.7

3.4 Electrical connection ...................................................................3.8

3.5 Commissioning .......................................................................... 3.10

Checking the rotational direction .................................................. 3.10

Opening the stop valves ............................................................... 3.10

Checking for leaks ........................................................................ 3.10

Conduct trail run ........................................................................... 3.10

Commissioning following extended stoppages ............................. 3.11

4.1 General .......................................................................................... 4.1

4.2 General faults ............................................................................... 4.2

5.1 Safety instructions .......................................................................5.1

5.2 General .......................................................................................... 5.2

Maintenance through BOGE service .............................................. 5.2

Review of regular maintenance work ............................................. 5.2

Part 3:

Installation

Index

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

Inhalt.pm6.5 - USA

Page V

Maintenance intervals .................................................................... 5.3

General information concerning the lubricants used ...................... 5.4

Disposal of used operating material ............................................... 5.5

Spare and wearing parts ................................................................5.5

5.3 Regular maintenance work ..........................................................5.6

Clean or change intake filter...........................................................5.6

Cleaning the filter cartridge ............................................................ 5.6

Changing the supply air filter mats (option) ....................................5.7

Lubricating the drive motor bearings .............................................. 5.7

Drive motors with permanent lubrication ........................................5.7

Drive motors with lubrication device ...............................................5.8

Servicing drive motor ..................................................................... 5.9

Changing the V-belt ...................................................................... 5.10

Setting GM – Belt tensioning device S 40-2 – S 341 /

SF 40-2 – SF 220 ......................................................................... 5.11

Checking the oil level, topping up oil ............................................ 5.11

Changing the oil filter ................................................................... 5.13

Changing the oil separator ........................................................... 5.14

Oil change .................................................................................... 5.16

Flushing the oil circuit ................................................................... 5.18

Cleaning the compressed air / oil cooling unit (air cooling)...........5.18

Proportional controller (option for S-series) .................................. 5.19

Checking the safety valve ............................................................. 5.20

5.4 Spare parts and optional equipment ........................................ 5.21

List of spare and wearing parts (for maintenance) ....................... 5.21

6.1 Flow chart ..................................................................................... 6.1

Air cooled version, standard ........................................................... 6.1

Water cooled version, serial connection .........................................6.2

Water cooled version, parallel connection ......................................6.2

Air cooled version, frequency-controlled ........................................6.3

6.2 List of maintenance and service work........................................6.4

Part 6:

Appendix

Page VI BOGE Operating instructions for S 40-2... S 341 / SF 40-2 ...SF 220 series screw compressors

Inhalt.pm6.5 - USA

Index

Allgemeines.pm6.5 - USA

Page 1.1

General

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

Safety instructions for

compressor operation

1.1 General safety instructions

WARNING!

Nonobservance of the following safety instructions may lead to injuries

and damage to the compressor.

Also observe the generally valid safety and accident prevention regu-

lations in addition to the information in these operating instructions!

1. Ensure that no commissioning or maintenance work on the compressor

be undertaken until these operating instructions are understood.

2. Only use the compressor for its intended use, as described in these op-

erating instructions.

3. The owner must ensure:

– That only appropriately trained and authorized personnel work on this

compressor.

– That the operating, maintenance and repair personnel has been made

fully familiar with all safety instructions, and that they are being observed

– That the compressor is only operated in a safe operating condition.

4. Avoid any operating method which may impair the safety of the com-

pressor.

5. Do not exceed the limit value for the final compression pressure specified

on the type plate.

6. Do not operate the compressor without the attendant protection and

safety devices.

Do not dismantle any built-in safety devices or put them out of operation.

Ensure that all cladding and doors are closed prior to commissioning/

starting up the compressor and are not opened during operation.

7. Place the compressor out of operation as described in these operating

instructions, when dismantling the cladding or safety devices for repair

or maintenance work. Reattach all cladding and safety devices immedi-

ately upon completion of the repair or maintenance work.

8 Only operate the compressor using the additional equipment (options)

recommended or authorized by the manufacturer.

9. Undertake conversions and modifications of the compressor only in

agreement with BOGE, taking all relevant safety regulations into consid-

eration.

