Watts HS-200 PT Installation Instructions Manual

Watts
Brand
Watts
Model
HS-200 PT
Type
Installation Instructions Manual
Equipment modernization package
APPLICATION
The HS-200 PT RO Processor is specifically designed to
supply treated water for point-of-use electric steam
generators to significantly reduce or eliminate boiler
scaling and to extend peak equipment performance.
This unit is intended for use with a single
sterilizer/electric boiler combination – with boilers in the
range of 12 to 30 KW.
FEATURES
• Universal mounting system for quick, easy
installation.
• Attractive Stainless Steel Cabinet.
• Small size (24”x16”x20”) permits installation
virtually anywhere.
BENEFITS
• Requires service connection to cold / hot water
supply and drain. No electrical requirement.
• Extended life from boiler heating element.
• Increased reliability – fewer equipment breakdowns
due to boiler scaling.
• Convenient quarterly maintenance intervals with
economical PM packages available.
SPECIFICATIONS
• Provides 5-50 TDS output water from potable
water sources up to 2000 TDS, 250 ppm or 14
grains hardness.
PM package (available separately)
Includes a year’s supply of consumable
components.
Watts Modernization Package
HS-200 PT
Reverse Osmosis Processor
Getinge Part #61301605522
MATERIALS AND SERVICES SUPPLIED
Self contained RO Processor including filters,
housings, pressure tank, bypass valve and
permeate pumps in a stainless steel cabinet.
Includes connection to equipment.
WARRANTY
Watts HS-200 PT systems are warranted for one
year. Labor for repairs is provided for 90 days
following installation and start-up. Warranty repairs
will be performed Monday through Friday, 8am to
5pm, excluding weekends and Holidays.
HS-200 PT
Installation Instructions
Refer to drawing A2 in this brochure for mounting instructions, minimum service clearances and
service connections.
Utility Requirements:
Note: A floor drain within 10 feet of the Boiler Mate is required.
½” potable cold water supply – 2gpm, 45-110 degrees F, 50 – 90 psig
- 2000TDS, 250ppm or 14 grains hardness
Operation
Once all service and output connections are made, simply turn on cold water supply to the unit.
Maintenance
Quarterly - Replace pre-filters – items # 1, 2, 3, & 8.
Annually - Replace membrane cartridges – item# 4.
Replacement Parts
PM Package –Part# 501020
PM package includes a 1 year supply of Items #1, 2, 3, 4 & 8
Individual part numbers for component parts – refer to drawing A1 in this brochure.
(Front view with access panel removed)
1
1
2
2
3
3
4
4
A A
B B
C C
D D
TITLE
SIZE DWG NO
REV
SCALE
SHEET OF
DRAWN
CHECKED
QA
MFG
APPROVED
M200 Installation Specifications
M-200
1
1
07/07/03
C
Watts Premier
Craig Schmitt
7/8/2003
M-200 PROCESSOR SPECIFICATIONS
1) INLET WATER: MUST BE POTABLEWATER THAT IS
MICROBIOLOGICALLY SAFE.
2) CONNECTIONS: 1,2 & 3 ARE 1/2" NPT; L GRADE COPPER
WITH FLAIRED FITTINGS REQUIRED.
3) PRESSURE: MIN. 40 PSI, MAX 90 PSI (OPTIMUM 65 PSI)
PRESSURE REGULATOR P/N 134030 REQUIRED
IF OVER 90 PSI.
4) PH RANGE: 4-7 PPM.
5) HARDNESS: MAXIMUM 10 GRAINS OR 171 PPM.
6) TEMPRATURE: MIN 40 DEG. F MAX 100 DEG. F
(OPTIMUM 77 DEG. F).
7) TDS: MAXIMUM 1200 PPM OR 500mg/L NaCl
8) First year preventitive maintenance kit included. (P/N 501020)
9) CLEARANCE: MINIMUM 18" SERVICE CLEARANCE ON
SIDES D & C, MINIMUM 35" ON SIDE A.
10) FLOOR DRAIN REQUIREMENTS: MIN. 1/2" DIA. WITHIN
10' OF PROCESSING UNIT.
SOURCE OF SUPPLY: PROCESSOR P/N 570200
MFG: Watts Pure Water
Phoenix, AZ USA
9.50
9.50
24.00
22.00
14.00
16.07
1.50
13.00
16.02
21.15
20.00
24.00
22.00
(1) PERMEATE WATER CONNECTION (1/2" NPT)
(2) CONCENTRATE WATER CONNECTION (1/2" NPT)
(3) FEED WATER CONNECTION (1/2" NPT)
LEFT SIDE B
FRONT (ACCESS PANEL SIDE) A
TOP VIEW (ACCESS PANEL) D
RIGHT SIDE AIR VALVE ACCESS PANEL C
TANK NEEDS TO BE EMPTY WHEN CHARGING
TO THE REQUIRED 15 P.S.I.
BOLT HOLES FOR CEILING MOUNT (4 PLACES)
3/8" THREAD STOCK WITH WASHERS AND
LOCK NUTS REQUIRED
MANUAL BYPASS VALVE FOR RAPID STARTUP / BOILER FILL.
