Atlantic alfea S S5 Installation guide

Category
Heat pumps
Type
Installation guide

This manual is also suitable for

Installation and
operating manual
intended for professionals
To be saved for
future consultation
Heat pump air/water
split single service
Document n° 1303-16 ~ 18/03/2011
alféa S
www.atlantic.fr
Subject to modications without notice.
Non contractual document.
model S5
model S6
model S8
model S10
model S13
model S16
FR EN IT NL DE
ES PT
Contents
Description of the unit ............................................4
Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Denitions ..................................4
Specications ...............................5
Heating power curve ..........................6
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installation .....................................................14
Regulation installation and maintenance conditions . . . 14
Unpacking and reservations . . . . . . . . . . . . . . . . . . .14
Receipt ..............................14
Handling .............................14
Accessories provided . . . . . . . . . . . . . . . . . . .14
Installation position . . . . . . . . . . . . . . . . . . . . . . . . . .14
Installation of the outside unit . . . . . . . . . . . . . . . . . .14
Installation precautions . . . . . . . . . . . . . . . . . .14
Outside unit positioning . . . . . . . . . . . . . . . . . .16
Condensate drain hose . . . . . . . . . . . . . . . . . .16
Installing the hydraulic module . . . . . . . . . . . . . . . . .17
Installation precautions . . . . . . . . . . . . . . . . . .17
Positioning the hydraulic module. . . . . . . . . . .17
Refrigeration connections . . . . . . . . . . . . . . . . . . . . .18
Rules and precautions. . . . . . . . . . . . . . . . . . .18
Refrigeration connections . . . . . . . . . . . . . . . .18
Creating the arings . . . . . . . . . . . . . . . . . . . .18
Shaping the refrigeration pipes . . . . . . . . . . . .19
Connecting the ared connections . . . . . . . . .19
Filling the installation with gas . . . . . . . . . . . . . . . . . .21
Creating a vacuum and lling the refrigeration
connections with gas . . . . . . . . . . . . . . . . . . .21
Sealing test ...........................21
Additional charge. . . . . . . . . . . . . . . . . . . . . . .22
Connecting the heating circuit hydraulically . . . . . . .23
General ..............................23
Rinsing out the installation . . . . . . . . . . . . . . .23
Filling and purging the installation . . . . . . . . . .23
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . .24
Characteristic of the electrical supply . . . . . . .24
General remarks on electrical connections . . .24
Overview of all the electrical connections . . . .25
Cable section and protection rating . . . . . . . . .25
Electrical connections on outside unit side . . .26
Electrical connections on the hydraulic module side . . ..27
Outdoor sensor .............................29
Room thermostat and/or remote control . . . . . . . . . .29
Start-up ...................................30
Conguring the room thermostat . . . . . . . . . . . . . . . .30
Conguring remote control . . . . . . . . . . . . . . . . . . . .30
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 2 -
"This device requires for its installation, the intervention of qualied personnel with a certicate of
capacity for handling refrigerants.
Regulation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
User interface and remote control (Option) . . . . . . . .31
Room thermostat (option) . . . . . . . . . . . . . . . . . . . . .31
Temperature control. . . . . . . . . . . . . . . . . . . . . . . . . .32
Manual adjustment ..........................32
Self-adaptation .............................32
Parametering the setting . . . . . . . . . . . . . . . . . . . . . .34
General ..............................34
Setting parameters . . . . . . . . . . . . . . . . . . . . .34
List of function lines (settings, diagnosis, status) . . . . 34
Conguring the installation .......................................46
Conguration 1, 2, 3 or 4:
heat pumps with electric back-ups . . . . . . . . . . . . . .47
Hydraulic connections . . . . . . . . . . . . . . . . . . .47
Electrical connections . . . . . . . . . . . . . . . . . . .47
Parametering the setting . . . . . . . . . . . . . . . . .47
Special cases .........................47
Electrical wiring diagrams ........................................52
Troubleshooting ................................................57
Faults displayed on hydraulic module . . . . . . . . . . . .57
Faults displayed on the outside unit . . . . . . . . . . . . .58
Information display . . . . . . . . . . . . . . . . . . . . . . . . . .59
Instructions for the user ..........................................60
Installation and operating manual "1303 - EN" - 3 -
Heat pump Alfea S
1 Description of the unit
1.1 Package
• 1 package : Outside unit.
• 1 package : hydraulic module and outdoor sensor.
1.2 Denitions
Split: The heat pump consists of two elements (an
outside unit for outside and a hydraulic module for
inside the dwelling).