The manufacturer is not liable for damages resulting from independent

modifications on the compressor.

10. Never start compressor when one or serveral parts (e.g. cable, plug) are

damaged, when not in perfect working order or when damage is detected

or suspected.

11. Observe all safety and danger signs directly attached on the compressor!

12. The compressed air-oil pressure receiver has to be inspected in pre-

determined intervals according to the local authorities responsible for

pressure receivers.

13. To avoid damages, special precautions have to be taken during (re-)

operation of compressors with frequency control, if the frequency con-

verter was cut off from the power supply for a longer period of time

(> 12 months). In this case please contact the BOGE-Service.

Allgemeines.pm6.5 - USA

Page 1.2

General

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

1. Ensure that maintenance work is only carried out by appropriately trained

persons.

2. Ensure that setting work, malfunction rectification and repair are only

carried out by specialists or appropriately trained persons.

3. Prior to maintenance or repair work:

– Switch off main switch.

– Secure main switch against unintentional switch-on.

– Check to ensure that all parts have been isolated.

– Disconnect compressor from compressed air network (relieve or block

pressurized lines).

4. Exercise extreme caution during repair or maintenance work requiring

compressor to be operational.

Ensure that no persons are located in the hazardous area.

5. Ensure that work on the electrical equipment is only undertaken by quali-

fied electricians.

6. Work on voltage carrying parts and devices are not permitted. Exceptions

are governed by the appropriate regulations.

CAUTION

7. Only use original spare parts, compressor oils and operating

materials released by BOGE during repair or maintenance.

8. The operator is required to check the compressor daily for externally vis-

ible damage and defects, and to immediately report any changes (includ-

ing operational behavior).

9. When the automatic restart (Auto-Restart) is activated, the compressor

restarts automatically following a voltage loss.

Prerequisite: The net pressure is lower than the switch-on pressure.

The owner of a compressor plant is required to ensure that it is properly in-

stalled, operated and maintained.

For operation of the compressor plant, the accident prevention regulations

of the owner country must be observed in addition to the data contained in

these operating instructions.

In the event that measures are required above and beyond the legal regu-

lations or the data contained in these operating instructions, then it is of

utmost importance that these be carried out prior to commissioning the

compressor plant.

Accident prevention

regulations

Safety instructions for

maintenance and repair

of the compressor

1.1 General safety instructions

Allgemeines.pm6.5 - USA

Page 1.3

General

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

WARNING!

Failure to adhere to these recommendations can result in mechanical failure,

property damange and serious injury or death.

All air and water inlet, and air and water discharge pipework to and from the

inlet and discharge port connections must take into account vibration, pul-

sations, temperature, maximum pressure applied, corrosion and chemical

resistance. In addition, it should be noted that lubricated compressors will

discharge some oil into the air stream; therefore, compatibilty between dis-

charge piping, system accessories and software must be assured.

For the foregoing reasons, the use of plastic piping, and soldered copper

fittings as discharge piping is not recommended. In addition, flexible joints

and/or flex lines can only be considered for such purposes if their specifi-

cations fit the operating parameters of the system.

It is the responsibility of the installer and owner to provide the appropriate

service pipework to and from the machine.

WARNING!

Statement concerning the inadvertent breathing of compressed air

exhaust.

The purchaser/user shall ensure that adequate ventilation and make up air

are provided if a non-BAP designated compressor supplies air in a confined

area to air consuming devices such as air motors, air tools, solenoids, air

cylinders, air guns, nozzles, etc. The compressed air discharge stream may

contain residual coolants/lubricants/carbon monoxide and condensable

hydrocarbons or other materials which may be hazardous to health with pro-

longed inhalation.

1.1 General safety instructions

Allgemeines.pm6.5 - USA

Page 1.4

General

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

1. 2 Introduction

The purpose of these operating instructions is to familiarize the user with the

function and all application possibilities of the compressor.

These operating instructions contain important information on how to operate

the compressor safely, economically and according to its intended use. Ob-

serving these operating instructions will assist in avoiding danger, to reduce

repair costs and downtimes and to increase the reliability and service life of

the compressor. It contains important information concerning the required

maintenance and repair measures, assists in case of malfunctions and con-

tains data concerning spare and wearing parts.

