KTM 890 Adventure 2021 Owner's manual

OWNER'S MANUAL 2021

890 ADVENTURE

890 ADVENTURE L

Art. no. 3214267en

DEAR KTM CUSTOMER

*3214267en*

3214267en

04/2021

DEAR KTM CUSTOMER

Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art

sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.

We wish you good and safe riding at all times!

Please enter the serial numbers of your vehicle below.

Vehicle identification number ( p. 26) Dealer's stamp

Engine number ( p. 28)

Key number ( p. 28)

The Owner's Manual contained the latest information for this model series at the time of publication. However,

minor differences due to further developments in design cannot be ruled out completely.

All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right

to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,

without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-

tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-

ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that

does not belong to the regular scope of supply.

DEAR KTM CUSTOMER

2

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission

of the copyright owner.

ISO 9001(12 100 6061)

KTM applies quality assurance processes that lead to the highest possible product quality as

defined in the ISO 9001 international quality management standard.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

Stallhofnerstraße 3

5230 Mattighofen, Austria

This document is valid for the following models:

890 ADVENTURE EU (F9703U5, F9703U6)

890 ADVENTURE L EU (F9703UE, F9703UF)

TABLE OF CONTENTS

3

TABLE OF CONTENTS

1 MEANS OF REPRESENTATION .................... 11

1.1 Symbols used .................................. 11

1.2 Formats used................................... 12

2 SAFETY ADVICE.......................................... 13

2.1 Use definition – intended use............ 13

2.2 Misuse............................................ 13

2.3 Safety advice................................... 13

2.4 Degrees of risk and symbols .............. 14

2.5 Tampering warning........................... 15

2.6 Safe operation ................................. 15

2.7 Protective clothing ........................... 17

2.8 Work rules....................................... 17

2.9 Environment.................................... 18

2.10 Owner's Manual ............................... 18

3 IMPORTANT NOTES.................................... 20

3.1 Manufacturer warranty, implied

warranty.......................................... 20

3.2 Fuel, auxiliary substances ................. 20

3.3 Spare parts, technical accessories ..... 20

3.4 Service ........................................... 21

3.5 Figures ........................................... 21

3.6 Customer service.............................. 21

4 VIEW OF VEHICLE ...................................... 22

4.1 View of vehicle, front left (example) ... 22

4.2 View of vehicle, rear right

(example)........................................ 24

5 SERIAL NUMBERS ..................................... 26

5.1 Vehicle identification number............ 26

5.2 Type label ....................................... 27

5.3 Key number..................................... 28

5.4 Engine number ................................ 28

5.5 Fork part number ............................. 29

5.6 Shock absorber article number .......... 29

5.7 Steering damper article number ........ 30

6 CONTROLS................................................. 31

6.1 Clutch lever..................................... 31

6.2 Hand brake lever.............................. 31

6.3 Throttle grip .................................... 32

6.4 Switches on the left side of the

handlebar........................................ 32

6.4.1 Combination switch...................... 32

6.4.2 Light switch ................................ 33

6.4.3 Cruise control system tip switch .... 34

6.4.4 Menu buttons.............................. 37

6.4.5 Turn signal switch........................ 38

TABLE OF CONTENTS

4

6.4.6 Horn button ................................ 39

6.5 Switches on the right side of the

handlebar........................................ 39

6.5.1 Start button/emergency OFF

switch......................................... 39

6.6 Ignition and steering lock.................. 40

6.7 Locking the steering......................... 41

6.8 Unlocking the steering...................... 42

6.9 Socket for electrical accessories ........ 42

6.10 Opening the fuel tank filler cap ......... 43

6.11 Closing the fuel tank filler cap........... 45

6.12 Fuel cocks....................................... 46

6.13 Opening the storage compartment

under the passenger seat .................. 46

6.14 Closing the storage compartment

under the passenger seat .................. 48

6.15 Opening the storage compartment on

the left............................................ 49

6.16 Closing the storage compartment on

the left............................................ 51

6.17 Opening the storage compartment on