Air/water: The surrounding air is the energy source. This
energy is transmitted to the water in the heating circuit
by the heat pump.
Inverter: the fan and compressor speeds are modulated
according to the heating requirements.
This technology enables you to save on energy and
operate on a single-phase power supply, whatever the
heat pump’s output, by avoiding heavy intensities on
start-up.
COP (coefcient of performance): this is the relationship
between the energy transmitted to the heating circuit
and electrical energy consumed.
Scope of application
This heat pump provides :
Heating in winter,
- Control of two heating circuits*,
- Production of domestic hot water*
(provided that combined with a DHW tank).
- Cooling* in summer (for oor heating-cooling system
or fan-convectors).
- Installation with boiler connection* as a supplementary
heating for the coldest days.
- Heating the swimming pool*.
* : These options require the use of additional kits
(see § "Optional equipment").
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 4 -
Optional equipment
• 2nd circuit kit (code 073952)
- for connecting 2 heating circuits.
• DHW kit (code 073950)
- for connecting a DHW tank
(with built-in electrical backups).
• Boiler connection kit (code 073948)
- for connecting a boiler to the heat pump.
• Room thermostat T55 (code 073951)
- For correcting the ambient temperature.
• Room control unit T75 (code 073954),
Room control unit T78 (code 074061)
- For correcting the ambient temperature and
programming the heat pump.
• Anti-vibration blocks (code 523574).
• White PVC oor support (code 809532).
• Cooling kit MS 5-6-8-10 (code 073949).
• Swimming pool kit (code 073958).
• High ow rate circulating pump kit (code 073959)
- For the installation of 1 circuit oor heating with
model S13 and S16.
• Cooling kit MS 13-16 (code 073956) compatible with
high ow rate circulating pump 073959.
Packing list
Heat pump Outside unit Hydraulic module
Designation Réf. Model Code Model Code
Model S5 522604 AOYA18LALL 700718 MH-S5 023108
Model S6 522605 AOYA18LALL 700718 MH-S6 023109
Model S8 522606 AOYA24LALL 700724 MH-S8 023107
Model S10 522607 AOYA30LBTL 700730 MH-S10 023106
Model S13 522608 AOYA45LBTL 700845 MH-S13 023105
Model S16 522609 AOY54LJBYL 700054 MH-S16 023104
1.3 Specications
Designation, model ..........S5 ................S6 ................S8 ............... S10 ............. S13 ................ S16
Nominal heating performances (outside temperature/ initial temperature)
Heat output
+7 °C / +35 °C - Floor heating system kW........ 4,60 ..............6,50 .............8,00 ............10,30 ........... 13,70 .............16,20
-7 °C / +35 °C - Floor heating system kW........ 4,80 ..............5,60 .............6,65 .............8,10 ............ 11,55 .............12,40
+7 °C / +45 °C - Low temperature radiator kW........ 4,17 ..............5,40 .............6,20 .............8,30 ............. 9,70 ..............13,30
-7 °C / +45 °C - Low temperature radiator kW........ 4,05 ..............5,10 .............5,78 .............7,00 ............. 9,20 .............. 11,00
Power absorbed
+7 °C / +35 °C - Floor heating system kW........ 1,07 ..............1,63 .............2,11 .............2,58 ............. 3,42 ................4,15
-7 °C / +35 °C - Floor heating system kW........ 1,77 ..............2,24 .............2,89 .............3,52 ............. 4,37 ................4,77
+7 °C / +45 °C - Low temperature radiator kW........ 1,23 ..............1,61 .............2,07 .............2,51 ............. 2,98 ................4,20
-7 °C / +45 °C - Low temperature radiator kW........ 1,78 ..............2,32 .............2,97 .............3,33 ............. 4,30 ................5,37
Nominal coefcient of performance (COP)
(+7 °C / + 35 °C) -........ 4,30 ..............4,00 .............3,80 .............4,00 ............. 4,00 ................3,90
Electrical characteristics
Supply voltage (50 HZ) V.........230 .............. 230 .............. 230 .............. 230 ...............230 ..................230
Maximum current of the appliance A..........15 ................ 15 ................ 15 ................ 17 .................20 .....................26
Nominal intensity A......... 8,3 ................8,3 ..............10,6 .............11,7 ............. 16,7 ................20,6