The operating instructions must at all times be made available to the com-

pressor operating personnel at the place of operation.

The operating instructions must be carefully read and applied by all persons

engaged to undertake the following work on the compressor:

– Operation, including fault rectification and daily care

– Maintenance (service, inspection, repair)

– Commissioning

– Transportation

The compressor and its additional equipment must not be installed and

commissioned until the operating instructions are understood.

These operating instructions can be supplemented with instructions on the

basis of existing national regulations concerning accident prevention and

environmental protection.

In the illustrations, the compressor is shown in part without cladding or safety

devices for better visualization. However, operation without these compo-

nents is prohibited!

DANGER!

Risk of injury! Danger is used to indicate the presence of a hazard which

will cause severe personal injury, death, or substatial property damage if the

warning is ignored.

WARNING!

Warning is used to indicate the presence of a hazard which can cause se-

vere personal injury, death, or substantial property damage if the warning is

ignored.

CAUTION!

Caution is used to indicate the presence of a hazard which will or can cause

minor personal injury or property damage if the warning is ignored.

DANGER: Voltage! This symbol indicates information warning of life threat-

ening electrical voltage levels.

It indicates work which must be exclusively performed by skilled electricians.

NOTICE!

Notice is used to notify people of installation, operation, or maintenance in-

formation which is important but not hazard-related.

Symbols used

Allgemeines.pm6.5 - USA

Page 1.5

General

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

1. 2 Introduction

Discharge air.

Can contain carbon monoxide

or other contaminants. Will

cause severe injury or death.

Do not breathe this air.

DANGER

NOTICE

Electrical power inlet.

Before working at the compressor:

– disconnect all current-cyarrying parts!

– check if all parts actually voltage-free!

– secure the compressor against switching-on!

– reduce the pressure in all areas!

If you neglect these rules, your health will be endangered!

Before putting into service:

– read the instructions

– check electric connections

– check oil-level (not for oil-free)

– if applicable, remove the transport safety device

– check the direction of rotation of compressor

– operate only with a belt protective grating

or a sound protection bonnet.

– do not close the cooling air inlets and outlets air

during operation!

Regular maintenance:

Observe the operating instructions!

– check suction filter weekly, if necessary clean

or replace it

– check cooler for dirt, if necessary clean it

– check oil-level weekly (not for oil-free)

– drain condensation water from pressure tank

at least once a week

– check operativeness of automatic steam trap

NOTICE

Reler to the

Instruction/Operators Manual

before performing any

maintenance.

NOTICE

Do not operate without

enclosure panels & forklift

covers in place.

Refer to the

Instruction/Operators Manual

before performing any

maintenance.

NOTICE

Motors must be greased

periodically. See Operators

Manual for procedure.

Warning:

The unit is operated by remote control,

and might start without warning.

NOTICE

Air discharge.

Prohibited:

Never open the valve before

the air hose (connection to

the compressed air network)

is connected.

Hazardous voltage. Can cause

severe injury or death.

Disconnect power before

servicing.

Lockout/Tagout machine.

WARNING

Allgemeines.pm6.5 - USA

Page 1.6

General

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

NOTICE

Lift here.

NOTICE

Rotation.

Improper coolant filter replace-

ment will cause compressor

damage.

Replace filter element after first

500 hours of operation and every

3000 hours thereafter or when

coolant is changed.

CAUTION

See motor rating plate for

relubrication interval, kind and

quantity of grease. Always

lubricate with motor running.

Motor lubrication

1. 2 Introduction

Exposed fan blade. Can cause

severe injury.

Do not operate with covers

removed.

Disconnect power. Lock and tag.

WARNING

Hot surface.

Can cause severe injury.

Do not touch. Allow to cool bevore

servicing.

WARNING

High pressure air.

Can cause severe injury or death.

Relieve pressure before removing

filter plugs/caps. fittings or covers.

WARNING

Moving parts.

Can cause severe injury.

Do not operate with covers removed.

Service only with machine blocked to

prevent turn over.

