Hoshizaki C-100BAF-DS User manual

Hoshizaki

“A Superior Degree

of Reliability”

www.hoshizaki.com

Models

C-100BAF

C-100BAF-DS

C-100BAF-AD

C-100BAF-ADDS

Self-Contained Cubelet

Hoshizaki America, Inc.

Number: 73180

Issued: 10-6-2010

Revised: 1-9-2012

SERVICE MANUAL

2

WARNING

Only qualied service technicians should install and service the icemaker. To

obtain the name and phone number of your local Hoshizaki Certied Service

Representative, visit www.hoshizaki.com. No service should be undertaken until

the technician has thoroughly read this Service Manual. Failure to service and

maintain the icemaker in accordance with this manual will adversely affect safety,

performance, component life, and warranty coverage and may result in costly water

damage. Proper installation is the responsibility of the installer. Product failure or

property damage due to improper installation is not covered under warranty.

Hoshizaki provides this manual primarily to assist qualied service technicians in the

service of the icemaker.

Should the reader have any questions or concerns which have not been satisfactorily

addressed, please call, send an e-mail message, or write to the Hoshizaki Technical

Support Department for assistance.

Phone: 1-800-233-1940; (770) 487-2331

Fax: 1-800-843-1056; (770) 487-3360

E-mail: techsuppor[email protected]

HOSHIZAKI AMERICA, INC.

618 Highway 74 South

Peachtree City, GA 30269

Attn: Hoshizaki Technical Support Department

Web Site: www.hoshizaki.com

NOTE: To expedite assistance, all correspondence/communication MUST include the

following information:

• Model Number

• Serial Number

• Complete and detailed explanation of the problem.

3

CONTENTS

Important Safety Information ................................................................................................. 5

I. Specications ...................................................................................................................... 7

A. C-100BAF ...................................................................................................................... 7

1. Auxiliary Codes A-1 and Earlier ................................................................................ 7

2. Auxiliary Codes A-2 and Later .................................................................................. 8

B. C-100BAF-DS ................................................................................................................ 9

1. Auxiliary Codes A-1 and Earlier ................................................................................ 9

2. Auxiliary Codes A-2 and Later ................................................................................ 10

C. C-100BAF-AD ..............................................................................................................11

1. Auxiliary Codes A-1 and Earlier ...............................................................................11

2. Auxiliary Codes A-2 and Later ................................................................................ 12

D. C-100BAF-ADDS ......................................................................................................... 13

1. Auxiliary Codes A-1 and Earlier .............................................................................. 13

2. Auxiliary Codes A-2 and Later ................................................................................ 14

II. General Information ......................................................................................................... 15

A. Construction ................................................................................................................ 15

1. Icemaker ................................................................................................................. 15

2. Icemaking Unit ........................................................................................................ 16

B. Sequence of Operation ............................................................................................... 17

1. Auxiliary Codes A-1 and Earlier .............................................................................. 17

2. Auxiliary Codes A-2 and Later ................................................................................ 18

III. Technical Information ...................................................................................................... 19

A. Water Circuit and Refrigeration Circuit ........................................................................ 19

1. Auxiliary Codes A-1 and Earlier .............................................................................. 19

2. Auxiliary Codes A-2 and Later ................................................................................ 20

B. Wiring Diagram ............................................................................................................ 21

1. Icemaker ................................................................................................................. 21

a) Auxiliary Codes A-1 and Earlier ......................................................................... 21

b) Auxiliary Codes A-2 and Later ............................................................................ 21

2. Icemaker with Optional Drain Pump HS-0248 ........................................................ 22

a) Auxiliary Codes A-1 and Earlier ......................................................................... 22

b) Auxiliary Codes A-2 and Later ............................................................................ 22

C. Performance Data ....................................................................................................... 23

IV. Service Diagnosis ........................................................................................................... 24

A. Ice Production Check .................................................................................................. 24

B. Diagnostic Procedure .................................................................................................. 24

1. Auxiliary Codes A-1 and Earlier .............................................................................. 24

2. Auxiliary Codes A-2 and Later ................................................................................ 26

C. Bin Control Check ....................................................................................................... 27

IMPORTANT

This manual should be read carefully before the icemaker is serviced. Read

the warnings and guidelines contained in this booklet carefully as they provide

essential information for the continued safe use, service, and maintenance of the

icemaker. Retain this booklet for any further reference that may be necessary.