Maximum current of the electrical back-ups A..........13 ................ 13 ................ 13 ...............26,1 .............26,1 ................26,1
Power of the electrical back-ups kW...........3 .................. 3 .................. 3 .................. 6 ...................6 ........................6
Real power absorbed
- By the fan W..........54 ................ 54 ................ 65 ............... 103 .............2x103 ............ 2x103
- By the circulation pump W......... 113 .............. 113 .............. 113 ...............113 ...............151 ..................151
Maximum power absorption
- By the outside unit W........3450 ............ 3450 ............ 3450 ............ 3910 .............4600 ...............5980
Hydraulic circuit
Maximum operating pressure bar...........3 .................. 3 .................. 3 .................. 3 ...................3 ........................3
Hydraulic system ow rate
4°C<Δt<8°C (nominal conditions)
- minimum l/h.........540 .............. 600 .............. 860 ............. 1000 .............1380 ...............1670
- maximum l/h........ 1100 ............ 1400 ............ 1700 ............ 2100 .............2700 ...............3300
Various
Weight of outside unit kg..........40 ................ 40 ................ 44 ................ 64 .................98 ...................105
Noise level at 5 meters (outside unit) dB.......... 39 ................ 39 ................ 40 ................ 41 .................40 .....................40
Weight of hydraulic module (empty/full of water) kg.... 52,5/77,5 ......52,5/77,5 .....52,5/77,5 .....52,5/77,5 ..... 52,5/77,5 ....52,5/77,5
Water capacity of the hydraulic module l.......... 25 ................ 25 ................ 25 ................ 25 .................25 .....................25
Heating system operating limits
Outdoor temperature mini/maxi °C......-15/+24 ........-15/+24 ........ -15/+24 ........ -15/+24 ........ -15/+24 ........-15/+24
Initial max. heating water temperature
- Floor heating system °C..........45 ................ 45 ................ 45 ................ 45 .................45 .....................45
- Low temperature radiator °C..........52 ................ 52 ................ 52 ................ 52 .................52 .....................52
Flow min. heating water temperature °C...........8 .................. 8 .................. 8 .................. 8 ...................8 ........................8
Refrigeration circuit
Diameter of gas pipes inches......... 1/2 ................1/2 ...............5/8 ...............5/8 ...............5/8 ...................5/8
Diameter of uid pipes inches......... 1/4 ................1/4 ...............1/4 ...............3/8 ...............3/8 ...................3/8
Factory charge of refrigerant R410A* g........1250 ............ 1250 ............ 1700 ............ 2100 .............3350 ...............3400
Maximum operating pressure bar..........45 ................ 45 ................ 45 ................ 45 .................45 .....................45
Minimum length of pipes m...........5 .................. 5 .................. 5 .................. 5 ...................5 ........................5
Maximum length of pipes** m..........15 ................ 15 ................ 15 ................ 20 .................20 .....................20
Maximum length of pipes*** m..........20 ................ 20 ................ 30 ................ 40 .................40 .....................40
Maximum level difference*** m..........15 ................ 15 ................ 20 ................ 30 .................30 .....................30
* Refrigerant R410A (as per the standard EN 378.1)
** Factory charge of refrigerant R410A.
*** Taking into account the possible additional load of refrigeration
uid R410A (see page 22).
Installation and operating manual "1303 - EN" - 5 -
Heat pump Alfea S
1.4 Heating power curve
1,00
1,50
2,00
2,50
3,00
3,50
4,00
4,50
5,00
5,50
6,00
-20 -15 -10 -5 0 5 10 15 20
1,00
2,00
3,00
4,00
5,00
6,00
7,00
8,00
-20 -15 -10 -5 0 5 10 15 20
1,00
2,00
3,00
4,00
5,00
6,00
7,00
8,00
9,00
10,00
11,00
-20 -15 -10 -5 0 5 10 15 20
Values according to standard EN 14511, for which it is necessary
to add the power absorbed by the heating circulation pump.