WARNING

Use of incorrect coolant can

cause system contamination.

Use only BOGE Syprem 8000 S.

CAUTION

Allgemeines.pm6.5 - USA

Page 1.7

General

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

Intended use

Inadmissible use

BOGE S series screw compressor, including its additional equipment, is

exclusively intended for the compression of air.

The air taken in must not contain any explosive or chemically instable gases

or vapors.

Do not exceed specified final compression temperature.

BOGE screw compressors are designed for stationary operation.

Ensure that they are only installed and operated in dry and clean rooms.

Operation, control and maintenance are designed to be executed by trained

and authorized operators.

Never direct the produced compressed air towards persons. Danger to life!

WARNING!

Statement concerning the use of this equipment for breathing air and/

or aqua lung service. If the model number on this air compressor contains

the letters "BAP", the compressor is suitable for use in breathing air services.

In the absence of such a designation, the compressor is NOT considered as

capable of producing air of breathing quality. For a compressor to be capable

of use in breathing air services it must be fitted with additional specialized

equipment to properly filter and/or purify the air to meet all applicable federal,

state and local laws, rules, regulations and codes, such as, but not limited

to, OSHA 29 CFR 1910.134, Compressed Gas Association Commodity

Specification G-7, 1-1966, Grade D Breathing Air and/or Canadian Standards

Association. Should the Purchaser and/or User fail to add such specialized

equipment and proceeds to use the compressor for breathing air service,

the Purchaser/User assumes all liability resulting therefrom without any re-

sponsibility or liability being assumed by BOGE COMPRESSORS.

The Purchaser is urged to include the above provision in any agreement for

any resale of this compressor.

This BOGE screw compressor is not explosion protected. Do not operate in

explosive areas!

Do not operate compressor in rooms in which extreme dust, toxic or flam-

mable vapors and gases may occur.

The following is not permitted:

– Exceeding the final compression pressure indicated on the type plate.

– Altering the safety devices and cladding or placing them out of operation.

– Removing or painting over signs and symbols on the compressor.

– Operation of the compressor by unauthorized or untrained persons.

– Operation of the compressor with removed cladding or safety devices.

1. 2 Introduction

Allgemeines.pm6.5 - USA

Page 1.8

General

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

Data

on the type plate

1. 2 Introduction

BOGE does not accept any liability for breakage or transportation damage.

Please inspect the compressor immediately after delivery and direct dam-

age claims to the last carrier – even when the packing is not damaged!

To safeguard claims against the carrier we recommend leaving the machine,

devices and packing material in the same condition as they were in when

the damage was detected.

In the event of any other complaints, please inform us within six days after

arrival of the delivery.

Enter the data of your compressor from the type plate or enclosed data

sheet in the illustration below. This will ensure that in the event of enquiries,

you will always have the most important data at hand.

Transportation

damage

Please do not hesitate to contact BOGE service if you have any questions.

Please call:



770 -874-1570

In the event of inquiries, always specify the following data of your compressor

to prevent any delays:

– Type

– Year of manufacture

– Machine number

NOTICE!

Only BOGE service technicians or persons authorized by BOGE in writing

may repair or alter the compressor during the warranty period. Otherwise all

warranty claims will expire!

Service

Fig. 1.1: Data on the type plate

Produkt.pm6.5 - USA

Page 2.1

Product description

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

Technical data

Technical data for S 40-2 to S 100-2, part 1

1

) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.

2

) Only for 460 V / 60 Hz. The fuse values change in the case of other mains voltages and frequencies.

2.1

Water cooling

Air cooling

Type S 40-2 S 50-2 S 60-2 S 61-2 S 75-2 S 100-2

Dimensions

– Height (silenced) [inch] 57 57 57 57 57 57

– Height (super silenced) [inch] 77 77 77 77 77 77

– Depth [inch] 64 64 64 79 79 79

– Width (silenced / super silenced) [inch] 38 38 38 42 42 42

Weight

– silenced [lbs.] 1790 1830 1855 2570 2680 3135

– super silenced [lbs.] 1860 1900 1915 2670 2790 3245

Max. sound pressure level [±3 dB(A)]

accord. to DIN 45635, part 13 76/71 78/72 78/73 79/73 79/73 80/73

– silenced / super silenced [dB(A)]