4

D. Float Switch Check and Cleaning (auxiliary codes A-2 and later) ............................... 28

1. Float Switch Check ................................................................................................. 28

2. Float Switch Cleaning ............................................................................................. 29

E. Optional Drain Pump HS-0248 .................................................................................... 30

1. Overview ................................................................................................................. 30

2. Drain Pump Check ................................................................................................. 30

3. Float Switch Cleaning ............................................................................................. 32

F. Diagnostic Charts ........................................................................................................ 33

1. Auxiliary Codes A-1 and Earlier .............................................................................. 33

2. Auxiliary Codes A-2 and Later ................................................................................ 35

V. Removal and Replacement of Components .................................................................... 37

A. Service for Refrigerant Lines ....................................................................................... 37

1. Refrigerant Recovery .............................................................................................. 37

2. Brazing ................................................................................................................... 38

3. Evacuation and Recharge (R-134a) ....................................................................... 38

B. Important Notes for Component Replacement ............................................................ 39

C. Removal and Replacement of Evaporator Assembly Components ............................. 40

1. Upper Bearing Wear Check ................................................................................... 41

2. Removal and Replacement of Extruding Head ...................................................... 42

3. Removal and Replacement of Auger ...................................................................... 43

4. Removal and Replacement of Evaporator .............................................................. 44

5. Removal and Replacement of Mechanical Seal and Lower Housing .................... 45

6. Removal and Replacement of Gear Motor ............................................................. 47

VI. Maintenance ................................................................................................................... 48

A. Maintenance Schedule ................................................................................................ 49

B. Cleaning and Sanitizing Instructions ........................................................................... 50

1. Auxiliary Codes A-1 and Earlier .............................................................................. 50

2. Auxiliary Codes A-2 and Later ................................................................................ 54

C. Storage Bin Drain ........................................................................................................ 57

D. Condenser ................................................................................................................... 58

VII. Preparing the Icemaker for Periods of Non-Use ............................................................ 59

VIII. Disposal ........................................................................................................................ 60

5

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could

result in death, serious injury, damage to the appliance, or damage to property.

WARNING Indicates a hazardous situation which could result in death or

serious injury.

NOTICE Indicates a situation which could result in damage to the

appliance or property.

IMPORTANT Indicates important information about the use and care of the

appliance.

WARNING

This icemaker should be destined only to the use for which it has been expressly

conceived. Any other use should be considered improper and therefore dangerous. The

manufacturer cannot be held responsible for injury or damage resulting from improper,

incorrect, and unreasonable use. Failure to service and maintain the icemaker in

accordance with this manual will adversely affect safety, performance, component life,

and warranty coverage and may result in costly water damage.

To reduce the risk of death, electric shock, serious injury, or re, follow basic

precautions including the following:

• Only qualied service technicians should install and service this icemaker.

• This icemaker must be installed in accordance with applicable national, state, and local

codes and regulations.

• This icemaker requires an independent power supply of proper capacity. See the

nameplate for electrical specications. Failure to use an independent power supply of

proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring,

or component failure. This could lead to heat generation or re.

• THIS ICEMAKER MUST BE GROUNDED: This icemaker is equipped with a

NEMA5-15 three-prong grounding plug to reduce the risk of potential shock

hazards. It must be plugged into a properly grounded, independent 3-prong wall outlet.

If the outlet is a 2-prong outlet, it is your personal responsibility to have a qualied

electrician replace it with a properly grounded, independent 3-prong wall outlet. Do not

remove the ground prong from the power cord and do not use an adapter plug.

• Do not use an extension cord.

• To reduce the risk of electric shock, make sure the power switch is in the "OFF" position

before plugging in or unplugging the icemaker.

• To reduce the risk of electric shock, do not touch the power switch or plug with damp

hands.

• Do not use an icemaker with a damaged power cord. The power cord should not be

altered, jerked, bundled, weighed down, pinched, or tangled. Such actions could result

in electric shock or re. To unplug the icemaker, be sure to pull the plug, not the cord,

and do not jerk the cord.

• Do not make any alterations to the icemaker. Alterations could result in electric shock,

injury, re, or damage to the icemaker.

• Do not place ngers or any other objects into the ice discharge opening.

6

WARNING, continued

• This appliance is not intended for use by persons (including children) with reduced

physical, sensory, or mental capabilities, or lack of experience and knowledge, unless

they have been given supervision or instruction concerning use of the appliance by a

person responsible for their safety.

• Young children should be properly supervised around this appliance.

• Do not climb, stand, or hang on the icemaker or icemaker door or allow children or

animals to do so. Serious injury could occur or the icemaker could be damaged.

• Be careful not to pinch ngers when opening and closing the door. Be careful when

opening and closing the door when children are in the area.

• Do not use combustible spray or place volatile or ammable substances near the

icemaker. They might catch re.

• Keep the area around the icemaker clean. Dirt, dust, or insects in the icemaker could

cause harm to individuals or damage to the icemaker.

NOTICE

• Protect the oor when moving the icemaker to prevent damage to the oor.

• Follow the instructions in this manual carefully to reduce the risk of costly water

damage.

• In areas where water damage is a concern, install in a contained area with a oor drain.

• Install the icemaker in a location that stays above freezing. Normal operating ambient

temperature must be within 45°F to 100°F (7°C to 38°C).

• If using the optional drain pump (HS-0248), test its operation every time the icemaker is

cleaned and sanitized. See "IV.E.2. Drain Pump Check" for details. If the optional drain

pump is not operating properly, water could back up and overow, leading to costly

water damage.

