Danfoss ECL Comfort 300 - C66 Operating instructions

Type
Operating instructions
Table of Contents
Daily use
Section
1 Choose favourite display
2 Select controller mode
3 Adjust room and hot water temperature
4 Set personal day plan
5 Advantages of the ECL Card
6 Hot points
7 Definitions
The documentation for the ECL Comfort controller is
composed of numbered sections. Only sections that are
relevant to your ECL Comfort controller are included here.
Your personal week plan:
Heating
03691215182124
1 Monday
2 Tuesday
3 Wednesday
4 Thursday
5 Friday
6 Saturday
7 Sunday
Hot Water
03691215182124
1 Monday
2 Tuesday
3 Wednesday
4 Thursday
5 Friday
6 Saturday
7 Sunday
Factory settings are grey.
823-
5 - 8 18 - 22
6-8 16 - 22
Installation and maintenance. Grey sections 10 and
onwards. Turn the guide over.
This guide is associated to ECL Card 087B4757
Installer:
By:
Date:
Table of Contents
Sections of the Installers part of this guide
The documentation for the ECL Comfort controller is
composed of numbered sections. Only sections relevant to
your ECL Comfort controller are included here.
Before you start
Installation
10 Identifying the system type
11 Mounting the ECL Comfort controller
12 Electrical connections 230 V a.c.
13 Electrical connections 24 V a.c.
14 Placing the temperature sensors
15 Inserting the ECL Card
Basic Set-up
16 Adjusting the ECL Card settings
17 Setting the time and date - Line A
18 Monitoring temperatures and system units - Line B
19 Manual control - Line B
20 Setting the heat curve - Line C
21 Heating cut-out - Line 1
22 Flow temperature limits - Line 2
23 Room temperature influence - Line 3
26 Setting PI-regulation - Line 4 - 7
27 Hot water controller - line 1 and 2
Control & Overviews
29 Check list
30 ECL Card settings
31 Service parameters
Extended Service
32 Adjusting the service parameters
Miscellaneous
34 Copying with the ECL Card
Daily use, turn the guide over sections 01 - 07
1 Choose favourite display
2 Select controller mode
3 Adjust room and hot water temperature
4 Set personal day plan
5 Advantages of the ECL Card
6 Hot points
7 Definitions
823-
ECL COMFORT
ECL Comfort
Installation and
Maintenance
Mixing controller with PI-controlled
hot water service
C66
VI.7C.C4.02
ECL COMFORT
ECL Comfort
Users Guide
C66
The shown diagram is a fundamental and simplified example
and does not contain all components that are necessary in
heating systems.
If the system you are about to install is differs from the
shown diagram of a standard heating system, feel free to
sketch an outline for comparison. Adaptation of heating
systems, see section 10.
List of components:
ECL Comfort 300
S1 Outdoor temperature sensor (ESM-10)
S2 Room temperature sensor (ESM-10)
S3 Flow temperature sensor (ESM-)
S4 Return temperature sensor (ESM-) - circuit I
S5 Flow temperature sensor for hot water (ESM-) - circuit II
S6 Return temperature sensor (ESM-) - circuit II
P1 Circulation pump for heating - circuit I
P3 Circulation pump for hot water - circuit II
M1 Mixing valve with motor - circuit I
M2 Mixing valve with motor - circuit II
Installation & maintenance
The ECL Card, grey side
for installation and maintenance.
Lines A to C, and lines 1 to
7 for basic settings, see overview
section 30.
Extended service parameters,
see section 31
The ECL Card: Installer’s
instruction
The grey side of the card must face
you when you change settings. For
daily use and during start-up the
yellow side of the card must face you.
Circuit indicator Circuit
selector
Shift
button
Adjustment
Controller
mode
Controller mode
Manual operation (used only at
maintenance and service)
Automatic operation
Constant comfort temperature
Constant reduced temperature
Standby mode
Arrow buttons. Switch between
the lines of the ECL Card.
Shift button. Switches between
temperatures, changeover points etc.
Adjust temperatures and values etc.
Circuit selector for switching between
heating and hot water circuit.
The circuit indicator shows the selected circuit.
The ECL Card
For daily use and your personal adjustments, the yellow
side of the ECL Card must face you.