Rods run through
cabinet @ all four
corners.
Nylon lock nuts & flat washers
lock rods at top & bottom
of M-200 enclosure
Threaded rods attached to ceiling
Threaded Rod
Flat Washer
Nylon Lock Nut
Metal or wood stud
Rear panel
Mounting holes
for stud attachment
on 18” or 16” centers
18”
16”
Bottom panel
California Code requires
four sizemic mounting holes
for floor attachment
Equipment
Outlet
(Product Water)
Drain
Outlet
Tapwater
Inlet
Air Tank
Access
Four Adjustable
Leveler Feet
NOTE:
Need access to front panel and
right side “Air Tank Access Cap” .
Recommended:
Front Panel Access - 18” clearance
Side Panel Access - 12” clearnace
Panel
Cover
ACCESS
AREA
ACCESS
AREA
18”
24”
16”
20-1/4”
12”
17.876
2.063
16.36
3.062
1.95
%%c.50
20.25
Rear View
E
E
E
E
E
E
2
5
3
6
1
4
24.00
14.00
22.00
9.50 9.50
2.50
1.00
1.09
%%c.50
Top View
A
D
D
D
D
2
3
4
1
B
C
%%c2.50
6.3
5.94
Side View
10.94 10.94 1.062
7.007.00
%%c.375
Bottom View
G
G G
G
1
2 3
4
D
C
3 4
B
D
E
F
DWG NO.
REVISION
DO NOT SCALE DRAWING
WEIGHT:
MATERIAL:
DATE
NAME
Q.A
DRAWN
1
2
E
D
A
B
C
2
1
4
3
C
3 4
B
D
E
F
DWG NO.
REVISION
DO NOT SCALE DRAWING
WEIGHT:
MATERIAL:
DATE
NAME
Q.A
DRAWN
1
2
E
D
A
B
C
2
1
4
3
TAPWATER
INLET
EQUIPMENT
OUTLET
DRAIN
OUTLET
PERM
IN
PERM
IN
BRINE
IN
BRINE
OUT
BRINE
OUT
BRINE
OUT
BRINE
IN
BRINE
IN
PERM
OUT
PERM
OUT
PERM
OUT
PERM
IN
PERM
IN
1
9
2
3
10
5 5 5
4 4 4
6 6 6
7
8
X
GREEN TUBING
BLACK TUBING
BLACK > BLACK >
BLACK TUBING
BLACK
BLACK
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
BLACK
BLACK TUBING
BLACK TUBING
BLACK TUBING
E4
E2
E1
E3
A
A
ITEMITEM
DESCRIPTION
PART NUMBER
1
2
3
4
5
6
7
8
9
1010
A
B
C
D
D1-D4
E1-E4
H1-H6
G1-G4
G1-G4
107021
107024
101011
210000
222019
152002
219002
307020
234010
134028
5 MICRON SEDIMENT FILTER
GAC/KDF
10 MICRON CARBON BLOCK
MEMBRANE TFM 100 GPD
750 ML FLOW RESTRICTOR
PERMEATE PUMP WITH CLIP
PRESSURE TANK
ALL CALCITE
1/2” BRASS CHECK VALVE
1/2” BY PASS VALVE
ON UNIT CONNECTION SIZE APPROVED MATERIAL
PERMEATE WATER TO BOILER
DRAIN WATER CONNECTION
INLET “COLD” WATER CONNECTION
AIR TANK ACCESS
MOUNTING LOCATION
CEILING MOUNT ( TOP PANEL )
CEILING MOUNT ( BOTTOM PANEL )
WALL MOUNT
FLOOR MOUNT
FLOOR MOUNT FOR SEISMIC STATES
1/2” FPT
1/2” FPT
1/2” FPT
2 1/2” OPENING
SIZE
3/8”
3/8”
3/8”
3/8”
3/8”
1/2” L COPPER ( SWEAT OR FLAIR )
1/2” L COPPER/PVC/POLY PROPYLENE
1/2” L COPPER/PVC/POLY PROPYLENE
TIRE PRESSURE GAUGE 0-50 PSI RANGE
APPROVED MATERIAL
THREADED STOCK
THREADED STOCK
5/16” X 2 1/2”
LEG GUIDE ( PROVIDED )/HILTI
HILTI ANCHORS (3/8” X 3 1/2” )
304 Stainless Steel
77 LBS
304 Stainless Steel
M-200-1
7/15/02
A1
TITLE: M-200 BoilerMate
7/18/02
7/18/02
7/18/02
7/18/02
ENG.
PROD.
SALES
A2
TITLE: M-200 BoilerMate
M-200-1
7/15/02
ENG.
PROD.
SALES
7/18/02
7/18/02
7/18/02
7/18/02
7/18/02
77 LBS
NELSON A.
SCHMITT C.
HENSS M.
HANFORD J.
MANGIN P.
NELSON A.
SCHMITT C.
HENSS M.
HANFORD J.
MANGIN P.
7/18/02
Rods run through
cabinet @ all four
corners.
