Atlantic alfea S S10 Installation guide

Installation and

operating manual

intended for professionals

To be saved for

future consultation

Heat pump air/water

split single service

Document n° 1303-16 ~ 18/03/2011

alféa S

www.atlantic.fr

Subject to modications without notice.

Non contractual document.

model S5

model S6

model S8

model S10

model S13

model S16

FR EN IT NL DE

ES PT

Contents

Description of the unit ............................................4

Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Denitions ..................................4

Specications ...............................5

Heating power curve ..........................6

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . .12

Installation .....................................................14

Regulation installation and maintenance conditions . . . 14

Unpacking and reservations . . . . . . . . . . . . . . . . . . .14

Receipt ..............................14

Handling .............................14

Accessories provided . . . . . . . . . . . . . . . . . . .14

Installation position . . . . . . . . . . . . . . . . . . . . . . . . . .14

Installation of the outside unit . . . . . . . . . . . . . . . . . .14

Installation precautions . . . . . . . . . . . . . . . . . .14

Outside unit positioning . . . . . . . . . . . . . . . . . .16

Condensate drain hose . . . . . . . . . . . . . . . . . .16

Installing the hydraulic module . . . . . . . . . . . . . . . . .17

Installation precautions . . . . . . . . . . . . . . . . . .17

Positioning the hydraulic module. . . . . . . . . . .17

Refrigeration connections . . . . . . . . . . . . . . . . . . . . .18

Rules and precautions. . . . . . . . . . . . . . . . . . .18

Refrigeration connections . . . . . . . . . . . . . . . .18

Creating the arings . . . . . . . . . . . . . . . . . . . .18

Shaping the refrigeration pipes . . . . . . . . . . . .19

Connecting the ared connections . . . . . . . . .19

Filling the installation with gas . . . . . . . . . . . . . . . . . .21

Creating a vacuum and lling the refrigeration

connections with gas . . . . . . . . . . . . . . . . . . .21

Sealing test ...........................21

Additional charge. . . . . . . . . . . . . . . . . . . . . . .22

Connecting the heating circuit hydraulically . . . . . . .23

General ..............................23

Rinsing out the installation . . . . . . . . . . . . . . .23

Filling and purging the installation . . . . . . . . . .23

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . .24

Characteristic of the electrical supply . . . . . . .24

General remarks on electrical connections . . .24

Overview of all the electrical connections . . . .25

Cable section and protection rating . . . . . . . . .25

Electrical connections on outside unit side . . .26

Electrical connections on the hydraulic module side . . ..27

Outdoor sensor .............................29

Room thermostat and/or remote control . . . . . . . . . .29

Start-up ...................................30

Conguring the room thermostat . . . . . . . . . . . . . . . .30

Conguring remote control . . . . . . . . . . . . . . . . . . . .30

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 2 -

"This device requires for its installation, the intervention of qualied personnel with a certicate of

capacity for handling refrigerants.

Regulation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

User interface and remote control (Option) . . . . . . . .31

Room thermostat (option) . . . . . . . . . . . . . . . . . . . . .31

Temperature control. . . . . . . . . . . . . . . . . . . . . . . . . .32

Manual adjustment ..........................32

Self-adaptation .............................32

Parametering the setting . . . . . . . . . . . . . . . . . . . . . .34

General ..............................34

Setting parameters . . . . . . . . . . . . . . . . . . . . .34

List of function lines (settings, diagnosis, status) . . . . 34

Conguring the installation .......................................46

Conguration 1, 2, 3 or 4:

heat pumps with electric back-ups . . . . . . . . . . . . . .47

Hydraulic connections . . . . . . . . . . . . . . . . . . .47

Electrical connections . . . . . . . . . . . . . . . . . . .47

Parametering the setting . . . . . . . . . . . . . . . . .47

Special cases .........................47

Electrical wiring diagrams ........................................52

Troubleshooting ................................................57

Faults displayed on hydraulic module . . . . . . . . . . . .57

Faults displayed on the outside unit . . . . . . . . . . . . .58

Information display . . . . . . . . . . . . . . . . . . . . . . . . . .59

Instructions for the user ..........................................60

Installation and operating manual "1303 - EN" - 3 -

Heat pump Alfea S

1 Description of the unit

1.1 Package

• 1 package : Outside unit.

• 1 package : hydraulic module and outdoor sensor.

1.2 Denitions

Split: The heat pump consists of two elements (an

outside unit for outside and a hydraulic module for

inside the dwelling).