• To help ensure that the storage bin drain remains clear, follow the instructions in "VI.C.

Storage Bin Drain" once every 3 months or as often as necessary for conditions. If

the storage bin drain becomes clogged, water could build up in the bin and overow,

leading to costly water damage.

• If water collects in the bin and will not drain, turn off the icemaker and close the water

supply line shut-off valve. Locate and resolve the issue.

• To help protect against unseen water issues, this icemaker features a drip tray and

emergency overow hose. See Fig. 1. If there is water in the drip tray, coming out of

the reservoir emergency overow hose, or seeping from the base of the icemaker, turn

off the icemaker and close the water supply line shut-off valve. Locate and resolve the

issue. Failure to do so could lead to costly water damage.

• Do not leave the icemaker on during extended periods of non-use, extended absences,

or in sub-freezing temperatures. To properly prepare the icemaker for these occasions,

follow the instructions in "VII. Preparing the Icemaker for Periods of Non-Use."

• Keep ventilation openings, in the appliance enclosure or in the built-in structure, clear

of obstruction.

• Do not place objects on top of the icemaker.

• The storage bin is for ice use only. Do not store anything else in the storage bin.

7

I. Specications

A. C-100BAF

1. Auxiliary Codes A-1 and Earlier

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 115/60/1

AMPERAGE 4.0 A

MINIMUM CIRCUIT AMPACITY 15 A

MAXIMUM FUSE SIZE 15 A

A

PPROXIMATE ICE PRODUCTION

A

mbient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day

)

70 *92 (42) 89 (40) 84 (38)

Reference without *marks 80 81 (37) 71 (32) 66 (30)

90 66 (30) *62 (28) 57 (26)

100 55 (25) 54 (24) *49 (22)

SHAPE OF ICE Cubelet

ICE QUALITY Approx. 90%

A

PPROXIMATE STORAGE CAPACITY 29 lbs. (13 kg) [Bin Control Setting 22 lbs. (10.0 kg)]

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 310 (12.1) 297 (7.7)

WATER gal./24HR (gal./100 lbs.) 7.7 (12) 11.1 (12)

EXTERIOR DIMENSIONS (WxDxH) 14.9" x 22.6" x 33.5" (378 x 575 x 850mm)

EXTERIOR FINISH Stainless steel, Galvanized Steel (Rear)

WEIGHT Net 108 lbs. ( 49 kg ), Shipping 120 lbs. (54 kg)

CONNECTIONS - ELECTRIC Cord Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 1/2" FPT

ICE MAKING SYSTEM Auger type

HARVESTING SYSTEM Direct Drive Auger (80W Gear Motor)

ICE MAKING WATER CONTROL Mechanical float valve

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model QA51K13GAU6

CONDENSER

EVAPORATOR Copper Tube on Cylinder

REFRIGERANT CONTROL Capillary Tube

REFRIGERANT CHARGE R134a 3.17 oz. (90 g)

DESIGN PRESSURE High 240 PSIG, Low 120 PSIG

P.C. BOARD CIRCUIT PROTECTION N/A

COMPRESSOR PROTECTION Auto-reset Overload Protector

GEAR MOTOR PROTECTION Manual reset Circuit Breaker

LOW WATER PROTECTION Suction Temperature Safety

ACCESSORIES - SUPPLIED Ice Scoop; Drain Pump Adapter Hose

- REQUIRED N/A

- OPTION Drain Pump

OPERATING CONDITIONS VOLTAGE RANGE 104 - 127 V

AMBIENT TEMP. 45 - 100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 7 - 113 PSIG

AGENCY UL OUTDOOR APPROVED, cUL

ETL

Air-cooled, Fin and tube type

8

A. C-100BAF, continued

2. Auxiliary Codes A-2 and Later

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 115/60/1

AMPERAGE 4.0 A

MINIMUM CIRCUIT AMPACITY 15 A

MAXIMUM FUSE SIZE 15 A

A

PPROXIMATE ICE PRODUCTION

A

mbient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day ) 70 *92 (42) 89 (40) 84 (38)

Reference without *marks 80 81 (37) 71 (32) 66 (30)

90 66 (30) *62 (28) 57 (26)

100 55 (25) 54 (24) *49 (22)

SHAPE OF ICE Cubelet

ICE QUALITY Approx. 90%

A

PPROXIMATE STORAGE CAPACIT

Y

29 lbs. (13 kg) [Bin Control Setting 22 lbs. (10.0 kg)]

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 310 (12.1) 297 (7.7)

WATER gal./24HR (gal./100 lbs.) 7.7 (12) 11.1 (12)

EXTERIOR DIMENSIONS (WxDxH) 14.9" x 22.6" x 33.5" (378 x 575 x 850mm)

EXTERIOR FINISH Stainless steel, Galvanized Steel (Rear)

