Western Isolation Module Adapter Kit #29234,29235,48236 Installation guide
- Type
- Installation guide
Western Isolation Module Adapter Kit #29234,29235,48236 allows you to connect your vehicle's lighting system to a snowplow's lighting system. This kit includes a plug-in harness and adapter that makes installation quick and easy. The kit is compatible with sealed and non-sealed headlamp housings.
Here are some of the features and benefits of the Western Isolation Module Adapter Kit #29234,29235,48236:
- Plug-in harness for quick and easy installation
- Adapter compatible with sealed and non-sealed headlamp housings
- Connects vehicle's lighting system to a snowplow's lighting system
- Prevents corrosion with dielectric grease
Western Isolation Module Adapter Kit #29234,29235,48236 allows you to connect your vehicle's lighting system to a snowplow's lighting system. This kit includes a plug-in harness and adapter that makes installation quick and easy. The kit is compatible with sealed and non-sealed headlamp housings.
Here are some of the features and benefits of the Western Isolation Module Adapter Kit #29234,29235,48236:
- Plug-in harness for quick and easy installation
- Adapter compatible with sealed and non-sealed headlamp housings
- Connects vehicle's lighting system to a snowplow's lighting system
- Prevents corrosion with dielectric grease
Lit. No. 29236, Rev. 01 1 October 15, 2011
A DIVISION OR SUBSIDIARY OF DOUGLAS DYNAMICS, L.L.C.
29234 Adapter Kit
Installation Instructions
PLUG-IN HARNESS INSTALLATION
Follow the Isolation Module Installation Instructions
included with the harness kit until directed to use
these adapter kit instructions.
PLUG-IN ADAPTER INSTALLATION
The following instructions include steps (#1 and #5)
to be performed only on headlamps with sealed
housings. For all others, these two steps should be
skipped.
1. Sealed Headlamp Housings ONLY: Remove the
driver-side outer headlamp molding, the park/turn
lamp assembly, the sealed beam retainer and the
sealed beam. Move the vehicle headlamp wiring
and connector to one side before going to the next
step.
Drill a 1" hole in the back of the headlamp housing
using the 1/8" existing hole as a guide. Route
the end of the plug-in adapter into the headlamp
housing.
2. Connect a plug-in adapter male connector to
the vehicle harness female connector removed
from the headlamp. Connect the plug-in adapter
female connector to the headlamp. Reinstall the
sealed beam and the sealed beam retainer. Install
a rubber grommet (required for sealed headlamp
housings only) around the plug-in adapter and
insert it into the drilled hole in the headlamp
housing.
NOTE: Use dielectric grease on all electrical
connections to prevent corrosion. Fill receptacles
and lightly coat ring terminals and blades before
assembly.
3. Route the "TURN" and "PARK" wires from the
plug-in adapter under the existing park/turn
grommet. Splice the "TURN" wire from the plug-in
adapter into the driver-side turn signal wire
following the recommended splicing procedure.
Splice the "PARK" wire from the plug-in adapter
into the parking light wire following the splicing
procedure. Reinstall the park/turn lamp assembly
and outer headlamp molding.
4. Route the plug-in adapter along the existing
vehicle wiring toward the passenger-side
headlamp housing.
5. Sealed Headlamp Housings ONLY: Remove
the passenger-side outer headlamp molding,
the park/turn lamp assembly, the sealed beam
retainer and the sealed beam. Move the vehicle
headlamp wiring and connector to one side before
going to the next step.
Drill a 1" hole in the back of the headlamp housing
using the existing 1/8" hole as a guide. Route the
plug-in adapter male and female connectors into
the passenger-side headlamp housing.
6. Connect the second plug-in adapter to the vehicle
harness and headlamp. Reinstall the sealed beam
and the sealed beam retainer. Install a rubber
grommet (required for sealed headlamp housings
only) around the plug-in adapter and insert it into
the drilled hole in the headlamp housing.
7. Route the "TURN" wire from the plug-in adapter
under the existing park/turn grommet. Splice
the "TURN" wire from the plug-in adapter into
the passenger-side turn signal wire following the
recommended splicing procedure. Reinstall the
park/turn lamp assembly and outer headlamp
molding.