Air/water: The surrounding air is the energy source. This

energy is transmitted to the water in the heating circuit

by the heat pump.

Inverter: the fan and compressor speeds are modulated

according to the heating requirements.

This technology enables you to save on energy and

operate on a single-phase power supply, whatever the

heat pump’s output, by avoiding heavy intensities on

start-up.

COP (coefcient of performance): this is the relationship

between the energy transmitted to the heating circuit

and electrical energy consumed.

Scope of application

This heat pump provides :

Heating in winter,

- Control of two heating circuits*,

- Production of domestic hot water*

(provided that combined with a DHW tank).

- Cooling* in summer (for oor heating-cooling system

or fan-convectors).

- Installation with boiler connection* as a supplementary

heating for the coldest days.

- Heating the swimming pool*.

* : These options require the use of additional kits

(see § "Optional equipment").

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 4 -

Optional equipment

• 2nd circuit kit (code 073952)

- for connecting 2 heating circuits.

• DHW kit (code 073950)

- for connecting a DHW tank

(with built-in electrical backups).

• Boiler connection kit (code 073948)

- for connecting a boiler to the heat pump.

• Room thermostat T55 (code 073951)

- For correcting the ambient temperature.

• Room control unit T75 (code 073954),

Room control unit T78 (code 074061)

- For correcting the ambient temperature and

programming the heat pump.

• Anti-vibration blocks (code 523574).

• White PVC oor support (code 809532).

• Cooling kit MS 5-6-8-10 (code 073949).

• Swimming pool kit (code 073958).

• High ow rate circulating pump kit (code 073959)

- For the installation of 1 circuit oor heating with

model S13 and S16.

• Cooling kit MS 13-16 (code 073956) compatible with

high ow rate circulating pump 073959.

Packing list

Heat pump Outside unit Hydraulic module

Designation Réf. Model Code Model Code

Model S5 522604 AOYA18LALL 700718 MH-S5 023108

Model S6 522605 AOYA18LALL 700718 MH-S6 023109

Model S8 522606 AOYA24LALL 700724 MH-S8 023107

Model S10 522607 AOYA30LBTL 700730 MH-S10 023106

Model S13 522608 AOYA45LBTL 700845 MH-S13 023105

Model S16 522609 AOY54LJBYL 700054 MH-S16 023104

1.3 Specications

Designation, model ..........S5 ................S6 ................S8 ............... S10 ............. S13 ................ S16

Nominal heating performances (outside temperature/ initial temperature)

Heat output

+7 °C / +35 °C - Floor heating system kW........ 4,60 ..............6,50 .............8,00 ............10,30 ........... 13,70 .............16,20

-7 °C / +35 °C - Floor heating system kW........ 4,80 ..............5,60 .............6,65 .............8,10 ............ 11,55 .............12,40

+7 °C / +45 °C - Low temperature radiator kW........ 4,17 ..............5,40 .............6,20 .............8,30 ............. 9,70 ..............13,30

-7 °C / +45 °C - Low temperature radiator kW........ 4,05 ..............5,10 .............5,78 .............7,00 ............. 9,20 .............. 11,00

Power absorbed

+7 °C / +35 °C - Floor heating system kW........ 1,07 ..............1,63 .............2,11 .............2,58 ............. 3,42 ................4,15

-7 °C / +35 °C - Floor heating system kW........ 1,77 ..............2,24 .............2,89 .............3,52 ............. 4,37 ................4,77

+7 °C / +45 °C - Low temperature radiator kW........ 1,23 ..............1,61 .............2,07 .............2,51 ............. 2,98 ................4,20

-7 °C / +45 °C - Low temperature radiator kW........ 1,78 ..............2,32 .............2,97 .............3,33 ............. 4,30 ................5,37

Nominal coefcient of performance (COP)

(+7 °C / + 35 °C) -........ 4,30 ..............4,00 .............3,80 .............4,00 ............. 4,00 ................3,90

Electrical characteristics

Supply voltage (50 HZ) V.........230 .............. 230 .............. 230 .............. 230 ...............230 ..................230

Maximum current of the appliance A..........15 ................ 15 ................ 15 ................ 17 .................20 .....................26

Nominal intensity A......... 8,3 ................8,3 ..............10,6 .............11,7 ............. 16,7 ................20,6

Maximum current of the electrical back-ups A..........13 ................ 13 ................ 13 ...............26,1 .............26,1 ................26,1

Power of the electrical back-ups kW...........3 .................. 3 .................. 3 .................. 6 ...................6 ........................6