WEIGHT Net 108 lbs. ( 49 kg ), Shipping 120 lbs. (54 kg)

CONNECTIONS - ELECTRIC Cord Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 1/2" FPT

ICE MAKING SYSTEM Auger type

HARVESTING SYSTEM Direct Drive Auger (80W Gear Motor)

ICE MAKING WATER CONTROL Float Switch

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model QA51K13GAU6

CONDENSER

EVAPORATOR Copper Tube on Cylinder

REFRIGERANT CONTROL Capillary Tube

REFRIGERANT CHARGE R134a 3.17 oz. (90 g)

DESIGN PRESSURE High 240 PSIG, Low 120 PSIG

P.C. BOARD CIRCUIT PROTECTION N/A

COMPRESSOR PROTECTION Auto-reset Overload Protector

GEAR MOTOR PROTECTION Manual reset Circuit Breaker

LOW WATER PROTECTION Float Switch and Timer

ACCESSORIES - SUPPLIED Ice Scoop; Drain Pump Adapter Hose

- REQUIRED N/A

- OPTION Drain Pump

OPERATING CONDITIONS VOLTAGE RANGE 104 - 127 V

AMBIENT TEMP. 45 - 100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 7 - 113 PSIG

AGENCY UL OUTDOOR APPROVED, cUL

ETL

Air-cooled, Fin and tube type

9

B. C-100BAF-DS

1. Auxiliary Codes A-1 and Earlier

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 115/60/1

AMPERAGE 4.0 A

MINIMUM CIRCUIT AMPACITY 15 A

MAXIMUM FUSE SIZE 15 A

A

PPROXIMATE ICE PRODUCTION

A

mbient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day

)

70 *92 (42) 89 (40) 84 (38)

Reference without *marks 80 81 (37) 71 (32) 66 (30)

90 66 (30) *62 (28) 57 (26)

100 55 (25) 54 (24) *49 (22)

SHAPE OF ICE Cubelet

ICE QUALITY Approx. 90%

A

PPROXIMATE STORAGE CAPACITY 29 lbs. (13 kg) [Bin Control Setting 22 lbs. (10.0 kg)]

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 310 (12.1) 297 (7.7)

WATER gal./24HR (gal./100 lbs.) 7.7 (12) 11.1 (12)

EXTERIOR DIMENSIONS (WxDxH) 14.9" x 22.6" x 33.5" (378 x 575 x 850mm)

EXTERIOR FINISH Stainless steel, Galvanized Steel (Rear)

WEIGHT Net 108 lbs. ( 49 kg ), Shipping 120 lbs. (54 kg)

CONNECTIONS - ELECTRIC Cord Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 1/2" FPT

ICE MAKING SYSTEM Auger type

HARVESTING SYSTEM Direct Drive Auger (80W Gear Motor)

ICE MAKING WATER CONTROL Mechanical float valve

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model QA51K13GAU6

CONDENSER

EVAPORATOR Copper Tube on Cylinder

REFRIGERANT CONTROL Capillary Tube

REFRIGERANT CHARGE R134a 3.17 oz. (90 g)

DESIGN PRESSURE High 240 PSIG, Low 120 PSIG

P.C. BOARD CIRCUIT PROTECTION N/A

COMPRESSOR PROTECTION Auto-reset Overload Protector

GEAR MOTOR PROTECTION Manual reset Circuit Breaker

LOW WATER PROTECTION Suction Temperature Safety

ACCESSORIES - SUPPLIED Ice Scoop; Drain Pump Adapter Hose

- REQUIRED Wood Overlay and Handle (Not Included)

- OPTION Drain Pump

OPERATING CONDITIONS VOLTAGE RANGE 104 - 127 V

AMBIENT TEMP. 45 - 100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 7 - 113 PSIG

AGENCY UL OUTDOOR APPROVED, cUL

ETL

Air-cooled, Fin and tube type

10

B. C-100BAF-DS, continued

2. Auxiliary Codes A-2 and Later

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 115/60/1

AMPERAGE 4.0 A

MINIMUM CIRCUIT AMPACITY 15 A

MAXIMUM FUSE SIZE 15 A

A

PPROXIMATE ICE PRODUCTION

A

mbient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day ) 70 *92 (42) 89 (40) 84 (38)

Reference without *marks 80 81 (37) 71 (32) 66 (30)

90 66 (30) *62 (28) 57 (26)

100 55 (25) 54 (24) *49 (22)

SHAPE OF ICE Cubelet

ICE QUALITY Approx. 90%

A

PPROXIMATE STORAGE CAPACIT

Y

29 lbs. (13 kg) [Bin Control Setting 22 lbs. (10.0 kg)]

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 310 (12.1) 297 (7.7)

WATER gal./24HR (gal./100 lbs.) 7.7 (12) 11.1 (12)

EXTERIOR DIMENSIONS (WxDxH) 14.9" x 22.6" x 33.5" (378 x 575 x 850mm)

EXTERIOR FINISH Stainless steel, Galvanized Steel (Rear)