Nylon lock nuts & flat washers
lock rods at top & bottom
of M-200 enclosure
Threaded rods attached to ceiling
Threaded Rod
Flat Washer
Nylon Lock Nut
Metal or wood stud
Rear panel
Mounting holes
for stud attachment
on 18” or 16” centers
18”
16”
Bottom panel
California Code requires
four sizemic mounting holes
for floor attachment
Equipment
Outlet
(Product Water)
Drain
Outlet
Tapwater
Inlet
Air Tank
Access
Four Adjustable
Leveler Feet
NOTE:
Need access to front panel and
right side “Air Tank Access Cap” .
Recommended:
Front Panel Access - 18” clearance
Side Panel Access - 12” clearnace
Panel
Cover
ACCESS
AREA
ACCESS
AREA
18”
24”
16”
20-1/4”
12”
17.876
2.063
16.36
3.062
1.95
%%c.50
20.25
Rear View
E
E
E
E
E
E
2
5
3
6
1
4
24.00
14.00
22.00
9.50 9.50
2.50
1.00
1.09
%%c.50
Top View
A
D
D
D
D
2
3
4
1
B
C
%%c2.50
6.3
5.94
Side View
10.94 10.94 1.062
7.007.00
%%c.375
Bottom View
G
G G
G
1
2 3
4
D
C
3 4
B
D
E
F
DWG NO.
REVISION
DO NOT SCALE DRAWING
WEIGHT:
MATERIAL:
DATE
NAME
Q.A
DRAWN
1
2
E
D
A
B
C
2
1
4
3
C
3 4
B
D
E
F
DWG NO.
REVISION
DO NOT SCALE DRAWING
WEIGHT:
MATERIAL:
DATE
NAME
Q.A
DRAWN
1
2
E
D
A
B
C
2
1
4
3
TAPWATER
INLET
EQUIPMENT
OUTLET
DRAIN
OUTLET
PERM
IN
PERM
IN
BRINE
IN
BRINE
OUT
BRINE
OUT
BRINE
OUT
BRINE
IN
BRINE
IN
PERM
OUT
PERM
OUT
PERM
OUT
PERM
IN
PERM
IN
1
9
2
3
10
5 5 5
4 4 4
6 6 6
7
8
X
GREEN TUBING
BLACK TUBING
BLACK > BLACK >
BLACK TUBING
BLACK
BLACK
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
BLACK
BLACK TUBING
BLACK TUBING
BLACK TUBING
E4
E2
E1
E3
A
A
ITEMITEM
DESCRIPTION
PART NUMBER
1
2
3
4
5
6
7
8
9
1010
A
B
C
D
D1-D4
E1-E4
H1-H6
G1-G4
G1-G4
107021
107024
101011
210000
222019
152002
219002
307020
234010
134028
5 MICRON SEDIMENT FILTER
GAC/KDF
10 MICRON CARBON BLOCK
MEMBRANE TFM 100 GPD
750 ML FLOW RESTRICTOR
PERMEATE PUMP WITH CLIP
PRESSURE TANK
ALL CALCITE
1/2” BRASS CHECK VALVE
1/2” BY PASS VALVE
ON UNIT CONNECTION SIZE APPROVED MATERIAL
PERMEATE WATER TO BOILER
DRAIN WATER CONNECTION
INLET “COLD” WATER CONNECTION
AIR TANK ACCESS
MOUNTING LOCATION
CEILING MOUNT ( TOP PANEL )
CEILING MOUNT ( BOTTOM PANEL )
WALL MOUNT
FLOOR MOUNT
FLOOR MOUNT FOR SEISMIC STATES
1/2” FPT
1/2” FPT
1/2” FPT
2 1/2” OPENING
SIZE
3/8”
3/8”
3/8”
3/8”
3/8”
1/2” L COPPER ( SWEAT OR FLAIR )
1/2” L COPPER/PVC/POLY PROPYLENE
1/2” L COPPER/PVC/POLY PROPYLENE
TIRE PRESSURE GAUGE 0-50 PSI RANGE
APPROVED MATERIAL
THREADED STOCK
THREADED STOCK
5/16” X 2 1/2”
LEG GUIDE ( PROVIDED )/HILTI
HILTI ANCHORS (3/8” X 3 1/2” )
304 Stainless Steel
77 LBS
304 Stainless Steel
M-200-1
7/15/02
A1
TITLE: M-200 BoilerMate
7/18/02
7/18/02
7/18/02
7/18/02
ENG.
PROD.
SALES
A2
TITLE: M-200 BoilerMate
M-200-1
7/15/02
ENG.
PROD.
SALES
7/18/02
7/18/02
7/18/02
7/18/02
7/18/02
77 LBS
NELSON A.
SCHMITT C.
HENSS M.
HANFORD J.
MANGIN P.
NELSON A.
SCHMITT C.
HENSS M.
HANFORD J.
MANGIN P.
