Grundfos DMX 460-6 Installation And Operating Instructions Manual

Grundfos
Brand
Grundfos
Model
DMX 460-6
Type
Installation And Operating Instructions Manual
15.720017-V6.0
Diaphragm Dosing Pump
DMX model 226
DMX 24-8 DMX 142-8 DMX 280-8
DMX 37-5 DMX 152-6 DMX 315-3
DMX 52-8 DMX 160-5 DMX 321-4
DMX 60-3 DMX 190-8 DMX 321-6
DMX 67-10 DMX 190-10 DMX 380-3
DMX 82-5 DMX 199-8 DMX 460-3,5
DMX 95-8 DMX 224-5 DMX 460-6
DMX 100-8 DMX 249-3 DMX 525-3
DMX 130-3 DMX 255-3 DMX 765-3
DMX 132-10 DMX 280-6
Installation and Operating Instructions
EN
Read this manual completely and keep it!
Subject to change.
2
15.720017-V6.0
DMX model 226
Denmark
GRUNDFOS DK A/S
Martin Bachs Vej 3
DK-8850 Bjerringbro
Tlf.: +45-87 50 50 50
Telefax: +45-87 50 51 51
E-mail: info_GDK@grundfos.com
www.grundfos.com/DK
Argentina
Bombas GRUNDFOS de Argentina S.A.
Ruta Panamericana km. 37.500 Lote 34A
1619 - Garin
Pcia. de Buenos Aires
Phone: +54-3327 414 444
Telefax: +54-3327 411 111
Australia
Grundfos Alldos
Dosing & Disinfection
ALLDOS Oceania Pty. Ltd.
Unit 3 / 74 Murdoch Circuit
Acacia Ridge QLD 4100
Phone: +61 (0)7 3712 6888
Telefax: +61 (0)7 3272 5188
E-mail: alldos.[email protected]
Australia
GRUNDFOS Pumps Pty. Ltd.
P.O. Box 2040
Regency Park
South Australia 5942
Phone: +61-8-8461-4611
Telefax: +61-8-8340 0155
Austria
GRUNDFOS Pumpen Vertrieb Ges.m.b.H.
Grundfosstraße 2
A-5082 Grödig/Salzburg
Tel.: +43-6246-883-0
Telefax: +43-6246-883-30
Belgium
N.V. GRUNDFOS Bellux S.A.
Boomsesteenweg 81-83
B-2630 Aartselaar
Tél.: +32-3-870 7300
Télécopie: +32-3-870 7301
Belorussia
Представительство ГРУНДФОС в Минске
220090 Минск ул.Олешева 14
Телефон: (8632) 62-40-49
Факс: (8632) 62-40-49
Bosnia/Herzegovina
GRUNDFOS Sarajevo
Paromlinska br. 16,
BiH-71000 Sarajevo
Phone: +387 33 713290
Telefax: +387 33 231795
Brazil
GRUNDFOS do Brasil Ltda.
Rua Tomazina 106
CEP 83325 - 040
Pinhais - PR
Phone: +55-41 668 3555
Telefax: +55-41 668 3554
Bulgaria
GRUNDFOS Pumpen Vertrieb
Representative Office - Bulgaria
Bulgaria, 1421 Sofia
Lozenetz District
105-107 Arsenalski blvd.
Phone: +359 2963 3820, 2963 5653
Telefax: +359 2963 1305
Canada
GRUNDFOS Canada Inc.
2941 Brighton Road
Oakville, Ontario
L6H 6C9
Phone: +1-905 829 9533
Telefax: +1-905 829 9512
China
Grundfos Alldos
Dosing & Disinfection
ALLDOS (Shanghai) Water Technology Co.
Ltd.
West Unit, 1 Floor, No. 2 Building (T 4-2)
278 Jinhu Road, Jin Qiao Export Process-
ing Zone
Pudong New Area
Shanghai, 201206
Phone: +86 21 5055 1012
Telefax: +86 21 5032 0596
E-mail: alldos.cn@alldos.com
China
GRUNDFOS Pumps (Shanghai) Co. Ltd.
22 Floor, Xin Hua Lian Building
755-775 Huai Hai Rd, (M)
Shanghai 200020
PRC
Phone: +86-512-67 61 11 80
Telefax: +86-512-67 61 81 67
Croatia
GRUNDFOS predstavništvo Zagreb
Cebini 37, Buzin
HR-10000 Zagreb
Phone: +385 1 6595 400
Telefax: +385 1 6595 499
Czech Republic
GRUNDFOS s.r.o.
Čapkovského 21
779 00 Olomouc
Phone: +420-585-716 111
Telefax: +420-585-716 299
Estonia
GRUNDFOS Pumps Eesti OÜ
Peterburi tee 44
11415 Tallinn
Tel: + 372 606 1690
Fax: + 372 606 1691
Finland
OY GRUNDFOS Pumput AB
Mestarintie 11
FIN-01730 Vantaa
Phone: +358-3066 5650
Telefax: +358-3066 56550
France
Grundfos Alldos
Dosing & Disinfection
ALLDOS S.A.R.L.
7, rue Gutenberg
F-67610 La Wantzenau
Tél.: +33-3 88 59 26 26
Télécopie: +33-3 88 59 26 00
E-mail : alldos[email protected]
France
Pompes GRUNDFOS Distribution S.A.