Measuring surface dimension

15/16 15/16 15/16 16/17 16/17 16/17

– silenced / super silenced [dB(A)]

Sound capacity level

91/87 93/88 93/98 95/90 95/90 96/90

– silenced / super silenced [dB(A)]

Max. sound pressure level [±3 dB(A)]

accord. to DIN 45635, part 13 75/70 77/71 77/72 78/72 78/72 79/72

– silenced / super silenced [dB(A)]

Measuring surface dimension

15/16 15/16 15/16 16/17 16/17 16/17

– silenced / super silenced [dB(A)]

Sound pressure capacity

90/86 92/87 92/88 94/89 94/89 95/89

– silenced / super silenced [dB(A)]

Compressor

max. final compression temperature [°F] + 230 + 230 + 230 + 230 + 230 + 230

Volume flow according to ISO 1217 Part C

– p

max

= 100 psig [cfm] 195.3 234.8 257.6 285.5 345.9 448.6

– p

max

= 115 psig [cfm] 182.6 224.2 247.2 271.9 329.4 427.3

– p

max

= 125 psig [cfm] 182.6 224.2 247.2 271.9 329.4 427.3

– p

max

= 150 psig [cfm] 163.5 204.1 223.9 244.4 293.1 370.8

– p

max

= 190 psig [cfm] 134.9 174.8 189.3 207.3 251.1 324.9

Drive motor

Rated power [hp] 40 50 60 60 75 100

Rated speed

– 60 Hz [min

-1

] 3600 3600 3600 3600 3600 3600

Protection type TEFC TEFC TEFC TEFC TEFC TEFC

ISO class F F F F F F

Electrical connection

Mains voltage

1

) [V]

200/208/230 230 230 230 230 230

460/575 460/575 460/575 460/575 460/575 460/575

Frequency

1

) [Hz] 60 60 60 60 60 60

Recommended fuse protection

2

) [A]

150/150/125 175/70 175/90 175/90 225/125 300/150

60/50 60 70 70 90 125

Produkt.pm6.5 - USA

Page 2.2

Product description

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

2.1 Technical data

Technical data for S 101 to S 341, part 1

1

) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.

2

) Only for 460 V / 60 Hz. The fuse values change in the case of other mains voltages and frequencies.

Air coolingWater cooling

Type S 101 S 125 S 150 S 151 S 180 S 220 S 271 S 341

Dimensions

– Height (silenced) [inch] 69 69 69 79 79 79 84.4 84.4

– Height (super silenced) [inch] 89 89 89 99 99 99 104.1 104.1

– Width (silenced / super silenced) [inch] 93 93 93 89/101 89/101 89/101 122 122

– Depth [inch] 53 53 53 63 63 63 75.2 75.2

Weight

– silenced [lbs.] 4080 4190 4565 5090 5400 5735 9921 11023

– super silenced [lbs.] 4210 4315 4700 5315 5620 5955 10141 11244

Max. sound pressure level [±3 dB(A)]

accord. to DIN 45635, part 13 76/72 79/74 79/74 85/77 85/77 83/74 84/77 87/80

– silenced / super silenced [dB(A)]

Measuring surface dimension

17/18 17/18 17/18 18/19 18/19 18/19 18/19 19/20

– silenced / super silenced [dB(A)]

Sound capacity level

93/90 96/92 96/92 101/93 101/93 101/93 105/99 105/99

– silenced / super silenced [dB(A)]

Max. sound pressure level [±3 dB(A)]

accord. to DIN 45635, part 13 72/70 73/71 73/71 79/71 79/71 79/71 86/79 86/79

– silenced / super silenced [dB(A)]

Measuring surface dimension

17/18 17/18 17/18 18/19 18/19 18/19 18/19 18/19

– silenced / ssuper silenced [dB(A)

Sound pressure capacity

89/88 90/89 90/89 79/90 79/90 97/90 104/98 104/98

– silenced / super silenced [dB(A)]