7/18/02
Model HS-200 Boiler Mate # 570200 Replacement Parts
Item # Item Description Qty per uni
t
61301605453 Permeate Pump 3
61301605455 Membrane Filter 3
61301605473 Flow Restrictor 750 ml 3
61301605471 5 Gal Storage tank 1
61301605449 Filter Sediment 5 micron 1
61301605447 Filter Carbon Block 5 micron 1
61301605450 Filter GAC/KDF 1
61301605516 Filter Calcite 1
61301605476 Valve Check 1/2" Brass 2
61301605474 Valve Ball 1/2" Brass 1
61301605518 HS-200 Unit PM Kit 1
1 A BOX-FILTERPAK PACK CARDBOARD SHEET WHT15.5 X 9.625 32 ECT GETIN 4.0000 EA
2 A BOX-HS333 PACK BOX 28X28X26 FORHS-333 1.0000 EA
3 A BOX-HS333-PLY PACK HS333 PLYWOOD INSERT 1.0000 EA
4 A FOAM-HS333 PACK FOAM CORNER PADS FORHS333 UNIT 8.0000 EA
5 C2500W RO MOUNTING CLIP SINGLE2 1/2" WHITE 6.0000 EA
6 CI061208W FTG 3/8 - 1/4 REDUCER WHITE 1.0000 EA
7 ERP-1000 PUMP AQUATEC PERMEATE PUMP UP TO 100 GPD/NON ELEC 3.0000 EA
8 F10-4-6-N-O FTG JACO MALE CONNECTOR 1/4" NUT X 3/8" MNPT 3.0000 EA
9 F107021 SED-5M-Q SERIES Q/C-14" 4.0000 EA
10 F107024 KDF HS-333 Q-SERIES-14" 4.0000 EA
11 F107027 HOUSING-LID-Q SER-3/8"F-VLV HD 4.0000 EA
12 F110000 ROM - 100 GPD MEMBRANE 3.0000 EA
13 F125062 TEE-PL-M-RUN-3/8MPTX1/2C 1.0000 EA
14 F125089 ELB-1/4FQCX1/4MQC-PLASTICWHITE 12.0000 EA
15 F134015 RO CHECK VALVE FOR MANIFOLD 6.0000 EA
16 F219002 TANK PRESSURE (RP-5) 105 1.0000 EA
17 F222019 FLOW RESTRICTOR-750ML/M-STD 3.0000 EA
18 F231023 SLEEVE-DELRIN-1/2-PL 14.0000 EA
19 F231029 INSERT-BR-1/2 14.0000 EA
20 F231055 HEX NIPPLE-BR-1/2MX1/4M-REDUCR 1.0000 EA
21 F231095 CON-BR-1/2CX1/2M 2.0000 EA
22 F231098 CON-BR-1/2CX3/4M 1.0000 EA
23 F231152 ELB-BR-1/2Cx3/8M-90 3.0000 EA
24 F231155 ELB-BR-1/2CX1/2M-90 2.0000 EA
25 F231179 TEE-BR-1/2C ALL 2.0000 EA
26 F231194 FTG ELBOW BR 3/4"F X 3/4"F 90 1.0000 EA
27 F231272 ADAPT-BR-BULKHEAD-1/2F 3.0000 EA
28 F234010 VALVE-CHECK-BR-1/2F-#6 2.0000 EA
29 F234058 VALVE-BLENDING 1/2"NPT 60-120 1.0000 EA
30 F237002 BRACKET-SINGLE-Q SERIES-14 GA 1.0000 EA
31 F237023 FRAME-M200 SS BOX 1.0000 EA
32 F240024 CAP PLUG 8X- M200 3.0000 EA
33 F246002 INSERT 1/4-20 4.0000 EA
34 F246033 BOLT-DOME-1/4-20x1/2"L-PHIL-SS 2.0000 EA
35 F246081 NUT-1/4-20 HEX FINISH STAR LOC 4.0000 EA
36 F249019 LEG-GLIDE-1/4-20 4.0000 EA
37 F261008-NP GAUGE 0-200 PRESSURE/TEMP2.5 CENTER BACK MOUNT NO 1.0000 EA
38 F264013 PLUG-NYLON-BLACK-2.5" 1.0000 EA
39 F299120 MANUAL-HS200 1.0000 EA
40 F299300 STICKER BOILER MATE 1.0000 EA
41 F299301 LABELS-KIT-INFO-M200-2-1/2X1/2 1.0000 EA
42 F299600 LABEL-MEMBRANE-GETINGE-GREEN#4 3.0000 EA
43 F299609 LABELS-KIT-FILT-#'S-HS20-41279 1.0000 EA
44 F299610 LABEL-GETINGE-BRINE & PERMEATE 3.0000 SET
570200 HS-200 PT BOM
45 F299611 LABEL-FILTER-GET-CB-BLACK-#3 4.0000 EA
46 F299620 LABEL-FILTER-GET-TDS/PH-BL-#5 4.0000 EA
47 F299621 LABEL-FILTER-GET-SED-RED 4.0000 EA
48 F299624 LABEL-FILTER-GET-KDF-6LB-GLD#2 4.0000 EA
49 F307020 PH/TDS BALANCER-Q SERIES-6" 4.0000 EA
50 F334001 FTG BALL VALVE BRASS 1/2"FXF 1.0000 EA
51 FMPE-14-L-500 TUB FLOWMATIC 1/4" P.E. TUBING BLUE 500FT 0.0010 ROLL