Parc d’Activités de Chesnes
57, rue de Malacombe
F-38290 St. Quentin Fallavier (Lyon)
Tél.: +33-4 74 82 15 15
Télécopie: +33-4 74 94 10 51
Germany
Grundfos Alldos
Dosing & Disinfection
ALLDOS Eichler GmbH
Reetzstraße 85
D-76327 Pfinztal (Söllingen)
Tel.: +49 7240 61-0
Telefax: +49 7240 61-177
E-mail: alldos[email protected]
Germany
GRUNDFOS GMBH
Schlüterstr. 33
D-40699 Erkrath
Tel.: +49-(0) 211 929 69-0
Telefax: +49-(0) 211 929 69-3799
E-mail: infoservice@grundfos.de
Service in Deutschland:
E-mail: kundendienst@grundfos.de
Greece
GRUNDFOS Hellas A.E.B.E.
20th km. Athinon-Markopoulou Av.
P.O. Box 71
GR-19002 Peania
Phone: +0030-210-66 83 400
Telefax: +0030-210-66 46 273
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd.
Unit 1, Ground floor
Siu Wai Industrial Centre
29-33 Wing Hong Street &
68 King Lam Street, Cheung Sha Wan
Kowloon
Phone: +852-27861706 / 27861741
Telefax: +852-27858664
Hungary
GRUNDFOS Hungária Kft.
Park u. 8
H-2045 Törökbálint,
Phone: +36-23 511 110
Telefax: +36-23 511 111
India
GRUNDFOS Pumps India Private Limited
118 Old Mahabalipuram Road
Thoraipakkam
Chamiers Road
Chennai 600 096
Phone: +91-44 2496 6800
Indonesia
PT GRUNDFOS Pompa
Jl. Rawa Sumur III, Blok III / CC-1
Kawasan Industri, Pulogadung
Jakarta 13930
Phone: +62-21-460 6909
Telefax: +62-21-460 6910 / 460 6901
Ireland
GRUNDFOS (Ireland) Ltd.
Unit A, Merrywell Business Park
Ballymount Road Lower
Dublin 12
Phone: +353-1-4089 800
Telefax: +353-1-4089 830
Italy
GRUNDFOS Pompe Italia S.r.l.
Via Gran Sasso 4
I-20060 Truccazzano (Milano)
Tel.: +39-02-95838112
Telefax: +39-02-95309290 / 95838461
Japan
GRUNDFOS Pumps K.K.
1-2-3, Shin Miyakoda
Hamamatsu City
Shizuoka pref. 431-21
Phone: +81-53-428 4760
Telefax: +81-53-484 1014
3
V6.0
DMX model 226
Adresses revised 7.04.2005
Korea
GRUNDFOS Pumps Korea Ltd.
6th Floor, Aju Building 679-5
Yeoksam-dong, Kangnam-ku, 135-916
Seoul, Korea
Phone: +82-2-5317 600
Telefax: +82-2-5633 725
Latvia
SIA GRUNDFOS Pumps Latvia
Deglava biznesa centrs
Augusta Deglava ielā 60, LV-1035, Rīga,
Tālr.: + 371 714 9640, 7 149 641
Fakss: + 371 914 9646
Lithuania
GRUNDFOS Pumps UAB
Smolensko g. 6
LT-03201 Vilnius
Tel: + 370 52 395 430
Fax: + 370 52 395 431
Malaysia
GRUNDFOS Pumps Sdn. Bhd.
7 Jalan Peguam U1/25
Glenmarie Industrial Park
40150 Shah Alam
Selangor
Phone: +60-3-5569 2922
Telefax: +60-3-5569 2866
México
Bombas GRUNDFOS de México S.A. de
C.V.
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
Apodaca, N.L. 66600
Phone: +52-81-8144 4000
Telefax: +52-81-8144 4010
Netherlands
Grundfos Alldos
Dosing & Disinfection
ALLDOS BV
Leerlooiersstraat 6
NL-8601 WK Sneek
Tel.: +31-51 54 25 789
Telefax: +31-51 54 30 550
E-mail: alldos.[email protected]
Netherlands
GRUNDFOS Nederland B.V.
Postbus 104
NL-1380 AC Weesp
Tel.: +31-294-492 211
Telefax: +31-294-492244/492299
New Zealand
GRUNDFOS Pumps NZ Ltd.
17 Beatrice Tinsley Crescent
North Harbour Industrial Estate
Albany, Auckland
Phone: +64-9-415 3240
Telefax: +64-9-415 3250
Norway
GRUNDFOS Pumper A/S
Strømsveien 344
Postboks 235, Leirdal
N-1011 Oslo
Tlf.: +47-22 90 47 00
Telefax: +47-22 32 21 50
Poland
GRUNDFOS Pompy Sp. z o.o.
ul. Klonowa 23
Baranowo k. Poznania
PL-62-081 Przeźmierowo
Phone: (+48-61) 650 13 00
Telefax: (+48-61) 650 13 50
Portugal
Bombas GRUNDFOS Portugal, S.A.
Rua Calvet de Magalhães, 241
Apartado 1079
P-2770-153 Paço de Arcos
Tel.: +351-21-440 76 00
Telefax: +351-21-440 76 90
România
GRUNDFOS Pompe România SRL
Bd. Biruintei, nr 103
Pantelimon county Ilfov
Phone: +40 21 200 4100
Telefax: +40 21 200 4101
E-mail: roma[email protected]o
Russia
ООО Грундфос
Россия, 109544 Москва, Школьная 39
Тел. (+7) 095 737 30 00, 564 88 00
Факс (+7) 095 737 75 36, 564 88 11
E-mail grundfos.moscow@grundfos.com
Serbia
GRUNDFOS Predstavništvo Beograd
Dr. Milutina Ivkovića 2a/29
YU-11000 Beograd
Phone: +381 11 26 47 877 / 11 26 47 496
Telefax: +381 11 26 48 340
Singapore
GRUNDFOS (Singapore) Pte. Ltd.