Compressor

max. final compression temperature [°F] + 230 + 230 + 230 + 230 + 230 + 230 + 230 + 230

Volume flow according to ISO 1217 part C

– p

max

= 100 psig [cfm] 480 580 685 706 861 1024 1208 1498

– p

max

= 115 psig [cfm] 463 555 650 685 823 985 1080 1439

– p

max

= 125 psig [cfm] 463 – – 685 823 950 1080 1439

– p

max

= 150 psig [cfm] 403 484 576 600 735 886 – 1310

– p

max

= 190 psig [cfm] 346 424 501 508 629 766 – 1119

Drive motor

Rated power [Hp] 100 125 150 150 180 200 250 350

Rated speed

– 60 Hz [min

-1

] 3600 3600 3600 3600 3600 1800 1800 1800

Protection type TEFC TEFC TEFC TEFC TEFC TEFC TEFC TEFC

ISO class FFFFFFFF

Electrical connection

Mains voltage

1

) [V]

230/460 460/575 460/575 460/575 460/575 460/575 460/575 460/575

575

Frequency

1

) [Hz] 60 60 60 60 60 60 60 60

Recommended fuse protection

2

) [A]

300/150 175/150 200/175 200/175 300/225 300/250 400 500

125

Produkt.pm6.5 - USA

Page 2.3

Product description

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

Type S 40-2 S 50-2 S 60-2 S 61-2 S 75-2 S 100-2

Oil filling quantity

Oil receiver volume [gallon] 11 11 11 17 17 17

Total oil filling quantity [gallon] 6 6 6 10 10 10

Oil topping up quantity

between min. + max. [gallon] 1.5 1.5 1.5 2 2 2

Intake air temperature

– min. [°F] + 41 + 41 + 41 + 41 + 41 + 41

– max. [°F] + 113 + 113 + 113 + 113 + 113 + 104

Cooling air requirement

– free-standing installation [cfm] 6600 7700 7700 7700 9400 10800

– with supply and exhaust [cfm] 3300 3800 3800 3800 4700 5400

– (air duct)

– free ventilator pressure [inch/H

2

O] 0.24 0.24 0.24 0.24 0.24 0.24

Cooling air requirement

– free-standing installation [cfm] 1200 1200 1200 1200 1200 1200

– with supply and exhaust [cfm] 600 600 600 600 600 600

Required cooling water quantity

– delta t = 15 K [cfm] 0.958 1.182 1.440 1.440 1.764 2.404

– delta t = 30 K [cfm] 0.479 0.591 0.720 0.720 0.882 1.202

Max. cooling water quantity [cfm] 2.05 2.1 2.05 2.05 2.5 2.5

Cooling water inlet temperature

– min. [°F] + 41 + 41 + 41 + 41 + 41 + 41

– max. [°F] + 86 + 86 + 86 + 86 + 86 + 86

Cooling water outlet temperature

– max. [°F] + 113 + 113 + 113 + 113 + 113 + 113

Cooling water pressure

– min. [psig] 30 30 30 30 30 30

– max. [psig] 146 146 146 146 146 146

Operating pressure switch

1

)

(factory settings)

– p

max

= 100 psig: Switch-off press. p

max

[psig] 100 100 100 100 100 100

Switch-on press. p

min

[psig] 87 87 87 87 87 87

– p

max

= 115 psig: Switch-off press. p

max

[psig] 115 115 115 115 115 115

Switch-on press. p

min

[psig] 100 100 100 100 100 100

– p

max

= 125 psig: Switch-off press. p

max

[psig] 125 125 125 125 125 125

Switch-on press. p

min

[psig] 110 110 110 110 110 110

– p

max

= 150 psig: Switch-off press. p

max

[psig] 150 150 150 150 150 150

Switch-on press. p

min

[psig] 130 130 130 130 130 130

– p

max

= 190 psig: Switch-off press. p

max

[psig] 190 190 190 190 190 190

Switch-on press. p

min

[psig] 174 174 174 174 174 174

Safety valve

Activation pressure at:

– p

max

= 100 psig [psig] 160 160 160 160 160 160

– p

max

= 115 psig [psig] 160 160 160 160 160 160

– p

max

= 150 psig [psig] 160 160 160 160 160 160

– p

max

= 190 psig [psig] 203 203 203 203 203 203

Air cooling

1

) Compressors for other operating pressures P

min

= P

max

minus (–) 14.5 psig.