S5
S6
S8
Floor heating system
Very low temperature radiator Heat output
Power absorbed
Outside temperature (°C)
Power (kW)
Floor heating system
Very low temperature radiator
Heat output
Power absorbed
Outside temperature (°C)
Power (kW)
Floor heating system
Very low temperature radiator Heat output
Power absorbed
Outside temperature (°C)
Power (kW)
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 6 -
1,00
2,00
3,00
4,00
5,00
6,00
7,00
8,00
9,00
10,00
11,00
12,00
-20 -15 -10 -5 0 5 10 15 20
2,00
3,00
4,00
5,00
6,00
7,00
8,00
9,00
10,00
11,00
12,00
13,00
14,00
-20 -15 -10 -5 0 5 10 15 20
2,00
3,00
4,00
5,00
6,00
7,00
8,00
9,00
10,00
11,00
12,00
13,00
14,00
15,00
16,00
17,00
-20 -15 -10 -5 0 5 10 15 20
S10
S13
S16
Floor heating system
Very low temperature radiator Heat output
Power absorbed
Outside temperature (°C)
Power (kW)
Floor heating system
Very low temperature radiator
Heat output
Power absorbed
Outside temperature (°C)
Power (kW)
Floor heating system
Very low temperature radiator
Heat output
Power absorbed
Outside temperature (°C)
Power (kW)
Installation and operating manual "1303 - EN" - 7 -
Heat pump Alfea S
77900
830
21
9
400
33031 12
196
147
170
99
3/8”
5/8”
370
650
AIR
Front view
Side view
Top view
AIR
Overflow hole (Ø 20) 4 Ø 10)Holes
Sight of lower part
540
66790
10
347
300
189
177
578
320
121 184
A
B
A
B
S8
S5
S6
1/4” 1/4”
1/2” 5/8”
Top view
Front view
Sight of lower part
Overflow hole (Ø 20) 4 Holes Ø 10)
AIR
Side view
AIR
Figure 1 - Dimensions in mm
"Outside unit,
Model S5, S6, S8
"Outside unit,
Model S10
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 8 -
480
88
235
450
1034
1000
31 77900330 12
9
400
650
21
1290
147
170
196
370
99
3/8”
5/8”
Air
Overflow hole (Ø 20) 4 Ø 10)Holes
Top view
Front view
Sight of lower part
Side view
Air
Air
"Outside unit,
Model S13, S16
Figure 2 - Dimensions in mm
Figure 3 - Dimensions in mm
"Hydraulic module
Outside unit
ø M 26x34
Heating return
ø M 26x34
Front view Side view
Installation and operating manual "1303 - EN" - 9 -
Heat pump Alfea S
mbar
600
500
400
300
200
100
0
0,4 0,6 0,8 1 1,2 1,4 1,6 1,8
m3/h
3
2
1
Figure 4 - Hydraulic pressures and ow rates available
-50
1000
10000
43907
2490
338
-25 0 25 50 75
° C
0
2500
5000
7500
10000
12500
15000
17500
20000
22500
25000
27500
30000
32500
0 10 20 30 40 50 60 70 80 90 100
°C
Outdoor sensor QAC34
Heat pump return sensor
Heat pump ow sensor
Figure 5 - Ohmic values of the sensors
(Hydraulic module)
Figure 6 - Ohmic values of the sensors (outside unit)
-20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130
10000
1000
100
10
1
- Compressor
- Discharge
- Condensation
- Evaporator outlet
- Evaporator center
- Compressor casing
- Outside
Temperature °C
Ohmic value (kΩ)
1mbar = 10 mmCE = 100 Pa
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 10 -
1.5 Description
13 1
2
12 1110
9
8
7
6
5
3
13
1
2
12 1110
9
8
7
6
5
4
3
13
1
2
12 1110
9
8
7
6
5
4
3Legend :
1 - Low-noise, high-output coil.
2 - Electric variable speed "inverter" motor.
3 - "Inverter" control module.
4 - Vacuum start (pump down) and control light.
5 - Connection terminal blocks
(power and interconnection).
6 - Refrigerant accumulator bottle.
7 - Cycle reversing valve.
8 - Anti-corrosion treated bodywork.
9 - Electronic expansion valve.
10 - Noise and temperature insulated "inverter"
compressor.
11 - Refrigeration connection valves (ared connectors)
with protective caps.
12 - Holding tank with condensate drain hole.
13 - High-performance exchange surface evaporator ;
anti-corrosion treated hydrophilic aluminium ns and
grooved copper tubes.
"Model S5, S6, S8 "Model S13, S16
"Model S10
Figure 7 - Outside unit components
Installation and operating manual "1303 - EN" - 11 -
Heat pump Alfea S
1.6 Operating principle
The heat pump transmits the energy contained in the
surrounding air into the dwelling to be heated.
The heat pump consists of four main elements, in which
a refrigerant uid (R410A) circulates.
- In the evaporator (rep. 13, gure 7, page 11) :
The energy is taken from the surrounding air and is
transmitted to the refrigerant. Because it has a low
boiling point, it changes from the liquid state to the
vapour state, even in cold weather (down to -15 °C
outside temperature).
- In the compressor (rep. 10, gure 7 , page 11) :
The vaporised refrigerant brought to high pressure
and takes on more calories.
- In the condenser (rep. 15, gure 8, page 12) :
The energy in the refrigerant is transmitted to the
heating circuit. The refrigerant returns to liquid state.