WEIGHT Net 108 lbs. ( 49 kg ), Shipping 120 lbs. (54 kg)

CONNECTIONS - ELECTRIC Cord Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 1/2" FPT

ICE MAKING SYSTEM Auger type

HARVESTING SYSTEM Direct Drive Auger (80W Gear Motor)

ICE MAKING WATER CONTROL Float Switch

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model QA51K13GAU6

CONDENSER

EVAPORATOR Copper Tube on Cylinder

REFRIGERANT CONTROL Capillary Tube

REFRIGERANT CHARGE R134a 3.17 oz. (90 g)

DESIGN PRESSURE High 240 PSIG, Low 120 PSIG

P.C. BOARD CIRCUIT PROTECTION N/A

COMPRESSOR PROTECTION Auto-reset Overload Protector

GEAR MOTOR PROTECTION Manual reset Circuit Breaker

LOW WATER PROTECTION Float Switch and Timer

ACCESSORIES - SUPPLIED Ice Scoop; Drain Pump Adapter Hose

- REQUIRED Wood Overlay and Handle (Not Included)

- OPTION Drain Pump

OPERATING CONDITIONS VOLTAGE RANGE 104 - 127 V

AMBIENT TEMP. 45 - 100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 7 - 113 PSIG

AGENCY UL OUTDOOR APPROVED, cUL

ETL

Air-cooled, Fin and tube type

11

C. C-100BAF-AD

1. Auxiliary Codes A-1 and Earlier

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 115/60/1

AMPERAGE 4.0 A

MINIMUM CIRCUIT AMPACITY 15 A

MAXIMUM FUSE SIZE 15 A

A

PPROXIMATE ICE PRODUCTION

A

mbient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day

)

70 *92 (42) 89 (40) 84 (38)

Reference without *marks 80 81 (37) 71 (32) 66 (30)

90 66 (30) *62 (28) 57 (26)

100 55 (25) 54 (24) *49 (22)

SHAPE OF ICE Cubelet

ICE QUALITY Approx. 90%

A

PPROXIMATE STORAGE CAPACITY 29 lbs. (13 kg) [Bin Control Setting 22 lbs. (10.0 kg)]

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 310 (12.1) 297 (7.7)

WATER gal./24HR (gal./100 lbs.) 7.7 (12) 11.1 (12)

EXTERIOR DIMENSIONS (WxDxH) 14.9" x 22.6" x 31.5" (378 x 575 x 800mm)

EXTERIOR FINISH Stainless steel, Galvanized Steel (Rear)

WEIGHT Net 104 lbs. ( 47 kg ), Shipping 115 lbs. (52 kg) without pallet

CONNECTIONS - ELECTRIC Cord Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 1/2" FPT

ICE MAKING SYSTEM Auger type

HARVESTING SYSTEM Direct Drive Auger (80W Gear Motor)

ICE MAKING WATER CONTROL Mechanical float valve

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model QA51K13GAU6

CONDENSER

EVAPORATOR Copper Tube on Cylinder

REFRIGERANT CONTROL Capillary Tube

REFRIGERANT CHARGE R134a 3.17 oz. (90 g)

DESIGN PRESSURE High 240 PSIG, Low 120 PSIG

P.C. BOARD CIRCUIT PROTECTION N/A

COMPRESSOR PROTECTION Auto-reset Overload Protector

GEAR MOTOR PROTECTION Manual reset Circuit Breaker

LOW WATER PROTECTION Suction Temperature Safety

ACCESSORIES - SUPPLIED Ice Scoop; pump adapter hose

- REQUIRED N/A

OPERATING CONDITIONS VOLTAGE RANGE 104 - 127 V

AMBIENT TEMP. 45 - 100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 7 - 113 PSIG

AGENCY UL OUTDOOR APPROVED, cUL

ETL

Air-cooled, Fin and tube type

12

C. C-100BAF-AD, continued

2. Auxiliary Codes A-2 and Later

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 115/60/1

AMPERAGE 4.0 A

MINIMUM CIRCUIT AMPACITY 15 A

MAXIMUM FUSE SIZE 15 A

A

PPROXIMATE ICE PRODUCTION

A

mbient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day ) 70 *92 (42) 89 (40) 84 (38)

Reference without *marks 80 81 (37) 71 (32) 66 (30)

90 66 (30) *62 (28) 57 (26)

100 55 (25) 54 (24) *49 (22)

SHAPE OF ICE Cubelet

ICE QUALITY Approx. 90%

A

PPROXIMATE STORAGE CAPACIT

Y

29 lbs. (13 kg) [Bin Control Setting 22 lbs. (10.0 kg)]

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 310 (12.1) 297 (7.7)

WATER gal./24HR (gal./100 lbs.) 7.7 (12) 11.1 (12)

EXTERIOR DIMENSIONS (WxDxH) 14.9" x 22.6" x 31.5" (378 x 575 x 800mm)