The display
Each line, A, B, C, 1, 2 etc. of the ECL Card has its own
display. See section 1.
Controller mode
Manual operation (used only at
maintenance and service)
Automatic operation
Constant comfort temperature
Constant reduced temperature
Standby mode
Arrow buttons. Switch between
the lines of the ECL Card.
Shift button. Switches between
temperatures, changeover points etc.
Adjust temperatures and values etc.
Circuit selector for switching between
heating and hot water circuit.
Room
temperature /
Hot water circuit II
Heating system
information
Todays
programme
Day plans
A
B
C
1
2
3
4
5
6
7
6
1
2
3
4
Hot water - circuit II
6
1
2
3
4
Heating - circuit I
Line indicator
Circuit
55
6
A
5
6
0 3 6 9 12 15
0
5
0
8
0 3 6 9 12 15 18 21 24
0
7
0
5
1
1
ON
2
036
B
3
ON
6
0 3 6 9 12 15
0
5
0
8
0 3 6 9 12 15 18 21 24
0
7
0
913
20
8
A
5
1
1
ON
2
036
B
3
ON
8
0 3 6 9 12 15 18 21 24
1
913
5
-
C
3
8
0 3 6 9 12 15 18 21 24
1
55
5
C
3
8
9
10
199
Save energy - save money - improve your comfort
temperature
The ECL Comfort controller is designed by Danfoss for
temperature control of heating systems.
The ECL Comfort controller ensures you of the following;
Room and hot water temperatures will be adjusted to
your personal settings.
Lower temperatures and lower energy consumption
reduce costs and ensure optimum use of energy
resources.
The automatic pump motion program protects the
circulation pump against blocking.
Sketch an outline of your heating system
The ECL Comfort controller is designed for a wide range of
heating systems with different configurations and
capacities.
If your heating system differs from the diagrams shown in
section 10, you may want to sketch an outline of the
system about to be installed. This makes it easier to use the
Installers Guide, which will guide you step-by-step from
installation to final adjustments before the end-user takes
over.
Note! The controller is pre-programmed with factory
settings which are shown in the relevant sections of this
guide.
However, you might come across some settings that
are not listed in this instruction. These settings are used in
connection with optional modules, and you can find a
description of the settings and the corresponding
parameters in the instruction for the optional module in
question.
How to use this guide
This guide is divided into two parts:
Daily Use (turn the guide over)
Yellow sections 1-7
Installation and maintenance:
Grey sections 10 and onwards
Before you start
VI.7C.C4.02
Note!
System diagrams in this instruction are principal drawings and
do not contain all components which are necessary in heating
systems.
Identifying the system
type
10
In this section you find the most frequently used systems. If
your system is not quite as shown below, find the diagram
which has the best resemblance to your system and make
your own combinations.
Check the setting of line 24 in circuit I (gear motor/thermo actuator).
Heating system type 1
Indirectly connected heating circuit and PI-regulated hot
water service circuit
Heating system type 2
Directly connected heating circuit and indirectly connected
PI-regulated hot water service circuit
Check the setting of line 24 in circuit I (gear motor/thermo actuator).
Alternatives using the same settings:
Heat exchanger or direct district heating
Installation
Installation
Mounting the ECL
Comfort controller
11a
For easy access, you should mount the ECL Comfort
controller near the heating unit. Select one of the three
following methods:
Mounting on a wall
Mounting on a DIN rail
Mounting in a panel
Screws and rawlplugs are not supplied.
Mounting on a wall
Socket for mounting on wall: Order code No. 087B1149.
Mount the terminal box on a wall with a smooth surface.
Establish the electrical connections and position the
controller in the box. Secure the controller with the fixing
screw.
Mounting on a DIN rail
Mounting kit: Order code No. 087B1145.
A mounting kit is necessary to mount the box with the
controller on a DIN rail.
Mounting in a panel
Connector set: Order code No. 087B1148.
The panel plate thickness must not exceed 3 mm.
Prepare a cut-out with the dimensions 92 x 138 mm. Pull off
the right side of the lid by means of a screwdriver.
Insert the controller into the panel cut-out and fix it with the
two locks which are placed diagonally in two corners of the
controller.