- In the expansion valve (rep. 9, gure 7, page 11) :
The liqueed refrigerant is brought back to low pressure
and returns to its initial temperature and pressure.
The heat pump is equipped with a controller, which
controls the internal temperature based on the outside
temperature measurement and governed by the
temperature control.
The room thermostat (optional) provides a corrective
action for the temperature control.
The hydraulic module is equipped with an electric back-
ups system, which is triggered to provide additional heat
during the coldest periods.
1
2
3
4
5
678
9
10
11
12
13 14
15
16
Front view Side view
Identification plate
Legend :
1 - Electric box.
2 - Regulator / User interface.
3 - Start/stop switch.
4 - Heating circulation pump.
5 - Initial heating.
6 - Gas refrigeration connection.
7 - Fluid refrigeration connection.
8 - Heating return.
9 - Drain valve.
10 - Safety valve.
11 - Safety thermostat.
12 - Manometer.
13 - Manual drainer.
14 - Expansion vessel.
15 - Condenser.
16 - Electric back-ups.
Regulation functions
- The heating circuit’s initial temperature is controlled by
the temperature control.
- The power of the outside unit is modulated according
to initial heating temperature via the “inverter”
compressor.
- Control of the electric back-up heating.
- The daily timer program enables you to dene
the periods for comfortable or reduced ambient
temperature.
- Summer/winter mode switchover is automatic.
- Control of the supplementary boiler* (the electric back-
ups are deactivated).
- The room thermostat* (optional) provides a corrective
action for the temperature control.
- Control of a second heating circuit*.
- Domestic hot water: Heating time programme, control
of the operation of the DHW circulation pump.
- Control of swimming pool heating*.
- Managing the cooling.
Protection functions
- Anti-legionella cycle for domestic hot water.
* If the heat pump is equipped with optional equipment and
the associated kits.
Figure 8 - Hydraulic module components
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 12 -
Domestic hot water (DHW) operating principle
Two domestic hot water (DHW) temperatures can be
parametered: comfort temperature (line 1610 to 50 °C)
and reduced temperature (line 1612 to 25 °C).
Setting for reduced temperature can be useful to prevent
the DHW from switching on too often and for too long
during the day.
The production of domestic hot water (DHW) is triggered
when the temperature in the tank falls 7°C (setting from
line 5024) below the set temperature.
The heat pump produces the domestic hot water, which
is then supplemented, if required, by electrical backup
heating from the tank.
To ensure a DHW setting over 45°C, the electrical
backup heating or the boiler must be left on.
Depending on how the parameter (1620) is set, comfort
temperature can be reached 24h/day or only at night or
depending on the heat pump programme.
If the contract concluded with the energy provider
includes a subscription to day/night tariff, the electrical
backup is subordinate to the supplier’s power tariff and
the comfort temperature may only be reached at night.
If no particular contract is concluded, the comfort
temperature can be reached at any time, including
during the day.
The production of DHW takes priority over heating;
nevertheless the production of DHW is controlled by
cycles that control the times assigned to the heating
and the production of DHW in the event of simultaneous
demand.
A function to switch from "reduced" to "comfort" is
provided on the front of the user interface (see ref. 1,
gure 39, page 31 ).
This DHW boost enables the DHW to be heated to the
comfort temperature at any time during the day. The
boost function is cancelled automatically when the
demand for hot water has been met.
If the heating installation is equipped with a DHW
circulation pump, the pump’s operation during DHW
cycles can be parametered.
Anti-legionella cycles can be programmed.
• Fan convectors with integrated control system
Do not use a room sensor in the area.
Figure 9 - Heat pump operating principle
Ev
Dt
Cn
Cp
1 kW
COP 4
4 kW
20 °C
PAC
PAC - Heat pump
Ev - Evaporator
Cp - Compressor
Cn - Condenser
Dt - Expansion valve
Energy from the air
Heat produced
Electrical
energy
consumed
Installation and operating manual "1303 - EN" - 13 -
Heat pump Alfea S
2 Installation
2.1 Regulation installation
and maintenance conditions
The appliance must be installed and the maintained by an
approved professional in accordance with the prevailing
regulations and code of practice, in particular :
The legislation on the handling of refrigerants.
2.2 Unpacking and reservations
2.2.1 Receipt
Carefully check, in the carriers presence, the general
appearance of the appliances and check that the outside
unit is not laid on its side or back.
In the case of any dispute, state any appropriate
reservations to the carrier in writing within 48 hours and
send a copy of this letter to the After-Sales service.