24 Tuas West Road
Jurong Town
Singapore 638381
Phone: +65-6865 1222
Telefax: +65-6861 8402
Slovenia
GRUNDFOS PUMPEN VERTRIEB
Ges.m.b.H.,
Podružnica Ljubljana
Blatnica 1, SI-1236 Trzin
Phone: +386 1 563 5338
Telefax: +386 1 563 2098
E-mail: slovenia@grundfos.si
South Africa
Grundfos Alldos
Dosing & Disinfection
ALLDOS (Pty) LTD
98 Matroosberg Road, Waterkloof Park
P.O. Box 36505, Menlo Park 0102
0181 ZA Pretoria
E-mail: alldos.[email protected]
Spain
Bombas GRUNDFOS España S.A.
Camino de la Fuentecilla, s/n
E-28110 Algete (Madrid)
Tel.: +34-91-848 8800
Telefax: +34-91-628 0465
Sweden
GRUNDFOS AB
Lunnagårdsgatan 6
431 90 Mölndal
Tel.: +46-0771-32 23 00
Telefax: +46-31 331 94 60
Switzerland
Grundfos Alldos
Dosing & Disinfection
ALLDOS International AG
Schönmattstraße 4
CH-4153 Reinach
Tel.: +41-61-717 5555
Telefax: +41-61-717 5500
E-mail: alldos.ch@alldos.com
Switzerland
GRUNDFOS Pumpen AG
Bruggacherstrasse 10
CH-8117 Fällanden/ZH
Tel.: +41-1-806 8111
Telefax: +41-1-806 8115
Taiwan
GRUNDFOS Pumps (Taiwan) Ltd.
7 Floor, 219 Min-Chuan Road
Taichung, Taiwan, R.O.C.
Phone: +886-4-2305 0868
Telefax: +886-4-2305 0878
Thailand
GRUNDFOS (Thailand) Ltd.
947/168 Moo 12, Bangna-Trad Rd., K.M. 3,
Bangna, Phrakanong
Bangkok 10260
Phone: +66-2-744 1785 ... 91
Telefax: +66-2-744 1775 ... 6
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
Gebze Organize Sanayi Bölgesi
Ihsan dede Caddesi,
2. yol 200. Sokak No. 204
41490 Gebze/ Kocaeli
Phone: +90 - 262-679 7979
Telefax: +90 - 262-679 7905
E-mail: satis@grundfos.com
Ukraine
ТОВ ГРУНДФОС Украина
ул. Владимирская, 71, оф. 45
г. Киев, 01033, Украина,
Тел. +380 44 289 4050
Факс +380 44 289 4139
United Arab Emirates
GRUNDFOS Gulf Distribution
P.O. Box 16768
Jebel Ali Free Zone
Dubai
Phone: +971-4- 8815 166
Telefax: +971-4-8815 136
United Kingdom
Grundfos Alldos
Dosing & Disinfection
ALLDOS Ltd.
39 Gravelly Industrial Park, Tyburn Road
Birmingham B24 8TG
Phone: +44-121-3283336
Telefax: +44-121-3284332
E-mail: alldos.uk@alldos.com
United Kingdom
GRUNDFOS Pumps Ltd.
Grovebury Road
Leighton Buzzard/Beds. LU7 8TL
Phone: +44-1525-850000
Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation
17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400
Telefax: +1-913-227-3500
Usbekistan
Представительство ГРУНДФОС в
Ташкенте
700000 Ташкент ул.Усмана Носира 1-й
тупик 5
Телефон: (3712) 55-68-15
Факс: (3712) 53-36-35
Addresses revised 15.01.2007
4
15.720017-V6.0
DMX model 226 en
Installation Data ............................................................................................. 48
Installation Diagram ...................................................................................... 48
Type key ......................................................................................................... 49
1 Of General Interest .............................................................................. 50
1.1 In General .................................................................................................50
1.2 Using this Paper ....................................................................................... 50
1.3 Warranty ...................................................................................................50
2 Safety Instructions .............................................................................. 51
2.1 Application of the Product .........................................................................51
2.2 Obligations of the Operating Authority ......................................................51
2.3 Averting Dangers ......................................................................................51
3 Technical Data ..................................................................................... 52
3.1 Pump Types ..............................................................................................52
3.2 Pump Performance ...................................................................................52
3.2.1 Accuracy ..........................................................................................52
3.2.2 Performance ..................................................................................53
3.3 Suction heights .........................................................................................54
3.3.1 Media with a viscosity similar to water ..........................................54
3.3.2 Suction heights for media with maximum permissible viscosity ....54
3.4 Dosing Curves ..........................................................................................55
3.5 Materials ...................................................................................................55
3.6 Ambient and Operating Conditions ...........................................................55
3.7 Weight .......................................................................................................56
3.8 Dimensional Drawing ................................................................................57
4 Installation............................................................................................ 59
4.1 Installation Information ..............................................................................59
4.2 Transport and Storage .............................................................................. 61
4.3 Mounting ...................................................................................................61
4.4 Connecting the Suction and Pressure Lines.............................................61
4.5 Electrical Connections ..............................................................................62
4.5.1 Versions with mains plug ...............................................................62
4.5.2 Versions without mains plug ..........................................................62
5 Commissioning.................................................................................... 63
5.1 Inspections before Commissioning ...........................................................63
5.2 Commissioning .........................................................................................63
Contents
5
V6.0
DMX model 226 en
6 Operation ............................................................................................. 64
6.1 Description of the Device..........................................................................64
6.2 Switching on / off ......................................................................................64
6.2.1 Switching on ..................................................................................64