Installation
Installation
11b
Connecting the sensorsConnecting the 230 V a.c. units
12a
Electrical connections -
230 V a.c.
Cable cross section for voltage conductor: 0.75 - 1.5 mm
2
Cable length: Max. 50 m
Electrical connections
Max. 2 x 1.5 mm
2
cables can be inserted into each screw
terminal.
Cable cross section for sensor connections: Min. 0.4 mm
2
Total cable length: Max. 50 m (sensors and bus).
Cable type: Copper cable.
Note! Cable lengths above 100 m may cause noise sensibility
(EMC).
Establish these jumpers:
Jumper from 1 to 5
Jumper from 5 to 8
Jumper from 8 to 10
Jumper from 10 to 14
Jumper from 2 to common N-terminal
Establish the jumper from 16 to common terminal.
Terminal Description Type (recommended)
15 and 16 System device bus
17 and 16 Outdoor sensor (S1) ESM-10
18 and 16 Room sensor (S2)
circuit I ESM-10
19 and 16 Flow sensor (S3)
circuit I ESMU/ESM-11/ESMC
20 and 16 Return sensor (S4)
circuit I ESMU/ESM-11/ESMC
21 and 16 Hot water flow sensor
(S5) circuit II ESMU/ESM-11/ESMC
22 and 16 Hot water return
sensor (S6) circuit II ESMU/ESM-11/ESMC
Installation
Installation
12b
Terminal Description Max. load
1 L Supply voltage 230 V a.c.
2 N Supply voltage 230 V a.c.
3 M1 Gear motor - open/circuit I 0.2 A 230 V a.c.
4 M1 Gear motor - close/circuit I
alt.: ABV thermo actuator 0.2 A 230 V a.c.
5 230 V a.c. supply for
M1/circuit I
6 M2 Gear motor - open/circuit II 0.2 A 230 V a.c.
7 M2 Gear motor - close/circuit II 0.2 A 230 V a.c.
8 230 V a.c. supply for
M2/circuit II
9 P1 Circulation pump for 4(2)A 230 V a.c.
heating circuit I
10 230 V a.c. supply for
pump relay R1
13 P3 Circulation pump for
hot water service circuit II 4(2)A 230 V a.c.
14 230 V a.c. supply for
pump relay R3
Connecting the sensorsConnecting the 24 V a.c. and 230 V a.c. units
13a
Electrical connections -
24 V a.c.
Establish the jumper from 16 to common terminal.
Terminal Description Type (recommended)
15 and 16 System device bus
17 and 16 Outdoor sensor (S1) ESM-10
18 and 16 Room sensor (S2)
circuit I ESM-10
19 and 16 Flow sensor (S3)
circuit I ESMU/ESM-11/ESMC
20 and 16 Return sensor (S4)
circuit I ESMU/ESM-11/ESMC
21 and 16 Hot water flow sensor
(S5) circuit II ESMU/ESM-11/ESMC
22 and 16 Hot water return
sensor (S6) circuit II ESMU/ESM-11/ESMC
Cable cross section for sensor connections: Min. 0.4 mm
2
Total cable length: Max. 50 m (sensors and bus).
Cable type: Copper cable.
NOTE! Cable lengths above 100 m may cause noise sensibility
(EMC).
Cable cross section for voltage conductor: 0.75 - 1.5 mm
2
Cable length: Max. 50 m
Electrical connections
Max. 2 x 1.5 mm
2
cables can be inserted into each screw
terminal.
* K1/K3 auxiliary relay
Coil: 24 V a.c.
Contacts: 4A 230 V a.c.
Establish these jumpers:
Jumper from 1 to 5
Jumper from 5 to 8
Jumper from 8 to 10
Jumper from 10 to 14
Jumper from 2 to common N-terminal
Terminal Description Max. load
1 L Supply voltage 24 Vac
2 N Supply voltage 24 Vac
3 M1 Gear motor - open/cir. I 1.0 A 24 V a.c.
4 M1 Gear motor - close/cir. I
alt.: ABV thermo actuator 1.0 A 24 V a.c.