2.2.2 Handling
The outside unit should not be laid on its side or back
during transport.
Laying the unit down during transport is likely to damage
the internal tubes and the compressor suspensions.
Any damage caused by transportation of the unit lying
down is not covered by the warranty.
If necessary the outside unit may be tilted only during
manual handling (to go through a door or use a
staircase).
This operation must be conducted very carefully and
the appliance must be immediately restored to upright
position.
2.2.3 Accessories provided
Accessories provided with the outside unit (gure 10).
Accessories provided with the hydraulic module
(gure 11).
2.3 Installation position
The choice of the position for installation is particularly
important insofar as any later movement is a delicate
operation requiring the intervention of a qualied
person.
Choose the site of the outside unit and the hydraulic
module after discussion with the customer.
Observe the maximum and minimum distances between
the hydraulic module and the outside unit (gure 13);
the guarantee of the performances and the system’s
service life depend on this.
2.4 Installation of the outside unit
2.4.1 Installation precautions
"The outside unit must only be installed outside
(outdoors). If a shelter is required, it must have
broad openings on the 4 walls and observe the
installation clearances (gure 12).
• Choose a site that is preferably sunny and sheltered
from strong cold predominant winds (mistral,
tramontana, etc…).
• The unit must be easily accessible for future installation
and maintenance work (gure 12).
• Ensure that it is possible to make the connections to
the hydraulic module easily.
• The outside unit is able to withstand bad weather but
avoid installing in a position where it is likely to be
exposed to signicant dirt or owing water (under a
defective gutter for example).
13
24
1 Elbow
For draining away the
condensates
2
Plug (x 2)
(Depending on the
model)
3Flexible insulation
plate
For lling the empty space
at the input to the
interconnection cable
4 Hex / Allen key To open the valves
Figure 10 - Accessories provided
with the outside unit
8
5 6 7
5 Bracket To secure the hydraulic
model
6 Outdoor sensor To monitor the outside
temp
7
Adaptater
1/2" - 5/8" and/or
1/4" - 3/8" To connect the ared
connection and the
hydraulic model
8Nut 1/2"
and/or 1/4"
Figure 11 - Accessories provided
with the hydraulic module
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 14 -
• Water may drain away from the outside unit when it
is operating. Do not install the appliance on a paved
terrace; choose a well-drained place (e.g. gravel
or sand). If the installation is in an area where the
temperature can be lower than 0°C for a long period,
check that the presence of ice does not present any
danger. A drainage pipe can also be connected to
outside unit (see para 2.4.3, page 16).
• Nothing should obstruct the air circulation through the
evaporator and from the fan (gure 12).
• Keep the outside unit away from heat sources and
inammable products.
• Make sure the appliance not disturb the surrounding
area or users (noise level, draught generated, low
temperature of the air being blown out, with the risk of
freezing plants in its path).
• The surface supporting the outside unit should :
- be permeable (soil, gravel, etc),
- support its weight easily,
- provide a solid xing and
- not transmit any vibration to the dwelling.
Anti-vibratory blocks are available, please consult your
retailer.
• The wall brackets is strongly discouraged due to
vibration.
AIR
100 mm 100 mm
600 mm
100 to 300 mm
300 mm
300 mm
250 mm
For access
250 mm
For access
250 mm
For access
AIR
AIR
AIR
minimum
600 mm
AIR
Figure 12 - Minimum installation clearances around outside unit (all models)
Installation and operating manual "1303 - EN" - 15 -
Heat pump Alfea S
DL
mini
5 m DL
mini
5 m
2.4.2 Outside unit positioning
The outside unit must be raised at least 50 mm above
ground level. In areas prone to snow, this height should
be increased but should not exceed 1,5 m (gure 14).
- Fasten the outside unit by means of screws and
rubber tightening or toothed lock washers to avoid
their coming loose.
2.4.3 Condensate drain hose
(see gure 14).
If the use of a discharge pipe is imperative :
- Use the elbow provided (C) to connect a 16mm
diameter hose for draining away the condensate.
- Use the stopper or stoppers provided (B) to block the
opening of the condensate tank.
Allow for the condensate to ow away under the force of
gravity (waste water, rain water, gravel bed).
"If the installation is made in an area where
the temperature can be lower than 0°C for
a long period, provide the drain pipe with a
trace resistance to avoid it icing up. The trace
resistance must heat not only the pipe but
also the bottom of the appliance’s condensate
collection tank.