6.2.2 Switching off ..................................................................................64
6.3 Adjusting the Dosing Flow by Means of the Stroke length........................65
6.4 Adjusting the Stroke Length Adjustment ...................................................65
6.5 Possible Failures .......................................................................................66
7 Operation with Other Electronics....................................................... 67
7.1 Electronics Version Stroke sensor ............................................................67
7.2 Electronics Diaphragm Breakage Sensor .................................................67
7.2.1 Technical Data of the Electronics ..................................................67
7.2.2 Dimensional Drawing (Electronics Enclosure)...............................67
7.2.3 Function.........................................................................................68
7.2.4 Electrical Connections of the Electronics ......................................68
7.2.5 Relay Outputs ................................................................................69
7.2.6 Screwing the Sensor into the Dosing Head ...................................69
7.2.7 Commissioning ..............................................................................70
7.2.8 Using the Contacts ........................................................................70
7.2.9 Description of the Device ..............................................................70
7.2.10 Maintenance ..................................................................................71
8 Integral Overflow Valve ....................................................................... 72
8.1 Function ....................................................................................................72
8.2 Permissible Media ....................................................................................72
8.3 Connections ..............................................................................................72
8.4 Setting of Opening Pressure.....................................................................73
8.4.1 General ..........................................................................................73
8.4.2 Setting Instructions for Opening Pressure .....................................73
8.5 Venting ......................................................................................................74
8.6 Possible Faults ..........................................................................................74
8.7 Maintenance .............................................................................................74
8.7.1 Intervals for Cleaning and Maintenance ........................................74
8.7.2 Replacing the Diaphragm ..............................................................74
9 Maintenance ......................................................................................... 75
9.1 Replacing the Gear Grease ......................................................................75
9.2 Rates for cleaning and maintenance ........................................................75
9.3 Cleaning the Suction and Pressure Valves ...............................................75
9.4 Exchanging the Diaphragm ......................................................................76
A. Appendix Dosing Curves .................................................................. 198
6
15.720017-V6.0
DMX model 226 en
Installation Data
NOTE Please fill in this form following commissioning. It will
help you and your Grundfos servicing partner to adjust
the device during subsequent corrections.
Owner:
Grundfos customer No.:
Contract No.:
Order No. of device:
Serial number of device:
Put into service on:
Location of device:
Used for:
Installation Diagram
7
V6.0
DMX model 226 en
Pump range DME...
Maximum pressure [bar]
Example: DME 2-18 A-PP/E/C-F-3 1 1E F
Control variant Code
Standard A
Standard + alarm relay AR
Standard + ProfIbus AP
Standard + GENIbus AG
Dosing head material Code
Polypropylene PP
PVDF PV
Stainless steel 1.4401 SS
Gasket material Code
EPDM E
FKM V
Valve ball material Code
Ceramics C
Stainless steel 1.4401 SS
Control panel Code
Front-fitted F
Side-fitted S
Voltage Code
1 x 100-240 V, 50-60 Hz 3
Code Mains plug
F EU (Schuko)
B USA, CAN
GUK
IAU
ECH
JJP
Code Connection,
suction/ discharge
1 Tubing 6/9
Tubing 4/6
supplied with the pump
2 Tubing 6/9
Tubing 6/12+9/12
supplied with the pum
3 Tubing 4/6
4 Tubing 6/9
5 Tubing 6/12
6 Tubing 9/12
A Threaded Rp 1/4
B Threaded Rp 3/8
E Cementing d.10
F Cementing d.12
Code Valves
1 Standard valve
2 Spring- loaded valve
Type key
(Cannot be used for pump configuration.)
8
15.720017-V6.0
DMX model 226 en
1 Of General Interest
1.1 In General
This operation manual contains all information for safe operation of the described
product.
If you require further information or if any problems arise which are not reflected in
detail in this manual, contact Grundfos directly for the information needed.
1.2 Using this Paper
❏ Descriptions are written as plain text.
❏ Lists are indicated by squares (❏), sublists by dashes (-).
❏ Operation steps are indicated by bullets (●), substeps by small bullets (•).
❏ Cross-references are indicated by
italic letters
and an arrow
(➜).
❏ The headings
WARNING
,
CAUTION
and
NOTE
have the following meaning:
!
WARNING Danger of injuries and accidents!
CAUTION Danger of incorrect operation or damage to the product!
NOTE There is an exceptional feature.
1.3 Warranty
Warranty in accordance with our general terms of sale and delivery shall only be
valid, if
❏ the product is used according to the information within this paper,
❏ the product is not being opened or used improperly,
❏ maintenance and repair is implemented exclusively by authorized and
qualified personnel,
❏ original spare parts are used for repairs.
9
V6.0
DMX model 226 en
2 Safety Instructions
2.1 Application of the Product
The dosing pump described here is suitable for dosing liquid, non-abrasive and non-
inflammable media strictly complying with the instructions of this manual.
!
WARNING Other applications are not intended and are not
permitted. Grundfos accept no responsibility for
damages caused by unintended use.
NOTE Explosion-proof pumps are indicated on the pump type
identification label as well as on the motor type
identification label. The enclosed declaration of
conformity with the 94/9/EC guideline will replace the
declaration of EC conformity incorporated in this
instructions manual.