52 I35216P-6 PLB NIPPLE HEX BRASS .375" 25/BX 4.0000 EA
53 I35216P-8 PLB NIPPLE HEX BRASS .50"10/BX 4.0000 EA
54 I352200P-6-6 PLB ELBOW BRASS .375" FXF PARKER 1.0000 EA
55 I352203P-4 PLB TEE BRASS .25" FXFXF25/BX PARKER 1.0000 EA
56 I352203P-6 PLB TEE BRASS .375" FXFXF PARKER 2.0000 EA
57 I352203P-8 PLB TEE BRASS .50" FXFXFPARKER 1.0000 EA
58 I8080 TUBING POLYETHYLENE .50"OD LD BLK PER 100' 0.0600 ROLL
59 JG-020800-W/MRT TGI-MALE RUN TEE 1/4ODX1/4ODX1/4NPT WHITE 1.0000 EA
60 JG-301208-W/3 FTG REDUCING BRANCH TE E3/8X3/8X1/4 IMPORT 1.0000 PC
61 JG-480822-W/3 TGI-PUSH IN FIXED ELBOW 1/4"TBX1/4,NPT WH 1.0000 PC
62 JG-481223-W/3 TGI-PUSH IN FIXED ELBOW 3/8"TB X 3/8,NPT WH 1.0000 PC
63 MH-200WL/3 TGI-MEMBRANE HOUSING WHITE SIDE PORT 1/8"NPT 3.0000 PC
64 MS1034 FTG MOUNTING SCREW #10X3/4" FOR 4000/4200 SERIES S 16.0000 EA
65 N-O-4W FTG JACO COMPRESSION NUT1/4" NUT/WHITE 6.0000 EA
66 NMSSS8C BOLT NUT HEX SS 8/32 12.0000 EA
67 PE-08-BI-0500FB TUB 1/4 INCH TUBE (500FTROLL) BLUE 0.0160 ROLL
68 PE-08-BI-0500FE TUB 1/4 Inch Tube (500ftRoll)BLACK 0.0180 ROLL
69 PE-08-BI-0500FG TUB 1/4 Inch Tube (500ftRoll)GREEN 0.0040 ROLL
70 PE-12-EI-0500FN TUB 3/8 Inch Tube (500ftRoll)NATURAL 0.0020 ROLL
71 PIC1808R FTG 1/4 LOCKING CLIP RED 46.0000 EA
72 PIC1812R FTG 3/8 LOCKING CLIPRED 5.0000 EA
73 PP301208W FTG 3/8 - 1/4 - 3/8 REDUCING BRANC WHITE 1.0000 EA
74 PPC-1000 PART PERMEATE PUMP CLIPFOR ERP1000 3.0000 EA
75 Q5721 CAR - Q SERIES REPLACEMENT FILTER 2 1/2" X 14"/10U 4.0000 EA
76 R191434-SS BOLT NC HEX CAP SCREW .25"NCX.75" 18-8SS 6.0000 EA
77 R1914F-SS BOLT WASHER FLAT .25" 18-8SS 10.0000 EA
78 R1914SN-SS BOLT NUT LOCK NYLON INSERT .25"NC 18-8SS 8.0000 EA
79 R19832SN-SS BOLT NUT LOCK NYLON INSERT 8-32 18-8SS 12.0000 EA
80 WA-ME0402 ELBOW MALE 1/4"TUBE X 1/8 9.0000 EA
Customer Service Toll Free Hot Line: 888-774-7405
1725 W. Williams Dr. C-20
Phoenix, AZ 85027
HS-200 Quarterly PM Maintenance Procedure:
Remove Front Panel
Figure 1
Remove 3 prefilters
Figure 2
Remove Calcite feeder
Figure 3
1. Remove eight screws from front panel (figure 1). Remove front panel,
2. Unscrew first stage sediment filter by grasping and turning counter clockwise
(Figure 2) (No need to turn off incoming water source) discard, unscrew remaining
filters and discard.
3. Install new filters by removing yellow cap (figure 3).on top and inserting each
filter into corresponding element head. Insure all filters are hand tight and listen
for permeate pumps to begin pulsating, check for leaks
4. Secure front panel.
A full one-year supply of filters is supplied with system upon installation. After one year
of service the HS-200 will need to have an annual PM kit ordered #61301605518 this kit
will include one full year supply of pre-filters and three replacement membranes.
Customer Service Toll Free Hot Line: 888-774-7405
1725 W. Williams Dr. C-20
Phoenix, AZ 85027
Membrane replacement: Performed every year after the first year in service.
Annual PM Procedures:
Follow quarterly PM procedures as described above.