Technical data for S 40-2 to S 100-2, part 2

2.1 Technical data

Water cooling

Produkt.pm6.5 - USA

Page 2.4

Product description

BOGE Operating instructions for S 40-2...S 341 / SF 40-2...SF 220 series screw compressors

Technical data for S 101 to S 341, part 2

Technical data2.1

Type S 101 S 125 S 150 S 151 S 180 S 220 S 271 S 341

Oil filling quantity

Oil receiver volume [gallon] 29 29 29 46 46 46 61 61

Total oil filling quantity [gallon] 16 16 16 24 24 24 34 34

Oil topping up quantity

between min. + max. [gallon] 2.4 2.4 2.4 4.0 4.0 4 4.8 4.8

Intake air temperature

– min. [°F] + 41 + 41 + 41 + 41 + 41 + 41 + 41 + 41

– max. [°F] + 113 + 113 + 113 + 113 + 113 + 113 + 113 + 113

Cooling air requirement

– free-standing installation [cfm] 11800 18900 18900 18900 28700 28700 32960 38846

– with supply and exhaust [cfm] 5900 9400 9400 9400 14350 14350 16480 19423

– (air duct)

– free ventilator pressure [inch/H

2

O] 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24

Cooling air requirement

– free-standing installation [cfm] 2000 2000 2000 2000 5880 5880 5880 5880

– with supply and exhaust [cfm] 1000 1000 1000 1000 2940 2940 2940 2940

Required cooling water quantity

– delta t = 15 K [cfm] 2.41 2.881 3.528 7.997 4.23 5.127 6.409 7.997

– delta t = 30 K [cfm] 1.20 1.440 1.764 3.998 2.11 2.564 3.205 3.998

Max. cooling water quantity [cfm] 5.30 5.3 5.3 8.0 7.1 7.1 8.0 8.0

Cooling water inlet temperature

– min. [°F] + 41 + 41 + 41 + 41 + 41 + 41 + 41 + 41

– max. [°F] + 86 + 86 + 86 + 86 + 86 + 86 + 86 + 86

Cooling water outlet temperature

– max. [°F] + 113 + 113 + 113 + 113 + 113 + 113 + 113 + 113

Cooling water pressure

– min. [psig] 30 30 30 30 30 30 30 30

– max. [psig] 146 146 146 146 146 146 146 146

Operating pressure switch

1

)

(factory settings)

– p

max

= 100 psig: Switch-off press. p

max

[psig] 100 100 100 100 100 100 100 100

87

Switch-on press. p

min

[psig]87878787878787

– p

max

= 115 psig: Switch-off press. p

max

[psig] 115 115 115 115 115 115 115 115

Switch-on press. p

min

[psig] 100 100 100 100 100 100 100 100

– p

max

= 125 psig: Switch-off press. p

max

[psig] 125 125 125 125 125 125 125 125

Switch-on press. p

min

[psig] 110 110 110 110 110 110 110 110

– p

max

= 150 psig: Switch-off press. p

max

[psig] 150 150 150 150 150 150 – 150

Switch-on press. p

min

[psig] 130 130 130 130 130 130 – 130

– p

max

= 190 psig: Switch-off press. p

max

[psig] 190 190 190 190 190 190 – 190

Switch-on press. p

min

[psig] 174 174 174 174 174 174 – 174

Safety valve

Activation pressure at:

– p

max

= 100 psig [psig] 160 160 160 160 160 160 160 160

– p

max

= 115 psig [psig] 160 160 160 160 160 160 160 160

– p

max

= 150 psig [psig] 160 160 160 160 160 160 160 160

– p

max

= 190 psig [psig] 203 203 203 203 203 203 203 203

Air cooling

1

) Compressors for other operating pressures P

min

= P

max

minus (–) 14.5 psig.

Water cooling

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Boge S 101 Operating Instructions Manual

Boge S 101 Operating Instructions Manual

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