!
WARNING For the use of a pump indicated as explosion-proof for
operation in potentially explosive operating places
according to guideline 94/9/EC, please follow the
enclosed instructions "Operating an explosion-proof
pump" in addition to this instructions manual.
2.2 Obligations of the Operating Authority
The operating authority of the plant is responsible for
❏ instructing the operation personnel
❏ arranging regular maintenance
2.3 Averting Dangers
!
WARNING When dosing dangerous media, observe the
corresponding safety precautions!
Wear protective gloves and glasses when executing
work at the dosing head, connections or lines!
Only use the prescribed line types!
Do not open the pump!
Repair only by authorized personnel!
CAUTION Adjust the stroke length only while the pump is
running!
Danger of damages.
10
15.720017-V6.0
DMX model 226 en
3 Technical Data
3.1 Pump Types
3.2 Pump Performance
3.2.1 Accuracy
Dosing flow fluctuation
< ± 1.5 % within the control range 1:10
Linearity deviation
± 4 % of full-scale value within control range 1:5,
direction of adjustment from maximum to minimum stroke length
These data refer to:
- dosing medium water
- fully deaerated dosing head
- measurement according to ALLDOS factory standard No. 0010/0011
- standard version of pump
Sim
p
le
p
um
p
Double
p
um
p
DMX 24-8 DMX 24-8/24-8
DMX 52-8 DMX 52-8/25-8
DMX 100-8 DMX 100-8/100-8
DMX 142-8 DMX 142-8/142-8
DMX 37-5 DMX 37-5/37-5
DMX 82-5 DMX 82-5/82-5
DMX 160-5 DMX 160-5/160-5
DMX 224-5 DMX 224-5/224-5
DMX 60-3 DMX 60-3/60-3
DMX 130-3 DMX 130-3/130-3
DMX 255-3 DMX 255-3/255-3
DMX 380-3 DMX 380-3/380-3
DMX 67-10 DMX 67-10/67-10
DMX 132-10 DMX 132-10/132-10
DMX 190-10 DMX 190-10/190-10
DMX 190-8 DMX 190-8/190-8
DMX 95-8 DMX 95-8/95-8
DMX 199-8 DMX 199-8/199-8
DMX 280-8 DMX 280-8/280-8
DMX 280-6 DMX 280-6/260-6
DMX 152-6 DMX 152-6/152-6
DMX 321-6 DMX 321-6/321-6
DMX 321-4 DMX 321-4/321-4
DMX 460-6 DMX 460-6/460-6
DMX 460-3,5 DMX 460-3,5/460-3,5
DMX 249-3 DMX 249-3/249-3
DMX 315-3 DMX 315-3/315-3
DMX 525-3 DMX 525-3/525-3
DMX 765-3 DMX 765-3/765-3
222
336
1
0,37kW *
18,5
227,8
344,6
473
1
0,18kW
13,8
* with PTC thermistor: 0,55 kW
Order No.
Dosing
head size
Motor
Stroke
volume
[ml]
11
V6.0
DMX model 226 en
3.2.2 Performance
The data in the following table refer to:
- maximum counterpressure
- dosing medium water
- flooded suction 0.5 m w. c.
- fully deaerated dosing head
- three-phase 400 V motor
*) maximum counterpressure
3 AC 1 AC 3 AC 1 AC
DMX 24-8 24 29 28 34,8 48 58
DMX 52-8
52 63 62 75,6 104 126
DMX 100-8
100 120 120 144
DMX 142-8
142 168
DMX 37-5 37 29 45 34,8 75 58
DMX 82-5
82 63 98 75,6 164 126
DMX 160-5
160 120 192 144
DMX 224-5 224 168
DMX 60-3
60 29 72 34,8 120 58
DMX 130-3
130 63 156 75,6 260 126
DMX 255-3
255 120 306 144
DMX 380-3 380 168
DMX 67-10
67 57 80 68,4 134 114 10
DMX 132-10
132 120 158 144
DMX 190-10 190 175 -
DMX 190-8
190 175 - 8
DMX 95-8
95 57 114 68,4 190 114 8
DMX 199-8 199 120 239 144
DMX 280-8
280 175 -
DMX 280-6
280 175 - 6
DMX 152-6
152 57 6 182 68,4 6 304 114 6
DMX 321-6 321 120 - 385 144 -
DMX 321-4
321 120 - 4 385 144 - 4
DMX 460-6
460 175 6 -
DMX 460-3,5 460 175 - 3,5
DMX 249-3
249 57 299 68,4 498 114
DMX 315-3
315 72 378 86,4 630 144
DMX 525-3
525 120 630 144
DMX 765-3 765 175 -
3 AC 1 AC 3 AC 1 AC
DMX 24-8/24-8
48 29 56 34,8 96 58
DMX 52-8/25-8
104 63 125 75,6 208 126
DMX 100-8/100-8 200 120 240 144
DMX 142-8/142-8 284 168
DMX 37-5/37-5
74 29 90 34,8 148 58
DMX 82-5/82-5
164 63 197 75,6 328 126
DMX 160-5/160-5 320 120 384 144
DMX 224-5/224-5
448 168
DMX 60-3/60-3
120 29 144 34,8 240 58
DMX 130-3/130-3 260 63 312 75,6 520 126
DMX 255-3/255-3 510 120 612 144
DMX 380-3/380-3
760 168
DMX 67-10/67-10 134 57 161 68,4 268 114 10
DMX 132-10/132-10 264 120 317 144
DMX 190-10/190-10
380 175 -
DMX 190-8/190-8
380 175 - 8
DMX 95-8/95-8 190 57 228 68,4 380 114 8
DMX 199-8/199-8
398 120 478 144
DMX 280-8/280-8
560 175 -
DMX 280-6/260-6 560 175 - 6
DMX 152-6/152-6 304 57 6 365 68,4 6 608 114 6