Real power absorbed

- By the fan W..........54 ................ 54 ................ 65 ............... 103 .............2x103 ............ 2x103

- By the circulation pump W......... 113 .............. 113 .............. 113 ...............113 ...............151 ..................151

Maximum power absorption

- By the outside unit W........3450 ............ 3450 ............ 3450 ............ 3910 .............4600 ...............5980

Hydraulic circuit

Maximum operating pressure bar...........3 .................. 3 .................. 3 .................. 3 ...................3 ........................3

Hydraulic system ow rate

4°C<Δt<8°C (nominal conditions)

- minimum l/h.........540 .............. 600 .............. 860 ............. 1000 .............1380 ...............1670

- maximum l/h........ 1100 ............ 1400 ............ 1700 ............ 2100 .............2700 ...............3300

Various

Weight of outside unit kg..........40 ................ 40 ................ 44 ................ 64 .................98 ...................105

Noise level at 5 meters (outside unit) dB.......... 39 ................ 39 ................ 40 ................ 41 .................40 .....................40

Weight of hydraulic module (empty/full of water) kg.... 52,5/77,5 ......52,5/77,5 .....52,5/77,5 .....52,5/77,5 ..... 52,5/77,5 ....52,5/77,5

Water capacity of the hydraulic module l.......... 25 ................ 25 ................ 25 ................ 25 .................25 .....................25

Heating system operating limits

Outdoor temperature mini/maxi °C......-15/+24 ........-15/+24 ........ -15/+24 ........ -15/+24 ........ -15/+24 ........-15/+24

Initial max. heating water temperature

- Floor heating system °C..........45 ................ 45 ................ 45 ................ 45 .................45 .....................45

- Low temperature radiator °C..........52 ................ 52 ................ 52 ................ 52 .................52 .....................52

Flow min. heating water temperature °C...........8 .................. 8 .................. 8 .................. 8 ...................8 ........................8

Refrigeration circuit

Diameter of gas pipes inches......... 1/2 ................1/2 ...............5/8 ...............5/8 ...............5/8 ...................5/8

Diameter of uid pipes inches......... 1/4 ................1/4 ...............1/4 ...............3/8 ...............3/8 ...................3/8

Factory charge of refrigerant R410A* g........1250 ............ 1250 ............ 1700 ............ 2100 .............3350 ...............3400

Maximum operating pressure bar..........45 ................ 45 ................ 45 ................ 45 .................45 .....................45

Minimum length of pipes m...........5 .................. 5 .................. 5 .................. 5 ...................5 ........................5

Maximum length of pipes** m..........15 ................ 15 ................ 15 ................ 20 .................20 .....................20

Maximum length of pipes*** m..........20 ................ 20 ................ 30 ................ 40 .................40 .....................40

Maximum level difference*** m..........15 ................ 15 ................ 20 ................ 30 .................30 .....................30

* Refrigerant R410A (as per the standard EN 378.1)

** Factory charge of refrigerant R410A.

*** Taking into account the possible additional load of refrigeration

uid R410A (see page 22).

Installation and operating manual "1303 - EN" - 5 -

Heat pump Alfea S

1.4 Heating power curve

1,00

1,50

2,00

2,50

3,00

3,50

4,00

4,50

5,00

5,50

6,00

-20 -15 -10 -5 0 5 10 15 20

1,00

2,00

3,00

4,00

5,00

6,00

7,00

8,00

-20 -15 -10 -5 0 5 10 15 20

1,00

2,00

3,00

4,00

5,00

6,00

7,00

8,00

9,00

10,00

11,00

-20 -15 -10 -5 0 5 10 15 20

Values according to standard EN 14511, for which it is necessary

to add the power absorbed by the heating circulation pump.

S5

S6

S8

Floor heating system

Very low temperature radiator Heat output

Power absorbed

Outside temperature (°C)

Power (kW)

Floor heating system

Very low temperature radiator

Heat output

Power absorbed

Outside temperature (°C)

Power (kW)

Floor heating system

Very low temperature radiator Heat output

Power absorbed

Outside temperature (°C)

Power (kW)

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 6 -

1,00

2,00

3,00

4,00

5,00

6,00

7,00

8,00

9,00

10,00

11,00

12,00

-20 -15 -10 -5 0 5 10 15 20

2,00

3,00

4,00

5,00

6,00

7,00

8,00

9,00

10,00

11,00

12,00

13,00

14,00

-20 -15 -10 -5 0 5 10 15 20

2,00

3,00

4,00

5,00

6,00

7,00

8,00

9,00

10,00

11,00

12,00

13,00

14,00

15,00

16,00

17,00

-20 -15 -10 -5 0 5 10 15 20

S10

S13

S16

Floor heating system

Very low temperature radiator Heat output

Power absorbed

Outside temperature (°C)