8. Connect both plug-in adapters to the plug-in
harness. Be sure to connect the driver-side
adapter to the green wire leg of the plug-in
harness.
9. Cable tie harness and adapters to existing wiring.
Lit. No. 29236, Rev. 01 2 October 15, 2011
The company reserves the right under its product improvement policy to change construction or design details and furnish equipment when
so altered without reference to illustrations or specifi cations used. This equipment manufacturer or the vehicle manufacturer may require or
recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. The company offers a limited warranty for
all snowplows and accessories. See separately printed page for this important information.
Printed in U.S.A.
29234 & 29235 ADAPTER KITS
Plug-In Harness Installation
Follow the Isolation Module Installation Instructions
included with the harness kit until directed to use
these adapter kit instructions.
Plug-In Adapter Installation
1. Remove the driver-side outer headlamp molding,
bulb retainer and bulb. Route the end of the
plug-in adapter into the headlamp housing.
NOTE: It may be necessary to loosen or remove
the headlamp bulb alignment bracket.
NOTE: Use dielectric grease on all electrical
connections to prevent corrosion. Fill receptacles
and lightly coat ring terminals and blades before
assembly.
2. Connect a plug-in adapter male connector to the
vehicle harness female connector removed from
the headlamp (for vehicles with HB-5 headlamps,
use HB-5 side of connector). Connect the plug-in
adapter female connector to the headlamp.
3. Splice the "TURN" wire from the plug-in adapter
harness into the driver-side turn signal wire
following the recommended splicing procedure.
Splice the "PARK" wire from the plug-in adapter
into the parking light wire following the splicing
procedure. Reinstall the bulb, bulb retainer and the
outer headlamp molding.
4. Route the plug-in adapter along the existing
vehicle wiring toward the passenger-side
headlamp housing.
5. Remove the passenger-side outer headlamp
molding, bulb retainer and bulb. Route the second
plug-in adapter male and female connectors into
the headlamp housing.
6. Connect the plug-in adapter to the vehicle harness
(for vehicles with HB-5 headlamps, use HB-5 side
of connector) and headlamp. Reinstall the bulb,
bulb retainer, and the outer headlamp molding.
7. Splice the "TURN" wire from the plug-in adapter
into the passenger-side turn signal wire following
the recommended splicing procedure.
8. Connect both plug-in adapters to the plug-in
harness. Be sure to connect the driver-side adapter
to the green wire leg of the plug-in harness.
9. Cable tie harness and adapters to existing wiring.
48236 ADAPTER KIT
Plug-In Harness Installation
Follow the Isolation Module Installation Instructions
included with the harness kit until connecting to the
vehicle lighting connectors.
Plug-In Adapter Installation
1. Disconnect the vehicle driver-side male and
female front lighting connector.
NOTE: Use dielectric grease on all electrical
connections to prevent corrosion. Fill receptacles
and lightly coat ring terminals and blades before
assembly.
2. Connect the plug-in adapter black male and
female connectors to the plug-in harness male
and female connectors.
3. Connect the plug-in adapter gray male and female
connectors to the vehicle male and female vehicle
lighting connectors.
4. Repeat on the passenger's side.
5. After completely checking all vehicle and plow
lighting functions, secure harnesses with cable
ties away from any sharp edges and hot or moving
parts.
29234, 29235 & 48236 Adapter Kits
Installation Instructions
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Western Isolation Module Adapter Kit #29234,29235,48236 Installation guide
- Type
- Installation guide
Western Isolation Module Adapter Kit #29234,29235,48236 allows you to connect your vehicle's lighting system to a snowplow's lighting system. This kit includes a plug-in harness and adapter that makes installation quick and easy. The kit is compatible with sealed and non-sealed headlamp housings.
Here are some of the features and benefits of the Western Isolation Module Adapter Kit #29234,29235,48236:
- Plug-in harness for quick and easy installation
- Adapter compatible with sealed and non-sealed headlamp housings
- Connects vehicle's lighting system to a snowplow's lighting system
- Prevents corrosion with dielectric grease
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