the right.......................................... 52

6.18 Closing the storage compartment on

the right.......................................... 54

6.19 Tool set........................................... 55

6.20 Grab handles ................................... 56

6.21 Luggage rack plate........................... 56

6.22 Seat lock......................................... 57

6.23 Passenger foot pegs ......................... 58

6.24 Shift lever ....................................... 58

6.25 Foot brake lever ............................... 59

6.26 Side stand....................................... 60

7 COMBINATION INSTRUMENT ..................... 61

7.1 Combination instrument ................... 61

7.2 Activation and test ........................... 61

7.3 Day-night mode ............................... 63

7.4 Warnings......................................... 64

7.5 Ice warning ..................................... 64

7.6 Indicator lamps................................ 66

7.7 Display ........................................... 70

7.8 Rally display (optional) ..................... 74

7.9 Speed............................................. 75

7.10 Shift warning light ........................... 76

7.11 Speedometer ................................... 77

7.12 Heated grip (optional)....................... 78

7.13 Seat heater (optional)....................... 78

7.14 Ride display .................................... 79

7.15 ABS display..................................... 79

7.16 MTC display .................................... 80

7.17 Cruise control indicator (optional)...... 80

7.18 Coolant temperature indicator ........... 81

TABLE OF CONTENTS

5

7.19 Fuel level display ............................. 82

7.20 Ambient air temperature indicator ..... 84

7.21 Time............................................... 84

7.22 Favorites display .............................. 85

7.23 Quick Selector 1 display ................... 85

7.24 Quick Selector 2 display ................... 86

7.25 Navigation display............................ 86

7.26 Menu.............................................. 87

7.26.1 KTM MY RIDE............................. 87

7.26.2 Audio ......................................... 88

7.26.3 Navigation................................... 90

7.26.4 Pairing........................................ 91

7.26.5 Phone......................................... 92

7.26.6 Headset ...................................... 95

7.26.7 Telephony ................................... 97

7.26.8 Trips/Data ................................... 98

7.26.9 General Info ................................ 99

7.26.10 Trip 1 ....................................... 100

7.26.11 Trip 2 ....................................... 101

7.26.12 TPMS (function optional)............ 102

7.26.13 Warning .................................... 103

7.26.14 Ride Mode ................................ 104

7.26.15 Ride Mode ................................ 105

7.26.16 Rally (optional).......................... 107

7.26.17 Throttle Response (optional) ....... 108

7.26.18 Leave Rally (optional)................. 109

7.26.19 Motorcycle ................................ 110

7.26.20 MTC ......................................... 111

7.26.21 MTC+MSR (optional).................. 112

7.26.22 ABS.......................................... 114

7.26.23 Heating Grip (function

optional) ................................... 115

7.26.24 Heating Seat Rider (function

optional) ................................... 116

7.26.25 Quick Shift+ (optional) ............... 117

7.26.26 Settings .................................... 117

7.26.27 Favorites................................... 118

7.26.28 Quick Selector 1........................ 119

7.26.29 Quick Selector 2........................ 120

7.26.30 Bluetooth.................................. 121

7.26.31 Display Theme........................... 122

7.26.32 Shift Light ................................ 123

7.26.33 RPM1....................................... 123

7.26.34 RPM2....................................... 124

7.26.35 Shift Light ................................ 125

7.26.36 Setting the time and date ........... 125

7.26.37 DRL ......................................... 128

7.26.38 Units ........................................ 130

7.26.39 Distance ................................... 130

7.26.40 Temperature.............................. 131

7.26.41 Fuel Cons.................................. 131

7.26.42 Language .................................. 132

TABLE OF CONTENTS

6

7.26.43 Heating (function optional) ......... 133

7.26.44 Heating Grip (function

optional) ................................... 134

7.26.45 Heating Seat Rider (function

optional) ................................... 135

7.26.46 Heating Seat Pillion (function

optional) ................................... 136

7.26.47 Service ..................................... 137

7.26.48 Extra Functions ......................... 138

8 ERGONOMICS .......................................... 139