Power (kW)

Floor heating system

Very low temperature radiator

Heat output

Power absorbed

Outside temperature (°C)

Power (kW)

Floor heating system

Very low temperature radiator

Heat output

Power absorbed

Outside temperature (°C)

Power (kW)

Installation and operating manual "1303 - EN" - 7 -

Heat pump Alfea S

77900

830

21

9

400

33031 12

196

147

170

99

3/8”

5/8”

370

650

AIR

Front view

Side view

Top view

AIR

Overflow hole (Ø 20) 4 Ø 10)Holes

Sight of lower part

540

66790

10

347

300

189

177

578

320

121 184

A

B

A

B

S8

S5

S6

1/4” 1/4”

1/2” 5/8”

Top view

Front view

Sight of lower part

Overflow hole (Ø 20) 4 Holes Ø 10)

AIR

Side view

AIR

Figure 1 - Dimensions in mm

"Outside unit,

Model S5, S6, S8

"Outside unit,

Model S10

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 8 -

480

88

235

450

1034

1000

31 77900330 12

9

400

650

21

1290

147

170

196

370

99

3/8”

5/8”

Air

Overflow hole (Ø 20) 4 Ø 10)Holes

Top view

Front view

Sight of lower part

Side view

Air

"Outside unit,

Model S13, S16

Figure 2 - Dimensions in mm

Figure 3 - Dimensions in mm

"Hydraulic module

Outside unit

ø M 26x34

Heating return

ø M 26x34

Front view Side view

Installation and operating manual "1303 - EN" - 9 -

Heat pump Alfea S

mbar

600

500

400

300

200

100

0

0,4 0,6 0,8 1 1,2 1,4 1,6 1,8

m3/h

3

2

1

Figure 4 - Hydraulic pressures and ow rates available

-50

1000

10000

43907

2490

338

-25 0 25 50 75

° C

0

2500

5000

7500

10000

12500

15000

17500

20000

22500

25000

27500

30000

32500

0 10 20 30 40 50 60 70 80 90 100

°C

Outdoor sensor QAC34

Heat pump return sensor

Heat pump ow sensor

Figure 5 - Ohmic values of the sensors

(Hydraulic module)

Figure 6 - Ohmic values of the sensors (outside unit)

-20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130

10000

1000

100

10

1

- Compressor

- Discharge

- Condensation

- Evaporator outlet

- Evaporator center

- Compressor casing

- Outside

Temperature °C

Ohmic value (kΩ)

1mbar = 10 mmCE = 100 Pa

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 10 -

1.5 Description

13 1

2

12 1110

9

8

7

6

5

3

13

1

2

12 1110

9

8

7

6

5

4

3

13

1

2

12 1110

9

8

7

6

5

4

3Legend :

1 - Low-noise, high-output coil.

2 - Electric variable speed "inverter" motor.

3 - "Inverter" control module.

4 - Vacuum start (pump down) and control light.

5 - Connection terminal blocks

(power and interconnection).

6 - Refrigerant accumulator bottle.

7 - Cycle reversing valve.

8 - Anti-corrosion treated bodywork.

9 - Electronic expansion valve.

10 - Noise and temperature insulated "inverter"

compressor.

11 - Refrigeration connection valves (ared connectors)

with protective caps.

12 - Holding tank with condensate drain hole.

13 - High-performance exchange surface evaporator ;

anti-corrosion treated hydrophilic aluminium ns and

grooved copper tubes.

"Model S5, S6, S8 "Model S13, S16

"Model S10

Figure 7 - Outside unit components

Installation and operating manual "1303 - EN" - 11 -

Heat pump Alfea S

1.6 Operating principle

The heat pump transmits the energy contained in the

surrounding air into the dwelling to be heated.

The heat pump consists of four main elements, in which

a refrigerant uid (R410A) circulates.

- In the evaporator (rep. 13, gure 7, page 11) :

The energy is taken from the surrounding air and is

transmitted to the refrigerant. Because it has a low

boiling point, it changes from the liquid state to the

vapour state, even in cold weather (down to -15 °C

outside temperature).

- In the compressor (rep. 10, gure 7 , page 11) :

The vaporised refrigerant brought to high pressure

and takes on more calories.