5 24V a.c. supply for
M1/cir. I
6 M2 Gear motor - open/cir. II 1.0 A 24 V a.c.
7 M2 Gear motor - close/cir. II 1.0 A 24 V a.c.
8 24V a.c. supply for
M2/cir. II
9 K1* Relay for circulation pump 4(2)A 24 V a.c.
for heating circuit I
10 24V a.c. supply for
pump relay R1
13K3* Relay for circulation pump
for hot water service circuit II 4(2)A 24 V a.c.
14 24V a.c. supply for
pump relay R3
Installation
Installation
13b
Placing the temperature
sensors
It is important that the sensors are mounted in the
correct position in your heating system.
Special attention should be paid to the following sensors:
Outdoor temperature sensor
(ESM-10 type)
The outdoor sensor should be mounted on the north side
of the building where it is less likely to be exposed to di-
rect sunshine. It should not be placed close to doors or
windows.
Flow temperature sensor
(ESMU, ESM-11 or ESMC types)
Place the sensor max. 15 cm from the mixing point. In
systems with heat exchanger, Danfoss recommends the
ESMU-type to be inserted into the exchanger flow outlet.
Make sure that the surface of the pipe is clean at the area
where the sensor is mounted.
Do not move the sensor after it has been fastened in
order to avoid damage to the sensor element.
Return temperature sensor
(ESMU, ESM-11 or ESMC types)
The return sensor should always be placed max. 15 cm
from the mixing point. It should always be placed on a pipe
in which the water flow never stops.
Room temperature sensor
(ESM-10, ECA 60 and 61 remote control)
Place the room sensor in the room where the temperature
is to be controlled. Do not place it on outside walls or close
to radiators, windows or doors.
Installation
Installation
14
Understanding the ECL Card
The ECL Card contains factory settings for a standard
heating system. If the actual heating system differs from
the standard system, the controller must be adjusted
accordingly. After the adjustment, the new settings can be
stored on the ECL Card.
For ECL Card copying and daily use including
adjustment of temperatures and time periods, insert the
ECL Card with the yellow side facing you.
For system set-up adjustments, the grey side of the ECL
Card - the installers side - must be facing you.
As a main rule, the ECL Card should always remain in
the controller during service, maintenance and settings.
If the ECL Card is removed please note that:
The controller settings are locked after approx. 10 min.
The ECL Card must not be exposed to direct heat or
sunshine
If several controllers are installed in the heating system
you can write a title on the ECL Card with a permanent
ink pen.
Line
Circuit
Time
Outdoor
temperature
Desired room
temperature
C
C99
Y
0
P
C
70
5
1
0
66
8
0 3 6 9 12 15 18 21 24
1
913
5
C
3
15a
Inserting the ECL Card
How to insert your ECL Card the first time
After the power has been switched on, open the lid on the
front side of the controller.
Place the ECL Card with the yellow side facing you. This
enables the controller to read the ECL Card data.
The controller immediately starts to copy the factory
settings and heating system type from the ECL Card. After
copying, the display will show the heating system type the
controller is set to control. After approx. 10 sec. the display
will change to display line C.
The controller is now ready to be set to control your
heating system.
Installation
Installation
15b
17
Setting the time and date -
Line A
In case of a power failure which lasts longer than 12 hours,
the time and the date have to be set again.
All other settings are stored as programmed.
Go to line A.
01
01
2410
5
A
3
1
Actual time
Month, day
Year
Use the shift button to switch between hours,
minutes, year, month and day
Set the correct time and date
Use the yellow side of the ECL Card to enter the day
plan settings.
See Users Guide, section 4.
16
Adjusting the ECL Card
settings
Update of the ECL Card after maintenance and
service
All new settings can be stored on the ECL Card. For
details about copying, see section 34. Insert the ECL
Card with the yellow side facing you.
C
C99
Y
0
P
When the copying is finished display line C will appear
8
0 3 6 9 12 15 18 21 24
1
913
5
C
3
You can make other changes in the day plan, set
time and date or change settings
(see Users Guide).
General principles
When the controller is connected and operating you can
check and adjust all or some of the basic settings on the
grey side of the ECL Card.
Use the arrow buttons to move from line to line
of the ECL Card, for example line 2:
Line
indicator
Settings to
be adjusted
Value in range
indicator
Circuit
0
1
1
ON
2
094
2
3
ON
Use the minus/plus buttons to adjust the
setting(s).
In some displays more than one setting or
value can be adjusted. Use the shift button to
switch between the options.