8.1 Setting the front rider's seat............ 139

8.2 Handlebar position......................... 140

8.3 Adjusting the handlebar

position ..................................... 140

8.4 Adjusting the windshield ................ 143

8.5 Adjusting the basic position of the

clutch lever ................................... 145

8.6 Adjusting the basic position of the

hand brake lever ............................ 146

8.7 Adjusting foot brake lever stub ........ 147

8.8 Adjusting the basic position of the

foot brake lever .......................... 148

8.9 Checking the basic position of the

shift lever...................................... 150

8.10 Adjusting the basic position of the

shift lever .................................. 151

9 PREPARING FOR USE............................... 153

9.1 Advice on preparing for first use ...... 153

9.2 Running in the engine .................... 155

9.3 Loading the vehicle ........................ 156

10 RIDING INSTRUCTIONS............................ 159

10.1 Checks and maintenance measures

when preparing for use ................... 159

10.2 Starting the vehicle ........................ 160

10.3 Starting off.................................... 161

10.4 Quickshifter + (optional)................. 162

10.5 Shifting, riding .............................. 163

10.6 MSR (optional) .............................. 169

10.7 Applying the brakes........................ 170

10.8 Stopping, parking........................... 172

10.9 Transporting .................................. 174

10.10 Refueling ...................................... 175

11 SERVICE SCHEDULE ................................ 178

11.1 Additional information.................... 178

11.2 Required work ............................... 178

11.3 Recommended work....................... 181

TABLE OF CONTENTS

7

12 TUNING THE CHASSIS ............................. 182

12.1 Shock absorber.............................. 182

12.2 Adjusting the rebound damping of

the shock absorber......................... 182

12.3 Adjusting the spring preload of the

shock absorber .............................. 184

13 SERVICE WORK ON THE CHASSIS............. 185

13.1 Raising the motorcycle with rear

lifting gear .................................... 185

13.2 Removing the rear of the

motorcycle from the lifting gear....... 185

13.3 Lifting the motorcycle with the

front lifting gear............................. 186

13.4 Taking the motorcycle off the front

lifting gear .................................... 188

13.5 Removing the passenger seat .......... 189

13.6 Mounting the passenger seat........... 190

13.7 Removing the front rider's seat ........ 190

13.8 Mounting the front rider's seat......... 191

13.9 Checking for chain dirt ................... 192

13.10 Cleaning the chain ......................... 192

13.11 Checking the chain tension ............. 194

13.12 Adjusting the chain tension............. 196

13.13 Checking the chain, rear sprocket,

engine sprocket, and chain guide .... 198

13.14 Removing the left side cover ........... 202

13.15 Installing the left side cover ............ 203

13.16 Removing the right side cover ......... 204

13.17 Installing the right side cover .......... 205

13.18 Removing the battery cover ............. 206

13.19 Installing the battery cover.............. 207

13.20 Removing left fuel tank spoiler ........ 208

13.21 Installing the left fuel tank spoiler ... 211

13.22 Removing right fuel tank spoiler ...... 213

13.23 Installing the right fuel tank

spoiler .......................................... 216

13.24 Removing the front fender .............. 218

13.25 Installing the front fender ............... 218

13.26 Cleaning the dust boots of the fork

legs ........................................... 219

13.27 Removing the windshield ................ 221

13.28 Installing the windshield................. 222

13.29 Removing left fuel tank cover .......... 223

13.30 Installing the left fuel tank cover ..... 224

13.31 Removing right fuel tank cover ........ 226

13.32 Installing the right fuel tank cover ... 227

13.33 Removing engine guard .................. 228

13.34 Installing the engine guard ............. 230

TABLE OF CONTENTS

8

14 BRAKE SYSTEM ....................................... 233

14.1 Anti-lock braking system (ABS) ....... 233

14.2 Checking brake discs...................... 236

14.3 Checking the front brake fluid

level ............................................. 237

14.4 Adding front brake fluid .............. 238

14.5 Checking the front brake linings ...... 241

14.6 Checking the free travel of the foot

brake lever .................................... 242

14.7 Checking the rear brake fluid

level ............................................. 243

14.8 Adding rear brake fluid ............... 244

14.9 Checking the rear brake linings ....... 247

15 WHEELS, TIRES ....................................... 248

15.1 Removing the front wheel ............ 248