- In the condenser (rep. 15, gure 8, page 12) :

The energy in the refrigerant is transmitted to the

heating circuit. The refrigerant returns to liquid state.

- In the expansion valve (rep. 9, gure 7, page 11) :

The liqueed refrigerant is brought back to low pressure

and returns to its initial temperature and pressure.

The heat pump is equipped with a controller, which

controls the internal temperature based on the outside

temperature measurement and governed by the

temperature control.

The room thermostat (optional) provides a corrective

action for the temperature control.

The hydraulic module is equipped with an electric back-

ups system, which is triggered to provide additional heat

during the coldest periods.

1

2

3

4

5

678

9

10

11

12

13 14

15

16

Front view Side view

Identification plate

Legend :

1 - Electric box.

2 - Regulator / User interface.

3 - Start/stop switch.

4 - Heating circulation pump.

5 - Initial heating.

6 - Gas refrigeration connection.

7 - Fluid refrigeration connection.

8 - Heating return.

9 - Drain valve.

10 - Safety valve.

11 - Safety thermostat.

12 - Manometer.

13 - Manual drainer.

14 - Expansion vessel.

15 - Condenser.

16 - Electric back-ups.

Regulation functions

- The heating circuit’s initial temperature is controlled by

the temperature control.

- The power of the outside unit is modulated according

to initial heating temperature via the “inverter”

compressor.

- Control of the electric back-up heating.

- The daily timer program enables you to dene

the periods for comfortable or reduced ambient

temperature.

- Summer/winter mode switchover is automatic.

- Control of the supplementary boiler* (the electric back-

ups are deactivated).

- The room thermostat* (optional) provides a corrective

action for the temperature control.

- Control of a second heating circuit*.

- Domestic hot water: Heating time programme, control

of the operation of the DHW circulation pump.

- Control of swimming pool heating*.

- Managing the cooling.

Protection functions

- Anti-legionella cycle for domestic hot water.

* If the heat pump is equipped with optional equipment and

the associated kits.

Figure 8 - Hydraulic module components

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 12 -

Domestic hot water (DHW) operating principle

Two domestic hot water (DHW) temperatures can be

parametered: comfort temperature (line 1610 to 50 °C)

and reduced temperature (line 1612 to 25 °C).

Setting for reduced temperature can be useful to prevent

the DHW from switching on too often and for too long

during the day.

The production of domestic hot water (DHW) is triggered

when the temperature in the tank falls 7°C (setting from

line 5024) below the set temperature.

The heat pump produces the domestic hot water, which

is then supplemented, if required, by electrical backup

heating from the tank.

To ensure a DHW setting over 45°C, the electrical

backup heating or the boiler must be left on.

Depending on how the parameter (1620) is set, comfort

temperature can be reached 24h/day or only at night or

depending on the heat pump programme.

If the contract concluded with the energy provider

includes a subscription to day/night tariff, the electrical

backup is subordinate to the supplier’s power tariff and

the comfort temperature may only be reached at night.

If no particular contract is concluded, the comfort

temperature can be reached at any time, including

during the day.

The production of DHW takes priority over heating;

nevertheless the production of DHW is controlled by

cycles that control the times assigned to the heating

and the production of DHW in the event of simultaneous

demand.

A function to switch from "reduced" to "comfort" is

provided on the front of the user interface (see ref. 1,

gure 39, page 31 ).

This DHW boost enables the DHW to be heated to the

comfort temperature at any time during the day. The

boost function is cancelled automatically when the

demand for hot water has been met.

If the heating installation is equipped with a DHW

circulation pump, the pump’s operation during DHW

cycles can be parametered.

Anti-legionella cycles can be programmed.

• Fan convectors with integrated control system

Do not use a room sensor in the area.

Figure 9 - Heat pump operating principle

Ev

Dt

Cn

Cp

1 kW

COP 4

4 kW

20 °C

PAC

PAC - Heat pump

Ev - Evaporator

Cp - Compressor

Cn - Condenser

Dt - Expansion valve

Energy from the air

Heat produced

Electrical

energy

consumed

Installation and operating manual "1303 - EN" - 13 -

Heat pump Alfea S

2 Installation

2.1 Regulation installation

and maintenance conditions

The appliance must be installed and the maintained by an

approved professional in accordance with the prevailing

regulations and code of practice, in particular :

The legislation on the handling of refrigerants.

2.2 Unpacking and reservations

2.2.1 Receipt

Carefully check, in the carrier’s presence, the general

appearance of the appliances and check that the outside

unit is not laid on its side or back.