The circuit selector shifts between circuit I
and II. You can adjust all settings and service
parameters individually in both circuits, ie.
circuit II.
Go to line 9 (bottom line)
Accept to copy as indicated. No other keys are
active.
Basic set-up
Basic set-up
The grey
side of the
ECL Card
Select the unit you want to control. The selected
unit symbol will flash.
The gear motor
opens or closes
the valve as long as the the relevant button is
pressed.
The thermo actuator
(according to version *)),
closes (NO) or opens (NC)
the valve as long as the relevant button is
pressed.
*) NO - normally open
NC - normally closed
Pumps are switched off or on when the
relevant button is pressed.
19
Manual control - Line B
Go to line B.
Shift to manual mode
Monitoring temperatures
and system units - Line B
18
Go to line B.
The activation direction of the motorized valve is shown as
arrows below the valve symbol. When the circulation pump
is operating, it is indicated as ON below the pump symbol.
If a sensor is not mounted or is disconnected, the display
will indicate it as
- -.
If the sensor is short-circuited, the display will indicate it as
- - - .
If you are in doubt, remove the controller and check the
ohmic value between the relevant terminals.
5
1 2
036
B
3
ON
1
ON
Controlled units
State indicator
Return temperature
Flow
temperature
Push the shift button to see:
- the calculated flow temperature
- the return temperature set points.
5
1 2
036
B
3
ON
1
ON
Controlled
units
Controller mode
The circuit selector shifts between circuit I and II.
Basic set-up
Basic set-up
Relationship between temperature and ohmic value
-10 °C 961 Ohm
0 °C 1000 Ohm
10 °C 1039 Ohm
20 °C 1078 Ohm
30 °C 1117 Ohm
40 °C 1156 Ohm
50 °C 1195 Ohm
60 °C 1234 Ohm
70 °C 1273 Ohm
-50
800
900
1000
1100
1200
1300
1400
1500
1600
-25 0 25 50 75 100 125 150
Temperature
Ohm
1
ON
1
Check the activation direction of the motorized valve either
by looking at it or by feeling whether the temperature of the
actual pipe changes as expected.
This operation applies to both circuits. Press the
button to select circuit II.
Note!
During manual operation, the pump motion is OFF.
1
The grey
side of the
ECL Card
The grey
side of the
ECL Card
1
11
-20 -10 0 10 20-30
20
30
40
50
60
70
80
90
1.0
1.4
0.6
0.2
1.8 2.2 3.0 3.4
100
110
2.6
o
C
o
C
Setting the heat curve -
Line C
20a
Go to line C.
The symbol for the slope of the heat curve will
flash.
1 2
8
C
1
0
3
ON
1
ON
Slope
Displacement
Basic set-up
Basic set-up
Adjust the slope of the heat curve, if required.
If you want to adjust the parallel displacement of
the heat curve, push the shift button. The symbol
for the parallel displacement will flash.
Make your adjustments.
20b
Floor heating systems
This controller is factory set for radiator systems which are
typically high flow temperature systems.
To control floor heating systems, which are typically low flow
temperature systems, you need to change the heat curve
according to your system type.
Slope
Circuit Setting range Factory setting
I 0.2 ... 3.4 1.8
Parallel displacement
Circuit Setting range Factory setting
l -9... +9
0
Slope
Setting range Typical setting
0.2 ... 3.4 1.0
Parallel displacement
Setting range Typical setting
-9 ... +9 0
The grey
side of the
ECL Card
The grey
side of the
ECL Card
Flow temperature limits -
Line 2
22
Go to line 2.
0
1
1
ON
2
094
2
3
ON
Max. flow
temperature
Min.
flow
temperature
Temperature
range for flow
temperature
The left end of the range indicator flashes.
Adjust the min. limit of the heating system.
Select the max. limit. The right end of the range
indicator flashes.
Adjust the max. limit.
Heating cut-out - Line 1
21
1 2
8
1
1
3
ON
1
ON
Set the outdoor temperature limit at which you
want the heating system to stop.
Go to line 1.
Basic set-up
Basic set-up
This function can save energy by stopping the heating
system when the outdoor temperature gets above a set limit.