EXTERIOR FINISH Stainless steel, Galvanized Steel (Rear)

WEIGHT Net 104 lbs. ( 47 kg ), Shipping 115 lbs. (52 kg) without pallet

CONNECTIONS - ELECTRIC Cord Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 1/2" FPT

ICE MAKING SYSTEM Auger type

HARVESTING SYSTEM Direct Drive Auger (80W Gear Motor)

ICE MAKING WATER CONTROL Float Switch

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model QA51K13GAU6

CONDENSER

EVAPORATOR Copper Tube on Cylinder

REFRIGERANT CONTROL Capillary Tube

REFRIGERANT CHARGE R134a 3.17 oz. (90 g)

DESIGN PRESSURE High 240 PSIG, Low 120 PSIG

P.C. BOARD CIRCUIT PROTECTION N/A

COMPRESSOR PROTECTION Auto-reset Overload Protector

GEAR MOTOR PROTECTION Manual reset Circuit Breaker

LOW WATER PROTECTION Float Switch and Timer

ACCESSORIES - SUPPLIED Ice Scoop; pump adapter hose

- REQUIRED N/A

OPERATING CONDITIONS VOLTAGE RANGE 104 - 127 V

AMBIENT TEMP. 45 - 100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 7 - 113 PSIG

AGENCY UL OUTDOOR APPROVED, cUL

ETL

Air-cooled, Fin and tube type

13

D. C-100BAF-ADDS

1. Auxiliary Codes A-1 and Earlier

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 115/60/1

AMPERAGE 4.0 A

MINIMUM CIRCUIT AMPACITY 15 A

MAXIMUM FUSE SIZE 15 A

A

PPROXIMATE ICE PRODUCTION

A

mbient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day

)

70 *92 (42) 89 (40) 84 (38)

Reference without *marks 80 81 (37) 71 (32) 66 (30)

90 66 (30) *62 (28) 57 (26)

100 55 (25) 54 (24) *49 (22)

SHAPE OF ICE Cubelet

ICE QUALITY Approx. 90%

A

PPROXIMATE STORAGE CAPACITY 29 lbs. (13 kg) [Bin Control Setting 22 lbs. (10.0 kg)]

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 310 (12.1) 297 (7.7)

WATER gal./24HR (gal./100 lbs.) 7.7 (12) 11.1 (12)

EXTERIOR DIMENSIONS (WxDxH) 14.9" x 22.6" x 31.5" (378 x 575 x 800mm)

EXTERIOR FINISH Stainless steel, Galvanized Steel (Rear)

WEIGHT Net 104 lbs. ( 47 kg ), Shipping 115 lbs. (52 kg) without pallet

CONNECTIONS - ELECTRIC Cord Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 1/2" FPT

ICE MAKING SYSTEM Auger type

HARVESTING SYSTEM Direct Drive Auger (80W Gear Motor)

ICE MAKING WATER CONTROL Mechanical float valve

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model QA51K13GAU6

CONDENSER

EVAPORATOR Copper Tube on Cylinder

REFRIGERANT CONTROL Capillary Tube

REFRIGERANT CHARGE R134a 3.17 oz. (90 g)

DESIGN PRESSURE High 240 PSIG, Low 120 PSIG

P.C. BOARD CIRCUIT PROTECTION N/A

COMPRESSOR PROTECTION Auto-reset Overload Protector

GEAR MOTOR PROTECTION Manual reset Circuit Breaker

LOW WATER PROTECTION Suction Temperature Safety

ACCESSORIES - SUPPLIED Ice Scoop; Drain Pump Adapter Hose

- REQUIRED Wood Overlay and Handle (Not Included)

- OPTION Drain Pump

OPERATING CONDITIONS VOLTAGE RANGE 104 - 127 V

AMBIENT TEMP. 45 - 100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 7 - 113 PSIG

AGENCY UL OUTDOOR APPROVED, cUL

ETL

Air-cooled, Fin and tube type

14

D. C-100BAF-ADDS, continued

2. Auxiliary Codes A-2 and Later

Note: We reserve the right to make changes in specications and design without prior

notice.

AC SUPPLY VOLTAGE 115/60/1

AMPERAGE 4.0 A

MINIMUM CIRCUIT AMPACITY 15 A

MAXIMUM FUSE SIZE 15 A

A

PPROXIMATE ICE PRODUCTION

A

mbient WATER TEMP. (°F)

PER 24 HR. Temp.(°F) 50 70 90

lbs./day ( kg/day ) 70 *92 (42) 89 (40) 84 (38)

Reference without *marks 80 81 (37) 71 (32) 66 (30)

90 66 (30) *62 (28) 57 (26)

100 55 (25) 54 (24) *49 (22)

SHAPE OF ICE Cubelet

ICE QUALITY Approx. 90%

A

PPROXIMATE STORAGE CAPACIT

Y

29 lbs. (13 kg) [Bin Control Setting 22 lbs. (10.0 kg)]

ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F

ELECTRIC W (kWH/100 lbs.) 310 (12.1) 297 (7.7)

WATER gal./24HR (gal./100 lbs.) 7.7 (12) 11.1 (12)

EXTERIOR DIMENSIONS (WxDxH) 14.9" x 22.6" x 31.5" (378 x 575 x 800mm)

EXTERIOR FINISH Stainless steel, Galvanized Steel (Rear)

WEIGHT Net 104 lbs. ( 47 kg ), Shipping 115 lbs. (52 kg) without pallet

CONNECTIONS - ELECTRIC Cord Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 1/2" FPT

ICE MAKING SYSTEM Auger type

HARVESTING SYSTEM Direct Drive Auger (80W Gear Motor)

ICE MAKING WATER CONTROL Float Switch

COOLING WATER CONTROL N/A

BIN CONTROL SYSTEM Thermostat

COMPRESSOR Hermetic, Model QA51K13GAU6

CONDENSER

EVAPORATOR Copper Tube on Cylinder

REFRIGERANT CONTROL Capillary Tube

REFRIGERANT CHARGE R134a 3.17 oz. (90 g)

DESIGN PRESSURE High 240 PSIG, Low 120 PSIG

P.C. BOARD CIRCUIT PROTECTION N/A

COMPRESSOR PROTECTION Auto-reset Overload Protector

GEAR MOTOR PROTECTION Manual reset Circuit Breaker

LOW WATER PROTECTION Float Switch and Timer

ACCESSORIES - SUPPLIED Ice Scoop; Drain Pump Adapter Hose

- REQUIRED Wood Overlay and Handle (Not Included)

- OPTION Drain Pump

OPERATING CONDITIONS VOLTAGE RANGE 104 - 127 V

AMBIENT TEMP. 45 - 100° F

WATER SUPPLY TEMP. 45 - 90° F

WATER SUPPLY PRESSURE 7 - 113 PSIG

AGENCY UL OUTDOOR APPROVED, cUL

ETL

Air-cooled, Fin and tube type

15

II. General Information

A. Construction

1. Icemaker

Rear

Float-Operated

Water Valve

Air-Cooled Condenser and

Condenser Fan Motor

Front

Control Box

Water

Reservoir

Evaporator

Assembly

Upper

Rear

Panel

Suction

Temperature

Safety

Bin Control

Thermostat

Fig. 1

Front Panel

Louver

Top Panel

Power Switch

Gear Motor Protector

(External Overload)

Reset Switch

Ice Discharge Opening

Bin Control

Thermostat Bulb

Slope

C-100BAF-AD Shown

Bin Control

Thermostat

Inlet Water Valve

Water

Reservoir

Float Switch

Compressor

Evaporator

Assembly

Gear Motor

Drier

Auxiliary Codes

A-1 and Earlier

Auxiliary Codes

A-2 and Later

Drip

Tray

Reservoir Emergency Overow Hose

Auxiliary Codes A-2 and Later

Compressor

Gear Motor

Drier

Top Panel

Lower

Rear

Panel

Upper

Rear

Panel

Gear Motor

Drain Pan

Evaporator

Condensate

Drain Pan

Gear Motor

Drain Pan

Evaporator

Condensate

Drain Pan

Power

Cord

Lower

Rear

Panel

Power

Cord

16

2. Icemaking Unit

Socket Head Cap Screw

Gear Motor

Spline Coupling

Housing and

Lower Bearing

O-Ring

Mechanical Seal

Cylinder

Auger

Extruding Head

and Upper

Bearing

Cutter (motionless)

Insulation

Socket Head

Cap Screw

with Washer

Hex Head

Bolt with

Washer

Fig. 2

Evaporator Flange

17

B. Sequence of Operation

1. Auxiliary Codes A-1 and Earlier

After the power switch is placed in the "ON" position, the steps in the sequence are as

outlined below.

a) Freeze Cycle

BCH, GM, FM, CR, and Comp energize. NOTICE! Some units contain a sticker that

states: "The bin control heater has been disconnected. DO NOT reconnect the

bin control heater." In this case, leave BCH disconnected or replace BC assembly

with 3A2561A03. Ice production starts 4 to 6minutes after Comp energizes depending

on ambient and water conditions. The freeze cycle continues until BC shuts down the

icemaker or power is turned off to the icemaker. Rell: The oat-operated WV allows

water into the reservoir as needed to continue the icemaking process. If the water supply

is cut off or GM stops during the freeze cycle, the cold evaporator temperature causes

STS to open and de-energize all components except BCH and optional drain pump

HS-0248.

b) Bin Control Thermostat Shutdown

Ice lls storage bin to level of BC. BC opens within 10 seconds after ice contact. When

BC opens, BCH remains energized. GM, FM, CR, and Comp de-energize. When ice level

lowers and BC closes, the icemaker starts operating again.