1. Remove top and front panels
2. Remove 3 prefilters and post calcite feeders (DO NOT REPALACE WITH
NEW FILTERS AT THIS TIME)
3. Remove 3 Reverse Osmosis Membranes (figure 5)
4. Replace with new membranes provided in PM kit #501020
5. Replace 3 prefilters and PH Balancer. Installing these filters will turn the water
supply on to the unit and start production of water.
Figure 4 Figure 5 Figure 6
Remove eight screws from front panel. Remove front panel. Remove first stage filter to
shut down incoming water flow to system. Drain the tank of boiler feed water by
performing a blow down on the boiler. After tank has been completely drained,
disconnect the membranes by pressing in on the collets around the colored tubing (figure
6) to the membrane and pull. Each membrane should be removed one at a time insuring
proper placement of tubing in corresponding color coded ports. Re-tighten first stage
filter to start water flow, listen for permeate pumps to begin pulsating and check for leaks
then secure panel.
By passing the unit:
The HS-200 unit can be placed into by pass if for some reason the equipment has failed
and or has clogged filters. To by pass the RO system, open top panel by removing eight
screws (figure 7)and open ½” brass “Watts” ball valve (figure 8) for tap water by-pass.
After service has been achieved close the “Watts” ball valve and wait for the system to
begin permeating.
Figure 7 Figure 8
Series
1170,
L1170
Hot
Water
Temperature
Control
Valves
Size: 1h'\ %
11
, 1
11
(15,
20,
25mm)
Installation Instructions
Valve should
be
installed and adjusted
by
a
li
censed contractor
in
accordance wi
th
local codes and ordinances. Further, this
va
l
ve
should be Installed
in
a location where
it
is accessible for cleaning, service or adjustment.
1 . Close both the hot and cold water shutoff valves upstream nearest to the intended
installation.
2. Bleed the remaining water from the system.
3. Connect the water supply
to
valve as shown in Flgure 1
or
2, depending on the
application. Supply piping must
be
flushed clean before making connections
to
the
valve.
IMPORTANT!: To prolong the life of the Model 1170-M2, L1170-M2 valve, it
is
rec-
ommended that
it
be
tr
apped as shown: I.e.
t11e
hot water inlet
to
the 1170-M2 valve
should
be
8"
- 12" (200 - 305mm) below
the
hot water supply feed.
4.
Val
ve can
be
in
stalled in any position. Note:
the
inlet hot supply
is
to
be connected
to
the "H" side
of
the valve, the cold supply si
de
to
the "C" side and the mixed water
outlet to the "M" side. ·
~
5. Make sure union nuts are placed over tailpieces prior to
IS-1170-M2_L 1170-M2
1170-UT-M2
(
1170-QC-M2
'~
soldering
or
threading to pipe.
6. For valves with Quick-Connect tailpieces refer
to
"Quick-
Connect
In
stallation" instructions below.
Quick-Connect Installation
Note:
To prevent damage
to
valve from excessive heat during
soldering, remove unions and gaskets from
valve
body
prior
to
~
so
ldering
.
7. After soldering, flush piping and install valve using filt
er
washer
on hot and
cold water inlet and fiber washer
on
the mixed
wa
ter outlet.
8. Start-up: Open cold water supply, then
hot
water supply.
In
spect for leaks.
9.
Adjust
temp
erature to desired setting (see Temperature
Adjustment Section).
Figure 1
Domestic
Hot
Water Application
WattsT&P
Relief Valve
i
+-
u
!!!
(I)
a.
E
~
·a·-12·
I
1170-M2, L 1170·M2
u_~::::::::~-Cold
Domestic
Hot
Water
Application
Note:
To
prolong the life
of
the valve, it is recommend
ed
the
valve
be
trapped as shown
Devices tested
!o
ASSE Standard 1016 such as Watts USG,
L
111
or MMV should be u
se
d at fixture to prevent
po
ss
ible injury.
To
Connect
1
1
/:
In.
{JB.lmm)
-
-
-:-t
'"
ln
.
Plp
o
p2.7mm)
1'1
•
In
.
(4
4.45mm)
·
'l
d
:1
Po
jl!!
(19
.
0511111J)
1'/1
In.
(47
.
63mm)
1
In.Pipe
{25
.4
mm)
1. Mark
~
ipe
as shown. •
Th
is
is
pipe insertion depth.
PEX
tubing
only
3.
If
using
PEX
tubing, insert pipe
s1Kfener
(proyided)
into
end
of
pi
pe.
lo
Disconnect
/
/
2.
Clean
pipe end.
~
/Collolcllp
----
',
-
I
..
t
Mark
4.
Push
tubing
into !&piece
up
to mark.
5. In
sert
collet clip.
l
-
-
\
Colle!
depll?SS!Hf
1.
Remove
co
ll
et clip.
2.
Depress collet.
3.
Pull
tubing
fr
om tailpiece.
WWMI
IS®
Figure 2
Radiant Heat
Application
i.
to
Boiler
Figure 3
Temperature Adjustment
Factory
Preset:
1
·
~
.
170-M2:
120°F (49°C)
L 1170-M2:
90°F (31°C)
Un.
der
following
conditions:
Cold Inlet: 60-70°F (16-21°C)
Hot Inlet: 140-145°F (60-63°C)
$upply
Pre
ss
ure: 45psi (3.15 bar)
B-6000
o
11.'