In the case of any dispute, state any appropriate

reservations to the carrier in writing within 48 hours and

send a copy of this letter to the After-Sales service.

2.2.2 Handling

The outside unit should not be laid on its side or back

during transport.

Laying the unit down during transport is likely to damage

the internal tubes and the compressor suspensions.

Any damage caused by transportation of the unit lying

down is not covered by the warranty.

If necessary the outside unit may be tilted only during

manual handling (to go through a door or use a

staircase).

This operation must be conducted very carefully and

the appliance must be immediately restored to upright

position.

2.2.3 Accessories provided

Accessories provided with the outside unit (gure 10).

Accessories provided with the hydraulic module

(gure 11).

2.3 Installation position

The choice of the position for installation is particularly

important insofar as any later movement is a delicate

operation requiring the intervention of a qualied

person.

Choose the site of the outside unit and the hydraulic

module after discussion with the customer.

Observe the maximum and minimum distances between

the hydraulic module and the outside unit (gure 13);

the guarantee of the performances and the system’s

service life depend on this.

2.4 Installation of the outside unit

2.4.1 Installation precautions

"The outside unit must only be installed outside

(outdoors). If a shelter is required, it must have

broad openings on the 4 walls and observe the

installation clearances (gure 12).

• Choose a site that is preferably sunny and sheltered

from strong cold predominant winds (mistral,

tramontana, etc…).

• The unit must be easily accessible for future installation

and maintenance work (gure 12).

• Ensure that it is possible to make the connections to

the hydraulic module easily.

• The outside unit is able to withstand bad weather but

avoid installing in a position where it is likely to be

exposed to signicant dirt or owing water (under a

defective gutter for example).

13

24

1 Elbow

For draining away the

condensates

2

Plug (x 2)

(Depending on the

model)

3Flexible insulation

plate

For lling the empty space

at the input to the

interconnection cable

4 Hex / Allen key To open the valves

Figure 10 - Accessories provided

with the outside unit

8

5 6 7

5 Bracket To secure the hydraulic

model

6 Outdoor sensor To monitor the outside

temp

7

Adaptater

1/2" - 5/8" and/or

1/4" - 3/8" To connect the ared

connection and the

hydraulic model

8Nut 1/2"

and/or 1/4"

Figure 11 - Accessories provided

with the hydraulic module

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 14 -

• Water may drain away from the outside unit when it

is operating. Do not install the appliance on a paved

terrace; choose a well-drained place (e.g. gravel

or sand). If the installation is in an area where the

temperature can be lower than 0°C for a long period,

check that the presence of ice does not present any

danger. A drainage pipe can also be connected to

outside unit (see para 2.4.3, page 16).

• Nothing should obstruct the air circulation through the

evaporator and from the fan (gure 12).

• Keep the outside unit away from heat sources and

inammable products.

• Make sure the appliance not disturb the surrounding

area or users (noise level, draught generated, low

temperature of the air being blown out, with the risk of

freezing plants in its path).

• The surface supporting the outside unit should :

- be permeable (soil, gravel, etc),

- support its weight easily,

- provide a solid xing and

- not transmit any vibration to the dwelling.

Anti-vibratory blocks are available, please consult your

retailer.

• The wall brackets is strongly discouraged due to

vibration.

AIR

100 mm 100 mm

600 mm

100 to 300 mm

300 mm

250 mm

For access

250 mm

For access

250 mm

For access

AIR

minimum

600 mm

AIR

Figure 12 - Minimum installation clearances around outside unit (all models)

Installation and operating manual "1303 - EN" - 15 -

Heat pump Alfea S

DL

mini

5 m DL

mini

5 m

2.4.2 Outside unit positioning

The outside unit must be raised at least 50 mm above

ground level. In areas prone to snow, this height should

be increased but should not exceed 1,5 m (gure 14).

- Fasten the outside unit by means of screws and

rubber tightening or toothed lock washers to avoid

their coming loose.

2.4.3 Condensate drain hose

(see gure 14).

If the use of a discharge pipe is imperative :

- Use the elbow provided (C) to connect a 16mm

diameter hose for draining away the condensate.

- Use the stopper or stoppers provided (B) to block the

opening of the condensate tank.

Allow for the condensate to ow away under the force of

gravity (waste water, rain water, gravel bed).

"If the installation is made in an area where

the temperature can be lower than 0°C for

a long period, provide the drain pipe with a

trace resistance to avoid it icing up. The trace

resistance must heat not only the pipe but

also the bottom of the appliance’s condensate

collection tank.