Figure 13 - Pipe diameters (in inches) and permissible lengths (in metres)
Heat
pump
Model
Gas and uid conduits
Gas Fluid Minimum
length (L)
*Maximum
length (L)
**Maxi level
difference (D)
S5
S6 1/2"
1/4" 5 15
15
S8 5/8" 20
S10
S13
S16
5/8" 3/8" 5 20 30
* : Without additional charge of R410A.
** : Taking into account the possible additional load of refrigeration uid R410A
(see § 2.7.3, page 22).
S
B
C
BH > 50 mm
*
(Ø 12 mm)
(Ø 10 mm)
Depending on the model
Depending on the model
*In regions subject to frequent snow,
(H) must be greater than the average snow layer
.
4 holes
4 holes
Figure 14 - Positioning of the outside unit, draining
away the condensate
Heat
pump
PAC
Outside unit
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 16 -
B
B
(S)
5
5
4
90 mm
(S)
505 mm
240 mm
150 mm
200 mm
305 mm
2.5 Installing the hydraulic module
2.5.1 Installation precautions
• The room in which the appliance operates must comply
with the prevailing regulations.
• To facilitate maintenance and to allow access to the
various components, we recommend that you provide
sufcient space all around the hydraulic module
(gure 15).
• Be careful not to bring inammable gas near to the
heat pump during its installation, in particular when it
requires brazing.
The appliances are not reproof and should not therefore
be installed in a potentially explosive atmosphere.
2.5.2 Positioning the hydraulic module
-1, 2, 3 : Remove the front panel
(2 screws A, gure 16).
-4, 5 : Remove the sides
(4 screws B, gure 17).
- Fix the support solidly (3 screws and plugs) to a at,
hard-wearing wall (not a light partition) ensuring that it
is correctly levelled.
- Hook the appliance onto its support.
- Ret the sides.
- Ret the front facing.
200 mm
1000 mm
150 mm
150 mm
1
3
2A
Figure 15 - Minimum installation clearances
around the hydraulic module
and distances to the combustible partitions
Figure 16 - Removing the front facing
Figure 17 - Removing the sides and xing the support (S)
Installation and operating manual "1303 - EN" - 17 -
Heat pump Alfea S
2.6 Refrigeration connections
"This appliance uses refrigerant R410A.
Comply with the legislation for handling refrigeration
uids.
2.6.1 Rules and precautions
• After every intervention on the refrigeration circuit and
before nal connection, take care to replace the plugs
in order to avoid any pollution from the refrigeration
circuit.
• Tools
- Set of manometers with hoses exclusively reserved
for HFCs (Hydrouorocarbons).
- Vacuum pump specially for HFCs.
- Provision on using tools that have been in contact with
HCFCs (R22 for example) or CFCs.
- Use of a traditional vacuum pump is authorized if, and
only if, it is tted with a non-return valve on the suction
side.
The manufacturer declines any liability with regard to the
guarantee if the above instructions are not observed.
• Flared connections
"Lubrication with mineral oil (for R12, R22) is
forbidden.
- Only lubricate with polyolester refrigeration oil (POE).
If POE is not available, t without lubrication.
• Brazing on the refrigeration circuit (if necessary)
- Silver brazing (40% minimum recommended).
- Brazing only under dry nitrogen internal ux.
• To eliminate any lings in the pipes, use dry nitrogen
to avoid introducing any humidity that may adversely
affect the appliances operation. In general, take every
precaution to avoid humidity penetrating into the
appliance.
• Use pipe insulators resistant to temperatures over
120°C. In addition if the humidity level in areas where
the refrigeration pipes are installed is expected to
exceed 70%, protect the pipes with pipe insulators.
Use an insulating material thicker than 15mm if the
humidity level is 70~80%, and an insulating material
thicker than 20mm if the humidity exceeds 80%. If the
recommended thicknesses are not observed under the
conditions described above, condensation will form on
the surface of the insulation material. Lastly, take care
to use pipe insulators whose thermal conductivity is
0.045 W/mK or less when the temperature is 20°C. The
insulation must be impermeable to resist the passage
of steam during the defrosting cycles (breglass wool
is prohibited).
2.6.2 Refrigeration connections
The outside unit must be connected to the hydraulic
module with copper pipes and connections (refrigeration
quality), insulated separately.
Comply with the pipe diameters and the permitted pipe
lengths (gure 13).
The minimum length of the refrigeration connections
is 5m for correct operation (except model S5 and S6,
see gure 13).
The appliance will be excluded from guarantee if it is
used with refrigeration connections less than 5m long
(models S8, S10, S13, S16).