DMX 321-6/321-6
304 120 - 365 144 -
DMX 321-4/321-4
642 120 - 4 770 144 - 4
DMX 460-6/460-6 920 175 6 -
DMX 460-3,5/460-3,5
920 175 - 3,5
DMX 249-3/249-3
498 57 598 68,4 996 114
DMX 315-3/315-3 630 72 756 86,4 1260 144
DMX 525-3/525-3 1050 120 1260 144
DMX 765-3/765-3
1530 175 -
188
88
8
-
--
-
5
5
-
--
255
5
60 Hz
Stroke
value [H/min]
p max * [bar]
100 Hz
Q [l/h]
8
3
-
-
4
-
--
3
333
3
1
-
-
-
2
-
8
88
-
--
10
10 10 10
-
--
333
33
3
-
255
55
5
-
Double pump
Dosing head
size
Q [l/h]
Stroke
value [H/min]
50 Hz
p max * [bar]
Q [l/h]
-
--
Stroke
value [H/min]
p max * [bar]
1
-
-
-
2
-
8
888
--
10
10 10 10
--
333
33
Q [l/h]
50 Hz 60 Hz 100 Hz
Stroke
value [H/min]
p max * [bar]
p max * [bar]p max * [bar]
Q [l/h]
Stroke
value [H/min]
188
-
-
-
88
-
-
Simple pump
Dosing head
size
Q [l/h]
Stroke
value [H/min]
-
3
66
-
-
-
--
-
43
333
3
8
--
-
3
6
-
-
--
--
6
12
15.720017-V6.0
DMX model 226 en
3.3 Suction heights
3.3.1 Media with a viscosity similar to water
*) suction line and dosing head filled (continuous operation)
With version S 01 (stronger restoring spring), the values for dosing head
size 1 are increased by 2 m, and for dosing head sizes 2 and 3 by 1 m.
**) suction line and dosing head not filled, but dosing head and
valves moistened (commissioning)
Data in m w. c.
these data refer to:
- counterpressure 1.5 to 3 bar
- not degassing and not abrasive media
- temperature of 20 °C
- stroke length 100%
- standard version
3.3.2 Suction heights for media with maximum permissible viscosity
These data refer to:
- Newtonian liquids
- not degassing and
not abrasive media
- temperature of 20 °C
- standard version
Suction
height *
suction
lift **
Suction
height *
suction
lift **
Suction
height *
suction
lift **
DMX 24-8 DMX 24-8/24-8
DMX 52-8 DMX 52-8/25-8
DMX 100-8 DMX 100-8/100-8
DMX 142-8 DMX 142-8/142-8
DMX 37-5 DMX 37-5/37-
5
DMX 82-5 DMX 82-5/82-
5
DMX 160-5 DMX 160-5/160-5
DMX 224-5 DMX 224-5/224-5
DMX 60-3 DMX 60-3/60-3
DMX 130-3 DMX 130-3/130-3
DMX 255-3 DMX 255-3/255-3
DMX 380-3 DMX 380-3/380-3
DMX 67-10 DMX 67-10/67-10
2,5 m 1 m
DMX 132-10 DMX 132-10/132-10
DMX 190-10 DMX 190-10/190-10
DMX 190-8 DMX 190-8/190-8
DMX 95-8 DMX 95-8/95-8
2 m 1 m
DMX 199-8 DMX 199-8/199-8
DMX 280-8 DMX 280-8/280-8
DMX 280-6 DMX 280-6/260-6
DMX 152-6 DMX 152-6/152-6
1,5 m 1 m
DMX 321-6 DMX 321-6/321-6
DMX 321-4 DMX 321-4/321-4
DMX 460-6 DMX 460-6/460-6
DMX 460-3,5 DMX 460-3,5/460-3,5
DMX 249-3 DMX 249-3/249-3
1,5 m 1 m 1 m 0,5 m
DMX 315-3 DMX 315-3/315-3
1,5 m 1 m
DMX 525-3 DMX 525-3/525-3
1 m 0,5 m
DMX 765-3 DMX 765-3/765-3
0 m 0 m
1 m 0,5 m
2 m
--
-
32 m1 m
4
3 m
--
-
-
23 m1 m
2,5 m 1 m
1 m
2,5 m 1 m
4 m
-
3 m32 m1 m
--
-
2 m 1 m
1,5 m
3 m
--
-
1 m
23 m1 m
60 Hz
2,5 m
-
2,5 m 1 m
100 Hz
Max. suction
line length
2 m
Simple
pump
Double
pump
Dosing head
size
50 Hz
1 3 m 1 m 4 m
--
1 m
13 m1 m
-
2,5 m 1 m
2 m 1 m
3 m
--
-
DMX 24-8 DMX 24-8/24-8 29 1000
DMX 52-8 DMX 52-8/25-8 63
700
DMX 100-8 DMX 100-8/100-8 120
400
DMX 142-8 DMX 142-8/142-8 168
200 0
DMX 37-5 DMX 37-5/37-5 29
600
DMX 82-5 DMX 82-5/82-5 63
500
DMX 160-5 DMX 160-5/160-5 120
200
DMX 224-5 DMX 224-5/224-5 168
150
DMX 60-3 DMX 60-3/60-3
29 500
DMX 130-3 DMX 130-3/130-3
63 400
DMX 255-3 DMX 255-3/255-3
120 100
DMX 380-3 DMX 380-3/380-3
168 50
DMX 67-10 DMX 67-10/67-10
57 700
DMX 132-10 DMX 132-10/132-10 120
400
DMX 190-10 DMX 190-10/190-10
DMX 190-8 DMX 190-8/190-8
DMX 95-8 DMX 95-8/95-8
57 500 1
DMX 199-8 DMX 199-8/199-8
120 200
DMX 280-8 DMX 280-8/280-8
DMX 280-6 DMX 280-6/260-6
DMX 152-6 DMX 152-6/152-6 57
400
DMX 321-6 DMX 321-6/321-6
DMX 321-4 DMX 321-4/321-4
DMX 460-6 DMX 460-6/460-6
DMX 460-3,5 DMX 460-3,5/460-3,5
DMX 249-3 DMX 249-3/249-3 57
100
DMX 315-3 DMX 315-3/315-3 72
100
DMX 525-3 DMX 525-3/525-3 120
50
DMX 765-3 DMX 765-3/765-3 175
10
1
4
30
120 100
175 50
1
1
175
3
Viscosity
[mPas]
Suction height
[m water
gauge]
2
1
1
0
0
Simple
pump
Double
pump
Dosing head
size
Stroke
value
[1/min]
200 0
2
0
175 150
0
13
V6.0