Ball
Valve
""\'f..e
oie.~
,,....,.,
\0
\'.\'Ci
~
Unscrew, lift
cap
to
adjust
3
/32"
Hex Wrench
1 . Let water flow for at least
two
minutes
to
allow supply tem-
perature
to
stabilize.
2. Calibrate the mixed water outlet temperature
by
placing a
thermometer
in
the mixed water stream.
3. To adjust the setting
of
the valve, loosen locking cap screw
with hex wrench, see Figure
3.
Cap must
be
lifted 1/4" to
adjust temperature. To increase the temperature, turn coun-
terclockwise.
To
decrease temperature turn clockwise.
4. Lower handle and tighten screw.
5. Check
outlet temperature.
Period Inspection/Maintenance
Tl1is
valve requires periodic inspection and verification
of
the out-
let temperature
by
a licensed contractor. Corrosive water condi-
tions, hot
inlet water temperature
over
200°F (93°C), unauthor-
ized adjustments
or
repairs could render the valve ineffective for
its intended service.
Regular cleaning and checking of thermo-
stat
assembly helps to maximize valve life and mixing function.
Frequency
of
cleaning depends on local water conditions.
Pressure - Temperature
Minimum
Supply
Pressure (Static): 30psi (207 kPa)
Inlet
Temperatures: hot inlet, 120°F - 200°F (49°C - 93°C),
cold inlet, 40°F
- B5°F (4°C - 29°C)
Hot
Water
Inlet
to
Outlet
Differential
Temperatwe:
5°F (3°C)
1170
-
M2
Temperature
Out: Field range: 90°F -
160
°F
(32°C
-
71
°C),
adjustable.
Accurate within
±3
°F
(1
.7°C)
L
1170-M2
Temperature
Out: Field range: 60°F - 120°F
(16°C
- 49°C), adjustable.
Accurate within ±3°F (1.7°C)
Maximum
Temperature: 200°F (93°C)
Maximum
Pressure: 150psi (10.3 bar)._ .
Approval: CSA
8125
certified
Listing:
ASSE
1017
l
,,
tWARNlNG
Watts
Hot
Water
Temperature Control Valves
cannot
be
used
for
temper-
ing
water
tempera~e
at
fixtures. Severe
bodily
injury
O.e.
scalding
or
chilling)
and/or
dej;th
may
result
depending
upon
system
water
pres-
sure changes. ASSE Standard 1016, ASSE
10
70 listed devices
such
as
Watts
Model
L 111
or
Series USG,
or
MMV
should
be
used
at
fixtures
to
prevent possible injury.
The
Watts Hot Water Temperature Control Valves
are designed
to
be inslalled at
or
near the boiler or water heater. They are not
designed to compensate for system pressure fluctuations and should
not
be
used where
ASSE 1016 devices are required. These
WATIS
valves should
never
be
used to provide "anti-scald" or
'ant
i-chill" service.
When
in
stal
ling the Series 1170-M2 valves in a radiant heat ilpplicatlon, the
components
of
the radiant heat system must be
of
materials with a construction
capable of wilhstanding the high
fimlt
output temperatures of the heating boiler.
If you are uncertain as to the product's adaptability for your application, please
consult
an
authorized representative before installi
ng
or using the product.
I·
" <
r'
Watts 1170-M2, L 1170-M2
Troubleshooting
Guide
Problem
&
Cause
~
·
Unaqle
tp
r
each
required
sel point or
set
polnl difficult to set
A.1
Supply
temperatures
not
within specified
llmit!;
A?
Hot
and
cold
supplies
reversed
A.3
Filters
are
blocked
by pebris
8.
Unable
to
achieve
requi
red
flow
8.1
Too
much
pressure
drop at
fixture
8.2
Checks
valve/filters
blocked by
debris
C.
Valve
does not
maintain
required
temperature
or
temperature
changes over
time
c.1
Fluctuation
in
supplx
pressures
C.2 Check
valve/fillers
bl~cked
by
debris
C.3
Recirculation
loop not
piped
properly
·:
o.
Discharge
temperature
loo hot
or
cold
0.1
Valve
not
calibrated
properly
~·
Hot water from
cold
water
tap
or cold from hot
'
E.1
Check
valves
fouled
F.
Valve
is
noisy
F.1
Wate
r
velocity
is
too
high
F.2
Valve
not
sized
properly
~·
No
flow from
valve
G.1
Hot or
cold
water
supply
failure
or
shutoffs closed
G.2 Check
valve/filters
block~d
by
debris
H.
Flow
from
va
lve
fl
uctuates
H.1
Fluctuation
in
supply
pressures
H.2
Check
valve/filters
blocked by
debris
Answer
A.1
Check
di_fferential
•temper(!ture betwe_
en
hpt and cold
supplies
and
outlet
10°F
(5.6°C)
minimum required
A.2
Reinstall
valve
with supplies connected
to
marked
in
lets
A.:,3
Clean
filters
8.1
Measure
supply
pressures
and check
against
flow
chart.