The heating system is activated again when the actual
outdoor and the accumulated temperatures get below the set
limit.
The accumulated T
out symbolises the heat stored in the
building.
18 ˚C
Temp
Actual T
out
Accumulated T
out
Time
Heating Heating off Heating
1 Limit for heating cut-out
Circuit Setting range Factory setting
I 10 ... 30 °C 18 °C
2 Flow temperature min.-, max. limits
Circuit Setting range Factory setting
I 10 ... 110 °C min. 40 °C max. 90 °C
The grey
side of the
ECL Card
The grey
side of the
ECL Card
+
_
0
1
1
ON
2
0-4
3
3
ON
The room sensor in the reference room registers
the difference between the desired and the
actual room temperature. The flow temperature
reference will be corrected to eliminate this
difference.
B: Reference room control
Used if your heating system is not equipped with radiator
thermostats and you select the room with room sensor as a
temperature reference for the rest of the rooms.
(However, should you have a few radiator thermostats
installed, make sure that they are fully open).
Set a positive value for min. influence and a
negative value for max. influence.
+
_
set
Influence
Min. limitation
Max. limitation
T
ROOM
Room temperature
influence - Line 3
23a
This section is only relevant if you have installed a room
sensor. There are two basic principles for control of the
room temperature influence:
A: Max. room temperature limitation
Use this limitation if your heating system is fully equipped
with radiator thermostats and you also want to obtain a
max. limitation of the room temperature. The controller will
allow for free heat gains, i.e. solar radiation or heat from a
fire place, etc.
The max. influence determines how much the
room temperature should influence the flow
temperature.
Go to line 3.
Select the max. influence.
The bar below the range indicator flashes in
the right side of the display.
Adjust the max. influence.
T
ROOM
set
Influence
Max. limitation
Min.
influence
Max.
influence
Example
The actual room temperature is 2 degrees too high.
The influence at max. limitation (right corner of the display) is
set to
-40.
The influence at min. limitation (left corner of the display) is
set to 0.
Heat curve H is 1.8.
Result:
The flow temperature reference is changed by
2 x
-40 x 0.1 x H = -14.4 degrees.
Example
The actual room temperature is 2 degrees too low.
The influence at max. limitation (right corner of the display) is
set to
-20.
The influence at min. limitation(left corner of the display) is set
to 20.
Heat curve H is 1.8.
Result:
The flow temperature reference is changed by
2 x 20 x 0.1 x H = 7.2 degrees.
The actual room temperature is 2 degrees too high.
The influence at max. limitation (right corner of the display) is
set to
-35.
The influence at min. limitation (left corner of the display) is
set to 35.
Heat curve H is 1.8.
Result:
The flow temperature reference is changed by
2 x (-35) x 0.1 x H = -12.6 degrees.
Basic set-up
Basic set-up
23b
3 Room temperature influence
Circuit Setting range Factory setting
I 0 ... 99/-99 ... 0 min. 0 max. -40
The grey
side of the
ECL Card
The grey
side of the
ECL Card
Setting the PI-regulation -
Line 4-7
(Heating)
26a
Go to line 4.
1
1
ON
2
0
4
8
3
ON
Setting to be adjusted
Line
indicator
Set the proportional band.
A higher value will result in a stable, but slow
regulation of the flow temperature.
Go to line 5.
Set a high integration time constant to obtain a
slow but stable reaction to deviations.
A low integration time constant will make the
controller react fast but with less stability.
Go to line 6.
Set the running time of the motorized valve
according to the example on the opposite page.
This is the time it takes the valve to move from
closed to fully open position.
Go to line 7.
Set the neutral zone to a high value if you can
accept a high variation in flow temperature.
When the actual flow temperature is within the
neutral zone, the controller does not activate the
motorized valve.
Note! The valve is symmetrical around the
flow reference value.
If you want to tune the PI-regulation precisely, you can
use the following method:
Set the integration time (line 5) to its max. value (999 sec.).
Decrease the value for the proportional band (Line 4) until
the system starts hunting with a constant amplitude (it might
be necessary to force the system by setting an extreme
value).
Find the critical time period on the temperature recording or
use a stop watch.
This time period will be characteristic for the system, and you
can evaluate the settings from this critical period.