DMX model 226 en
3.6 Ambient and Operating Conditions
Admissible ambient temperature
0 °C to +40 °C
Admissible storage temperature
-20 °C to + 70 °C
Admissible humidity
rel. humidity: 70% at 40 °C, 90% at 35 °C
CAUTION Danger of malfunctioning or damage!
Do not install outdoors!
!
WARNING Risk of hot surfaces! Pumps with A.C. motors can
become hot. Allow a minimum spacing of 100 mm to
the ventilator cowl!
Noise level
± 55 dB (A), testing following DIN 45635-01-KL3
Minimum counterpressure
1 bar
These data refer to the pressure valve of the pump. Pressure losses along the way
to the injection point inclusively are not taken into account.
Admissible temperature of dosing liquids
Materials up to 10 bar
PVC
0 °C - 40 °C
1.4571
1)
-10 °C - 70 °C
PP
0 °C - 40 °C
PVDF
-10 °C - 60 °C
(70 °C at 9 bar)
1)
For SIP/CIP applications 145 °C are admissible for a short time
(approx. 15 min) at < 2 bar .
CAUTION Observe freezing and boiling point of the medium!
3.5 Materials
Pump
Pump housing
Al 226
Diaphragm flanges
GG 25
Adjustment knob, front panel
ABS
3.4 Dosing Curves
The dosing curves shown here are trend curves according to the ALLDOS factory
standard No. 0010/0011
They refer to:
❏ Performance of single pump
(the flow rate is doubled for the double pump)
❏ Water as the dosing medium
❏ Zero point of pump Q
0
for specified pressure - see diagram.
❏ Standard version of pump
14
15.720017-V6.0
DMX model 226 en
Wei
g
ht Wei
g
ht
Sim
p
le
p
um
p
PVC
V
4
A
Double
p
um
p
PVC
V
4A
DMX 24-8 DMX 24-8/24-8
DMX 52-8 DMX 52-8/25-8
DMX 100-8 DMX 100-8/100-8
DMX 142-8 DMX 142-8/142-8
DMX 37-5 DMX 37-5/37-5
DMX 82-5 DMX 82-5/82-5
DMX 160-5 DMX 160-5/160-5
DMX 224-5 DMX 224-5/224-5
DMX 60-3 DMX 60-3/60-3
DMX 130-3 DMX 130-3/130-3
DMX 255-3 DMX 255-3/255-3
DMX 380-3 DMX 380-3/380-3
DMX 67-10 DMX 67-10/67-10
DMX 132-10 DMX 132-10/132-10
DMX 190-10 DMX 190-10/190-10
DMX 190-8 DMX 190-8/190-8
DMX 95-8 DMX 95-8/95-8
DMX 199-8 DMX 199-8/199-8
DMX 280-8 DMX 280-8/280-8
DMX 280-6 DMX 280-6/260-6
DMX 152-6 DMX 152-6/152-6
DMX 321-6 DMX 321-6/321-6
DMX 321-4 DMX 321-4/321-4
DMX 460-6 DMX 460-6/460-6
DMX 460-3,5 DMX 460-3,5/460-3,5
DMX 249-3 DMX 249-3/249-3
DMX 315-3 DMX 315-3/315-3
DMX 525-3 DMX 525-3/525-3
DMX 765-3 DMX 765-3/765-3
Approx. 15 kg Approx. 21 kg Approx. 24 kg Approx. 36 kg
Approx. 21 kg Approx. 30 kg Approx. 30 kg Approx. 48 kg
3.7 Weight
15
V6.0
DMX model 226 en
3.8 Dimensional Drawing
Values in brackets with Ex motor
abcdefghik l m n prrxs
DMX 24-8
DMX 52-8
DMX 100-8
DMX 142-8
DMX 37-5
DMX 82-5
DMX 160-5
DMX 224-5
DMX 60-3
DMX 130-3
DMX 255-3
DMX 380-3
85,597,5
97,5
302 178 152
302
310
310
302 310
425 208 104,5
190 188 152 85,5 425 208
190 118 180 180
104,5
250 (315) 4 198
250 (315) 4 G 11/4" 118 180 180 198
G 11/4"
85,5 425 208 106,5 250 (315) 4 G 11/4" 118 180 180 19897,5 190 208 152
16
15.720017-V6.0
DMX model 226 en
abcdefghik l m n prrxs
DMX 67-10
DMX 132-10
DMX 190-10
DMX 190-8
DMX 95-8
DMX 199-8
DMX 280-8
DMX 280-6
DMX 152-6
DMX 321-6
DMX 321-4
DMX 460-6
DMX 460-3,5
DMX 249-3
DMX 315-3
DMX 525-3
DMX 765-3
380
380
389
372
372
372
390
380 136 222 178 140 123 440 208 80 233 (352) 34 G 11/4" 160 190 258 223
136 222 188 140 123 444 208 80 233 (352) 29 G 11/4" 160 190 258 223
136 222 208 140 123 453 208 83 258 223233 (352) 19 G 11/4" 160 190
136 222 240 140 258 -233 (352) 3 G 2" 160 190123 498 208 92
17
V6.0
DMX model 226 en
4 Installation
4.1 Installation Information
1
2
3
4
5
6
7
9
10
8
Picture of optimal installation:
1 Dosing tank
2 Electric agitator
3 Extraction device
4 Suction pulsation damper
5 Dosing pump
6 Overflow valve
7 Pressure retention valve
8 Pulsation damper
9 Measuring glass
10 Injection unit
p
10
6
13
11
12
For easy deaeration of the pump:
● Install a ball valve (11) with bypass line (back to the dosing tank)
immediately behind the pressure valve
In case of long pressure lines:
● Install a check-back valve (12) into the dosing line.
● Keep the suction line as short as possible, avoid a tangled suction