15.2 Installing the front wheel ............ 250

15.3 Removing the rear wheel ............. 254

15.4 Installing the rear wheel .............. 257

15.5 Checking the rear hub damping

rubber pieces ............................. 260

15.6 Checking the tire condition ............. 262

15.7 Checking tire pressure.................... 264

15.8 Checking spoke tension .................. 266

15.9 Tubeless tire system....................... 267

15.10 Using tire repair spray .................... 268

16 ELECTRICAL SYSTEM ............................... 269

16.1 Daytime running light (DRL)............. 269

16.2 Removing the 12-V battery .......... 270

16.3 Installing the 12-V battery ........... 274

16.4 Charging the 12-V battery ........... 277

16.5 Changing the main fuse.................. 281

16.6 Changing the ABS fuses ................. 283

16.7 Changing the fuses of individual

electrical power consumers ............. 285

16.8 Checking the headlight setting ........ 288

16.9 Adjusting the headlight range.......... 289

16.10 Diagnostics connector .................... 292

16.11 Front ACC1 and ACC2 .................... 292

16.12 ACC1 and ACC2 rear ...................... 293

17 COOLING SYSTEM .................................... 294

17.1 Cooling system .............................. 294

17.2 Checking the coolant level in the

compensating tank......................... 295

17.3 Correcting the coolant level in the

compensating tank......................... 296

18 TUNING THE ENGINE............................... 299

18.1 Ride Mode .................................... 299

TABLE OF CONTENTS

9

18.2 Motorcycle traction

control (Cornering MTC).................. 300

18.3 Slip adjustment (optional)............... 301

18.4 Throttle Response (optional) ........... 302

19 SERVICE WORK ON THE ENGINE .............. 303

19.1 Checking the engine oil level........... 303

19.2 Changing the engine oil and oil

filter, cleaning the oil screens ...... 304

19.3 Adding engine oil........................... 308

19.4 Checking the free travel of the

clutch lever ................................... 310

19.5 Setting the free travel of the clutch

lever .......................................... 311

20 CLEANING, CARE ..................................... 312

20.1 Cleaning the motorcycle ................. 312

20.2 Checks and maintenance steps for

winter operation............................. 315

21 STORAGE................................................. 317

21.1 Storage ......................................... 317

21.2 Preparing for use after storage......... 318

22 TROUBLESHOOTING ................................ 319

23 TECHNICAL DATA..................................... 323

23.1 Engine.......................................... 323

23.2 Engine tightening torques ............... 325

23.3 Capacities ..................................... 331

23.3.1 Engine oil ................................. 331

23.3.2 Coolant..................................... 331

23.3.3 Fuel ......................................... 331

23.4 Chassis ......................................... 332

23.5 Electrical system............................ 334

23.6 Tires............................................. 335

23.7 Fork.............................................. 335

23.8 Shock absorber.............................. 336

23.9 Chassis tightening torques .............. 337

24 DECLARATIONS OF CONFORMITY ............. 347

24.1 Declarations of conformity .............. 347

24.2 Country-specific declarations of

conformity..................................... 348

25 SUBSTANCES .......................................... 349

26 AUXILIARY SUBSTANCES ......................... 352

27 STANDARDS ............................................ 354

28 INDEX OF SPECIAL TERMS ....................... 355

29 LIST OF ABBREVIATIONS.......................... 356

TABLE OF CONTENTS

10

30 LIST OF SYMBOLS.................................... 357

30.1 Red symbols.................................. 357

30.2 Yellow and orange symbols.............. 357

30.3 Green and blue symbols.................. 358

INDEX ............................................................. 359

MEANS OF REPRESENTATION 1

11

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

All work marked with this symbol requires specialist knowledge and technical understanding.

In the interest of your own safety, have these jobs performed by an authorized KTM workshop!

Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary

tools required.

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

1 MEANS OF REPRESENTATION

12

Indicates a voltage measurement.

Indicates a current measurement.

Indicates the end of an activity, including potential rework.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Indicates a proprietary name.

Name

®

Indicates a protected name.

Brand™ Indicates a brand available on the open market.

Underlined terms Refer to technical details of the vehicle or indicate technical terms, which

are explained in the glossary.