Look
for
restrictions
in
valve
or piping-
8.2
Clean
check
valves/filters
C.1
Stabilize
water pressures with·pressure
re!;Julatlng
·or
balancing
valves
C.2
Clean
check
valves/fili-ers
C.3 .
Pipe
recirculated tempered water return
so
ii connects
to
hot
water
so~irce
and
cold side of m
ixi
ng
valve
(see
Product Guide for pipi
ng
details)
- . ·-- .
·:
1!
0.1
Readjust
valve
temperature per
inst
allation
instrucl
ions
E.1
Clean
check valves/filters
r
F.1
Reduce
water
veloc
i
ty
wi
lt)
i;iressure
regula
ting
va
lves
F.2
Check
flow
req
u
ired
vers
us
rated flow capacity of
valve
,
G.1
Open
shutoffs
or
restore
hot
and
cold supply
G.2
Clean
check
valves
and
filters
H.1
Stabilize
water pressure with
pressu
re
regufating
valves
H.2
Clean
check
valves
and
filters
ATTENTION INSTALLER: After installation, please leave this
Instruction Sheet for occupant's information.
IMPORTANT: Inquire with governing authorities
fo
r local
installation
requirements.
WARNING!
For
va
l
ves
with
CPVC
or
PEX
end
connections
do
not
exceed
the
tubing
manufacturers
pressure
and
temperature
ratinps.
Refer
to
the
tubing
manufacturers
product
specifications
for
that
information.
I
r
I
CALIFORNIA
PROPOSITION
65
WARNING
WARNING:
This
produ
ct
contains
c
hemi
cals
kn
own
to
the
State
of
Californ
ia
to
cause
cancer
an
d
birth
defects
or
other
r
ep
roductive
ha
rm
.
(California
law
requires
th
is
warning
to
be
gi
ven
to
customers
In
the
State
of
California.)
For
more
inlonnalion:
www.watts.com
/
prop65
Umited
Warranty:
Watts
Regulator
Comp
any
warrants
each
product
to
be
free
from
defects
in
material
and
workmanship
under
norma
l
usage
for
a
peri
od
of
one
year
from
the
date
of
o
rl,~al
ship-
ment
In
the
event
of
such
defects
wilhin
the
warranty
period,
Uie
Company
will,
at
Its
option,
replace
or
recondition
tile
product
wi
tll
out
ch
arge.
Th
is
shall
constitute
the
so
lo
and
exclusive
remedy
fo
r
breach
of
warranty,
and
Uie
Company
shall
not
be
responsible
for
any
incide
n
tal,
special
or
consequential
damages,
Including
witho
ut
llmlta
tlon,
lo
st
profits
or
th
e
cost
of
repa
iring
or
re
placing
oth
er
property
which
Is
damaged
If
this
product
does
not
work
properly,
othor
costs
resulling
from
labor
charges,
delays,
vandalism,
neg
lige
n
ce,
fou
li
ng
ca
u
sed
by
foreign
ma
terla
l,
damage
from
advers
e
water
conditions
, ch
emical,
or
any
other
circumsta
n
ces
over
which
th
e
Company
has
no
control.
Th
is
warranty
shal
l
be
in
valida
t
ed
by any
abuse
,
misuse,
misa
pp
lication
or
Improp
er
insta
ll
ation
of
the
prod
uct
THIS
WARRANTY
IS
IN
LIEU
OF
All
OTHER
WARRANTIES,
EXPRESS
OR
IMPLIED,
fNCWDING
ANY
IMPLIED
WARRAHTJES
OF
MERCHANTABILITY
OR
ATNESS
FOR
A
PARTICULAR
PURPOSE.
Any
lmpOed
warranties
that
are
impo
sed
by
la
w
are
6mlle
d
In
duration
to
one
year.
Some
States
do
not
allow
limitations
on
how
lo
ng
an
implied
warranty
lasts
,
and
some
States
do
not
allow
tile
excl
u
sion
or
limitat
io
n or
Incidental
or
consequential
damages.
There
for
e t
he
above
limitations
m
ay
not
apply
to
you
.
TI1
ls
limited
Warranty
gives
you
specific
legal
rig
hts,
and
you
may
have
otlrnr
rights
that
vary
from
S
ta
te to St
ate
.
You
sho
uld
consu
lt
applicable
state
l
aws
to
determ
in
e
your
right
s.
WWMI
IS®
Water
Safety
&
Flow
Control
Products
IS-1170-M2
_L
1170-M2 0735
• 9001
CETmFIED
USA:
Bl
5 Chestnut St
.,
No.
Andover,
MA
01845-6098: www.watts.
com
Canada:
5435
North
Service
Rd
.,
Burlington,
ONT.
L7
L
5H
7;
www.wattscanada.ca
EDP/I
1915905 ©Watts
Regu
lator Co.,
20
07
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Watts HS-200 PT Installation Instructions Manual

Watts
Brand
Watts
Model
HS-200 PT
Type
Installation Instructions Manual
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