line
• If necessary, use swept bends instead of elbows.
● Always lay the suction line rising to the suction valve of the dosing
pump.
• Avoid loops which cause air bubbles.
● For non-degassing media with viscosity similar to water, the pump can
be mounted onto the tank (observe the admissible suction height).
Preferably flooded suction.
For dosing media which tend to sedimentation:
● Install a suction line with filter (13) in a way ensuring that the suction
valve remains several centimetres a bove the botton of the tank.
6 Overflow valve
10 Injection unit
18
15.720017-V6.0
DMX model 226 en
14
p
1
p
2
p
2
- p
1
1 bar
>
_
● Note for pressure side installation:
to protect the piping use pulsations damper (8) for rigid piping longer than
3m and tubing longer than 5m.
8
6
10
p
4
● In dosing systems that require a long suction line:
Provide a properly dimensioned pulsation damper (4) directly in front of the
suction valve of the dosing pump.
● For outgassing and viscous media: flooded suction
● To protect the dosing pump and the pressure line agains: excessive
development of pressure: Install an overflow valve (6) in the pressure line.
10 Injection unit
● With open outflow of the dosing medium or a counterpressure below 1 bar:
Install a pressure retention valve (7) directly in front of the outlet or the
injection unit.
A positive pressure difference of at least 1 bar has to exist between the
counterpressure at the injection point and the pressure of the dosing medium
at the suction valve of the dosing pump. If this cannot be guaranteed:
• Install a pressure retention valve (7) in the pressure line
To avoid the siphon effect:
● Install a pressure retention valve in the dosing line and, if
necessary, a solenoid valve (14) in the suction line.
7
p
≥
2 bar
!
WARNING Risk of hot surfaces! Pumps with A.C. motors can
become hot. Allow a minimum spacing of 100 mm to
the ventilator cowl!
19
V6.0
DMX model 226 en
4.2 Transport and Storage
● Handle with care, do not throw!
❏ Dry and cool storage place.
❏ Take heed of upright position of the dosing pump when storing it, so that
gear grease can not leak out.
CAUTION Observe permissible storing temperature!
4.3 Mounting
● Mount the pump horizontally with 4 screws M8 on the tank or on a console.
● Replace the screw plugs by the attached venting screws.
4.4 Connecting the Suction and Pressure Lines
!
WARNING All lines must be stress-free!
Only use the prescribed line types!
A
B
C
D
A: Suction valve C: Pipe connection
B: Discharge valve D: Tube connection (only DN20)
● Connect the suction line to the suction valve (A).
• The foot valve must keep a distance of ca. 10 cm to the bottom of the
container.
● Connect the pressure line to the pressure valve (B).
20
15.720017-V6.0
DMX model 226 en
4.5 Electrical Connections
!
WARNING Prior to the mains connection check if the voltage
indicated on the type plate corresponds with the local
voltage!
Switch off mains before connecting!
No changes at the mains cable and the mains plug may
be done!
NOTE The pump is being switched by switching the mains
voltage.
Do not switch on the mains until the pump should be
started.
4.5.1 Versions with mains plug
● Connect the mains plug to a mains socket.
4.5.2 Versions without mains plug
● Connect the motor according to the terminal connection diagram (stamped in
the clamp box).
CAUTION Observe the sense of rotation!
A motor protector, adjusted to nominal motor current,
must be installed by the customer.
For use with a frequency converter the jumpers in the
clamp box have to be set according to the converter
voltage.
In the state of delivery, the jumpers of 3-phase motors
are set for star connection.
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Grundfos DMX 460-6 Installation And Operating Instructions Manual

Grundfos
Brand
Grundfos
Model
DMX 460-6
Type
Installation And Operating Instructions Manual
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