SAFETY ADVICE 2

13

2.1 Use definition – intended use

The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on gentle ter-

rain (unpaved roads). This vehicle is not suitable for use on race tracks.

Info

This vehicle is only authorized for operation on public roads in its homologated version.

2.2 Misuse

The vehicle must only be used as intended.

Dangers can arise for people, property and the environment through use not as intended.

Any use of the vehicle beyond the intended and defined use constitutes misuse.

Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the

respective use.

2.3 Safety advice

A number of safety instructions need to be followed to operate the product described safely. Therefore read this

instruction and all further instructions included carefully. The safety instructions are highlighted in the text and

are referred to at the relevant passages.

2 SAFETY ADVICE

14

Info

Various information and warning labels are attached in prominent locations on the product described. Do

not remove any information or warning labels. If they are missing, you or others may not recognize dangers

and may therefore be injured.

2.4 Degrees of risk and symbols

Danger

Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the

appropriate measures are not taken.

Warning

Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not

taken.

Caution

Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.

Note

Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are

not taken.

Note

Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

SAFETY ADVICE 2

15

2.5 Tampering warning

Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing

thereof:

1 The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replace-

ment, of any device or element of design incorporated into any new vehicle for the purpose of noise control

prior to its sale or delivery to the ultimate purchaser or while it is in use, or

2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any

person.

Among those acts presumed to constitute tampering are the acts listed below:

1 Removal or puncturing of the main silencers, baffles, header pipes or any other components which conduct

exhaust gases.

2 Removal or puncturing of parts of the intake system.

3 Lack of proper maintenance.

4 Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than

those specified by the manufacturer.

2.6 Safe operation

Danger

Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

– Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.

– Do not operate the vehicle if you are physically or mentally impaired.

2 SAFETY ADVICE

16

Danger

Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

– Always make sure there is sufficient ventilation when running the engine.

– Use effective exhaust extraction when starting or running the engine in an enclosed space.

Warning

Danger of burns Some vehicle components become very hot when the vehicle is operated.

– Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system

before the vehicle parts have cooled down.

– Let the vehicle parts cool down before you perform any work on the vehicle.

Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a

safe and environmentally compatible manner.

The vehicle should only be used by trained persons. An appropriate driver's license is needed to ride the vehicle

on public roads.

Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop.

Adhere to the information and warning labels on the vehicle.

SAFETY ADVICE 2

17

2.7 Protective clothing

Warning

Risk of injury Missing or poor protective clothing presents an increased safety risk.

– Wear appropriate protective clothing such as helmet, boots, gloves as well as trousers and a jacket

with protectors on all rides.

– Always wear protective clothing that is in good condition and meets the legal regulations.

In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective

clothing.

2.8 Work rules

Special tools are necessary for certain tasks. The tools are not a component of the vehicle, but can be ordered

using the number in parentheses. Example: bearing puller (15112017000)

During assembly, use new parts to replace parts which cannot be reused (e.g. self-locking screws and nuts, seals,

sealing rings, O-rings, pins, and lock washers).

In the case of certain screws, a screw adhesive (e.g. Loctite

®

) is required. Observe the manufacturer's instruc-

tions.

After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged

or worn parts.

After completing a repair or service work, check the operating safety of the vehicle.

2 SAFETY ADVICE

18

2.9 Environment

If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the

future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental conscious-

ness, and respect the rights of others.

When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and

regulations of the respective country.

Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no

legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad

to advise you.

2.10 Owner's Manual

Read this owner's manual carefully and completely before making your first trip. The Owner's Manual contains

useful information and many tips on how to operate, handle, and service your motorcycle. This is the only way to

find out how best to customize the vehicle for your own use and how you can protect yourself from injury.

Tip

Store the Owner's Manual on your terminal device, for example, so that you can read it whenever you need

to.

If you would like to know more about the vehicle or have questions on the material you read, please contact an

authorized KTM dealer.

The Owner's Manual is an important component of the vehicle. If the vehicle is sold, the Owner's Manual must be

downloaded again by the new owner.

The Owner's Manual can be downloaded several times using the QR code or the link on the delivery certificate.

Page is loading ...

KTM 890 Adventure 2021, 890 Adventure L 2021 Owner's manual

Related papers

Other documents