Manipulate the pipes and take them through walls with
protective plugs in place.
If the distance between the outside unit and the hydraulic
module exceeds the length of the maximum conduits
indicated in the table, an additional charge of R410A
must be loaded.
The quantity of R410A added must be adapted to the
length of the refrigeration circuit in order to the heat
pump’s performance without damaging the compressor
(gure 23).
2.6.3 Creating the arings
- Cut the pipe to an appropriate length with a pipe-cutter
without deforming it.
- Carefully deburr it, holding the pipe towards the bottom
to avoid introducing lings into the pipe.
- Remove the ared connection nut situated on the valve
to be connected and slip the pipe into the nut.
- Proceed to are, letting the pipe overow the aring
tool.
- After aring, check the condition of the working radius
(L). This must not show any scratch or trace of any
fracturing. Also check the dimension (B).
Figure 18 - Flaring for are connections
Flaring tool
Hose
Flare
nut
B
L
C
ø Hose dimensions in mm
L B 0/-0,4 C
6,35 (1/4") 1,8 à 2 9,1 17
9,52 (3/8") 2,5 à 2,7 13,2 22
12,7 (1/2") 2,6 à 2,9 16,6 26
15,88 (5/8") 2,9 à 3,1 19,7 29
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 18 -
2.6.4 Shaping the refrigeration pipes
The refrigeration pipes must be shaped only on a
bending machine or with a bending spring in order to
avoid any risk of crushing or breaking them.
"Warning
• Remove the insulation material locally to bend the
pipes.
• Do not bend the copper to any angle over 90°.
• Never bend pipes more than 3 times in the same
position otherwise traces of fracturing may appear
(from strain-hardening the metal).
2.6.5 Connecting the ared connections
"The small pipe must always be connected before
the large one.
"Take particular care positioning the tube opposite
its connector so as not to risk damaging the
threads. A carefully aligned connector can be
tted easily by hand without much force being
required.
"The refrigeration circuit is very sensitive to dust
and humidity: check that the area around the
connection is clean and dry before removing the
plugs protecting the refrigeration connectors.
Liquid valve
Flare nut
Liquid refrigeration connexion
Diameter D2
“Gas” refrigeration connexion
D1 Diameter
Gas valve
Flare nut
Flare nut
Flare nut
Adapter R2,
depending
on the model
Adapter R1,
depending
on the model
Outside
unit
Hydraulic
module
Outside unit
connections
Diameter of
refrigeration
connections
Male-female adapter
(reduction)
Hydraulic module
connections
Model S5
Model S6
Gas 1/2" (D1) 1/2" (R1) 1/2" - 5/8" 5/8"
Fluid 1/4" (D2) 1/4" (R2) 1/4" - 3/8" 3/8"
Model S8
Gas 5/8" (D1) 5/8" none 5/8"
Fluid 1/4" (D2) 1/4" (R2) 1/4" - 3/8" 3/8"
Model S10
Model S13
Model S16
Gas 5/8" (D1) 5/8" none 5/8"
Fluid 3/8" (D2) 3/8" none 3/8"
Figure 19 - Connecting the ared connections
Installation and operating manual "1303 - EN" - 19 -
Heat pump Alfea S
- Depending on the case, connect an adapter (reducer)
1/4’’- 3/8’’ or 1/2’’- 5/8’’ (see gure 19).
- Remove the plugs from the pipes and the refrigeration
connections.
- Present the pipe to the ared connector and screw the
nut by hand while holding the connector with a wrench
until contact.
- Comply with the recommended tightening torques
(see gure 21).
Figure 20 - Prevention of gas leaks
Figure 21 - Tightening torque
Coat the ared surface
with POE refrigeration oil.
Do not use mineral oil.
Designation Tightening torque
Flare nut 6,35 mm (1/4") 14 to 18 Nm
Flare nut 9,52 mm (3/8") 33 to 42 Nm
Flare nut 12,7 mm (1/2") 50 to 62 Nm
Flare nut 15,88 mm (5/8") 63 to 77 Nm
Plug (A) 3/8", 1/4" 20 to 25 Nm
Plug (A) 1/2" 25 to 30 Nm
Plug (A) 5/8" 30 to 35 Nm
Plug (B) 3/8", 5/8" 10 to 12 Nm
Plug (B) 1/2", 1/4" 12,5 to 16 Nm
Holding wrench
Torque wrench
Installation and operating manual "1303 - EN"
Heat pump Alfea S
- 20 -
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Atlantic alfea S S5 Installation guide

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Heat pumps
Type
Installation guide
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