Figure 13 - Pipe diameters (in inches) and permissible lengths (in metres)

Heat

pump

Model

Gas and uid conduits

Gas Fluid Minimum

length (L)

*Maximum

length (L)

**Maxi level

difference (D)

S5

S6 1/2"

1/4" 5 15

15

S8 5/8" 20

S10

S13

S16

5/8" 3/8" 5 20 30

* : Without additional charge of R410A.

** : Taking into account the possible additional load of refrigeration uid R410A

(see § 2.7.3, page 22).

S

B

C

BH > 50 mm

*

(Ø 12 mm)

(Ø 10 mm)

Depending on the model

*In regions subject to frequent snow,

(H) must be greater than the average snow layer

.

4 holes

Figure 14 - Positioning of the outside unit, draining

away the condensate

Heat

pump

PAC

Outside unit

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 16 -

B

(S)

5

4

90 mm

(S)

505 mm

240 mm

150 mm

200 mm

305 mm

2.5 Installing the hydraulic module

2.5.1 Installation precautions

• The room in which the appliance operates must comply

with the prevailing regulations.

• To facilitate maintenance and to allow access to the

various components, we recommend that you provide

sufcient space all around the hydraulic module

(gure 15).

• Be careful not to bring inammable gas near to the

heat pump during its installation, in particular when it

requires brazing.

The appliances are not reproof and should not therefore

be installed in a potentially explosive atmosphere.

2.5.2 Positioning the hydraulic module

-1, 2, 3 : Remove the front panel

(2 screws A, gure 16).

-4, 5 : Remove the sides

(4 screws B, gure 17).

- Fix the support solidly (3 screws and plugs) to a at,

hard-wearing wall (not a light partition) ensuring that it

is correctly levelled.

- Hook the appliance onto its support.

- Ret the sides.

- Ret the front facing.

200 mm

1000 mm

150 mm

1

3

2A

Figure 15 - Minimum installation clearances

around the hydraulic module

and distances to the combustible partitions

Figure 16 - Removing the front facing

Figure 17 - Removing the sides and xing the support (S)

Installation and operating manual "1303 - EN" - 17 -

Heat pump Alfea S

2.6 Refrigeration connections

"This appliance uses refrigerant R410A.

Comply with the legislation for handling refrigeration

uids.

2.6.1 Rules and precautions

• After every intervention on the refrigeration circuit and

before nal connection, take care to replace the plugs

in order to avoid any pollution from the refrigeration

circuit.

• Tools

- Set of manometers with hoses exclusively reserved

for HFCs (Hydrouorocarbons).

- Vacuum pump specially for HFCs.

- Provision on using tools that have been in contact with

HCFCs (R22 for example) or CFCs.

- Use of a traditional vacuum pump is authorized if, and

only if, it is tted with a non-return valve on the suction

side.

The manufacturer declines any liability with regard to the

guarantee if the above instructions are not observed.

• Flared connections

"Lubrication with mineral oil (for R12, R22) is

forbidden.

- Only lubricate with polyolester refrigeration oil (POE).

If POE is not available, t without lubrication.

• Brazing on the refrigeration circuit (if necessary)

- Silver brazing (40% minimum recommended).

- Brazing only under dry nitrogen internal ux.

• To eliminate any lings in the pipes, use dry nitrogen

to avoid introducing any humidity that may adversely

affect the appliances operation. In general, take every

precaution to avoid humidity penetrating into the

appliance.

• Use pipe insulators resistant to temperatures over

120°C. In addition if the humidity level in areas where

the refrigeration pipes are installed is expected to

exceed 70%, protect the pipes with pipe insulators.

Use an insulating material thicker than 15mm if the

humidity level is 70~80%, and an insulating material

thicker than 20mm if the humidity exceeds 80%. If the

recommended thicknesses are not observed under the

conditions described above, condensation will form on

the surface of the insulation material. Lastly, take care

to use pipe insulators whose thermal conductivity is

0.045 W/mK or less when the temperature is 20°C. The

insulation must be impermeable to resist the passage

of steam during the defrosting cycles (breglass wool

is prohibited).

2.6.2 Refrigeration connections

The outside unit must be connected to the hydraulic

module with copper pipes and connections (refrigeration

quality), insulated separately.

Comply with the pipe diameters and the permitted pipe

lengths (gure 13).

The minimum length of the refrigeration connections

is 5m for correct operation (except model S5 and S6,

see gure 13).