C-100BAF Series Sequence Flow Chart and Component Operation

(auxiliary codes A-1 and earlier)

Legend: BC–bin control thermostat; BCH–bin control heater; Comp–compressor;

CR–compressor relay; FM–fan motor; GM–gear motor; STS–suction temperature

safety (low water/freeze-up safety); WV–inlet water valve

2. Shutdown

1. Freeze Cycle

Bin Full

BC closed

Low Water/

Freeze-Up Safety

BC closed

STS open

BCH continues

Comp de-energized

FM de-energized

GM de-energized

When STS closes,

icemaker restarts at

1. Freeze Cycle.

STS

open

BC

open

Float-operated WV allows

water into reservoir as needed.

BC closed

STS closed

BCH energized

Comp energized

FM energized

GM energized

Power Switch

"ON"

BC closed

STS closed

BCH continues

Comp continues

FM continues

GM continues

BC open

STS closed

BCH continues

Comp de-energized

FM de-energized

GM de-energized

Rell

18

3. Shutdown

2. Freeze Cycle

Bin Full

Power Switch

"ON"

BC open

BCH continues

Comp de-energized

FM de-energized

GM de-energized

WV de-energized

BC closed

LF/S closed

UF/S closed

BCH continues

Comp energized

FM energized

GM energized

WV de-energized

BC closed

UF/S open

LF/S open

FT starts (90 sec.)

BCH continues

Comp continues

FM continues

GM continues

WV energized

BC closed

UF/S open

LF/S open

BCH energized

WV energized

1. Fill Cycle

BC closed

LF/S closed

UF/S closed

FT terminated

BCH continues

Comp continues

FM continues

GM continues

WV de-energized

Low Water Safety

BC closed

UF/S open

FT exceeded

BCH continues

WV continues

Comp de-energized

FM de-energized

GM de-energized

Rell

FT (in TDR)

Maximum 90 seconds

When UF/S closes,

icemaker restarts at

2. Freeze Cycle.

90 seconds

FT

exceeded

BC

open

2. Auxiliary Codes A-2 and Later

After the power switch is placed in the "ON" position, the steps in the sequence are as

outlined below.

a) Fill Cycle

LF/S and UF/S open, BCH and WV energize. LF/S closes. Nothing happens at this time.

Reservoir continues to ll until UF/S closes.

b) Freeze Cycle

UF/S closes. BCH remains energized. WCR, TDR, GM, FM, CR, and Comp energize. WV

de-energizes. Ice production starts 4 to 6minutes after Comp energizes depending on

ambient and water conditions. F/S controls WV to rell as needed during the freeze cycle.

The freeze cycle continues until BC shuts down the icemaker or power is turned off to

the icemaker. Rell: As ice is produced, the water level in the reservoir drops and UF/S

opens. When UF/S opens, a latching circuit through LF/S and WCR keeps WCR, TDR,

GM, FM, CR, and Comp energized. When LF/S opens, WCR de-energizes, cutting power

to TDR terminal #5 (O wire) and starting FT. WV energizes. Water lls the reservoir, UF/S

closes. WCR energizes, restoring power to TDR terminal #5 (O wire) and resetting FT.

WV de-energizes. If UF/S remains open longer than 90 seconds, FT terminates, cutting

power to TDR terminal#9 (R wire). GM, FM, CR, and Comp de-energize. WV remains

energized until UF/S closes.

c) Bin Control Thermostat Shutdown

Ice lls storage bin to level of BC. BC opens within 10 seconds after ice contact. When

BC opens, BCH remains energized. WCR, TDR, GM, FM, CR, and Comp de-energize.

When ice level lowers and BC closes, the icemaker starts operating again.

C-100BAF Series Sequence Flow Chart and Component Operation

(auxiliary codes A-2 and later)

Legend: BC–bin control thermostat; BCH–bin control heater; Comp–compressor;

CR–compressor relay; FM–fan motor; FT–90-second ll timer (low water safety;

internal to TDR); GM–gear motor; LF/S–lower oat switch; TDR–time delay relay;

UF/S–upper oat switch; WCR–water control relay; WV–inlet water valve

19

III. Technical Information

A. Water Circuit and Refrigeration Circuit

1. Auxiliary Codes A-1 and Earlier

Drier

Condenser

Fan Motor

Condenser

Compressor

Float-Operated

Inlet Water Valve

Water

Reservoir

Water Level

Suction

Temperature

Safety

Gear

Motor

Evaporator

Assembly

Water Inlet

Water Supply

Fig. 3a

Capillary Tube

Overow Hose

Suction

Discharge

20

Drier

Condenser

Fan Motor

Condenser

Compressor

Float Switch

Water Reservoir

Water Level

Gear

Motor

Evaporator

Assembly

Water Inlet

Water Supply

Capillary Tube

Overow Hoses

Suction

Discharge

Inlet Water Valve

2. Auxiliary Codes A-2 and Later

Fig. 3b

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Hoshizaki C-100BAF-DS User manual

Hoshizaki C-100BAF-DS User manual

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