The appliance will be excluded from guarantee if it is

used with refrigeration connections less than 5m long

(models S8, S10, S13, S16).

Manipulate the pipes and take them through walls with

protective plugs in place.

If the distance between the outside unit and the hydraulic

module exceeds the length of the maximum conduits

indicated in the table, an additional charge of R410A

must be loaded.

The quantity of R410A added must be adapted to the

length of the refrigeration circuit in order to the heat

pump’s performance without damaging the compressor

(gure 23).

2.6.3 Creating the arings

- Cut the pipe to an appropriate length with a pipe-cutter

without deforming it.

- Carefully deburr it, holding the pipe towards the bottom

to avoid introducing lings into the pipe.

- Remove the ared connection nut situated on the valve

to be connected and slip the pipe into the nut.

- Proceed to are, letting the pipe overow the aring

tool.

- After aring, check the condition of the working radius

(L). This must not show any scratch or trace of any

fracturing. Also check the dimension (B).

Figure 18 - Flaring for are connections

Flaring tool

Hose

Flare

nut

B

L

C

ø Hose dimensions in mm

L B 0/-0,4 C

6,35 (1/4") 1,8 à 2 9,1 17

9,52 (3/8") 2,5 à 2,7 13,2 22

12,7 (1/2") 2,6 à 2,9 16,6 26

15,88 (5/8") 2,9 à 3,1 19,7 29

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 18 -

2.6.4 Shaping the refrigeration pipes

The refrigeration pipes must be shaped only on a

bending machine or with a bending spring in order to

avoid any risk of crushing or breaking them.

"Warning

• Remove the insulation material locally to bend the

pipes.

• Do not bend the copper to any angle over 90°.

• Never bend pipes more than 3 times in the same

position otherwise traces of fracturing may appear

(from strain-hardening the metal).

2.6.5 Connecting the ared connections

"The small pipe must always be connected before

the large one.

"Take particular care positioning the tube opposite

its connector so as not to risk damaging the

threads. A carefully aligned connector can be

tted easily by hand without much force being

required.

"The refrigeration circuit is very sensitive to dust

and humidity: check that the area around the

connection is clean and dry before removing the

plugs protecting the refrigeration connectors.

Liquid valve

Flare nut

Liquid refrigeration connexion

Diameter D2

“Gas” refrigeration connexion

D1 Diameter

Gas valve

Flare nut

Adapter R2,

depending

on the model

Adapter R1,

depending

on the model

Outside

unit

Hydraulic

module

Outside unit

connections

Diameter of

refrigeration

connections

Male-female adapter

(reduction)

Hydraulic module

connections

Model S5

Model S6

Gas 1/2" (D1) 1/2" (R1) 1/2" - 5/8" 5/8"

Fluid 1/4" (D2) 1/4" (R2) 1/4" - 3/8" 3/8"

Model S8

Gas 5/8" (D1) 5/8" none 5/8"

Fluid 1/4" (D2) 1/4" (R2) 1/4" - 3/8" 3/8"

Model S10

Model S13

Model S16

Gas 5/8" (D1) 5/8" none 5/8"

Fluid 3/8" (D2) 3/8" none 3/8"

Figure 19 - Connecting the ared connections

Installation and operating manual "1303 - EN" - 19 -

Heat pump Alfea S

- Depending on the case, connect an adapter (reducer)

1/4’’- 3/8’’ or 1/2’’- 5/8’’ (see gure 19).

- Remove the plugs from the pipes and the refrigeration

connections.

- Present the pipe to the ared connector and screw the

nut by hand while holding the connector with a wrench

until contact.

- Comply with the recommended tightening torques

(see gure 21).

Figure 20 - Prevention of gas leaks

Figure 21 - Tightening torque

Coat the ared surface

with POE refrigeration oil.

Do not use mineral oil.

Designation Tightening torque

Flare nut 6,35 mm (1/4") 14 to 18 Nm

Flare nut 9,52 mm (3/8") 33 to 42 Nm

Flare nut 12,7 mm (1/2") 50 to 62 Nm

Flare nut 15,88 mm (5/8") 63 to 77 Nm

Plug (A) 3/8", 1/4" 20 to 25 Nm

Plug (A) 1/2" 25 to 30 Nm

Plug (A) 5/8" 30 to 35 Nm

Plug (B) 3/8", 5/8" 10 to 12 Nm

Plug (B) 1/2", 1/4" 12,5 to 16 Nm

Holding wrench

Torque wrench

Installation and operating manual "1303 - EN"

Heat pump Alfea S

- 20 -

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