Integration time = 0.85 x critical time period
Proportional band = 2.2 x proportional band value
in the critical time period.
If the regulation seems to be too slow, you can decrease the
proportional band value by 10 %.
Note! Make sure there is a consumption when you set the
parameters.
Time
Temp
Critical time period
How to calculate the running time of the motorized valve
The running time of the motorized valve is calculated using the
following methods:
Seated Valves
Running time = Valve stroke (mm) x actuator speed (sec./mm)
Example: 5.0 mm x 15 sec/mm = 75 sec.
Rotating Valves
Running time = Turning degrees x actuator speed (sec./degr.)
Example: 90 degrees x 2 = 180 sec.
Basic set-up
Basic set-up
VS2 15 3.0 AMV 100 90 270
VS2 15...25, VM2 15...25, AMV(E)
VB2 15...20 5.0 10, 20 15 75
VS2 15...25, VM2 15...25,
VB2 15...20 5.0 AMV(E) 30 3 15
VM2 32, VB2 25 7.0 AMV(E) 20 15 105
VM2 32, VB2 25 7.0 AMV(E) 30 3 21
Valve type Valve Actuator Actuator Running
stroke type speed time
(mm) (sec./mm) (sec.)
The grey
side of the
ECL Card
The grey
side of the
ECL Card
26b
4 Proportional band
Circuit Setting range Factory setting
I 1 ... 250 K 80 K
5 Integration time constant
Circuit Setting range Factory setting
I 5 ... 999 sec. 30 sec.
6 Running time of the motorized valve
Circuit Setting range Factory setting
I 5 ... 250 sec. 35 sec.
7 Neutral zone
Circuit Setting range Factory setting
I 0 ... 9 K 3 K
1
1
ON
2
0
4
8
3
ON
Go to line 4.
Go to line 5.
Set a high integration time constant to obtain a
slow but stable reaction to deviations.
A low integration time constant will make the
controller react fast but with less stability.
Go to line 7.
Set the neutral zone to a high value if you can
accept a large variation in flow temperature.
When the actual flow temperature lies within the
neutral zone, the controller does not
activate the motorized valve.
Go to line 6.
Set the running time of the motorized valve
according to the example on opposite page. This
is the time it takes the valve to move from closed
to fully open position.
Set the proportional band.
A higher value will result in a stable, but slow
regulation of the flow temperature.
Setting to be adjusted
Line
indicator
Basic set-up
Basic set-up
Setting the PI-regulation
Line 4-7
(hot water service)
27a
Auto Tuning
The Auto Tuning function automatically determines the PI-
control parameters for domestic hot water control. Thus you
do not need to set the parameter lines 4, 5, 6, and 7 in
circuit II, as they are automatically set to the Auto Tuning
function.
Auto Tuning is typically used in connection with the
installation of the controller, but it can be activated when
needed, e.g. for an extra check of the control parameters.
Before starting the Auto Tuning, the tapping flow should be
adjusted to the relevant value (see table below).
If possible, any additional hot water consumption should
be avoided during the Auto Tuning process. Should the
tapping load vary too much, the Auto Tuning and controller
will return to the default settings.
Auto Tuning is set to ON/OFF by using the service
parameter line 173 in circuit II, press
(ON) and
(OFF). When the Auto Tuning is ended, the service
parameter is automatically set to OFF (default setting). This
will be indicated in the display.
Typically, the Auto Tuning process takes 7-14 minutes but
can sometimes take up to 25 minutes.
Important!
In order to meet the summer-/winter variations, the ECL
clock must be set to the correct date for an successful Auto
Tuning. The motor protection function (line 174) has to be
deactivated during Auto Tuning.
During tuning the circulation pump for tap water service
must be turned off. This is done automatically if the pump is
controlled by the ECL controller.
No. of Heat Constant tapping load
apartments transfer (kW) (l/min)
1-2 30-49 3
(or 1 tap 25% open)
3-9 50-79 6 (or 1 tap 50% open)
10-49 80-149 12 (or 1 tap 100% open)
50-129 150-249 18 (or 1 tap 100% + 1 tap 50% open)
130-210 250-350 24 (or 2 taps 100% open)
27b
Recommended tapping load
4 Proportional band
Circuit Setting range Factory setting
II 1 ... 250 K 80 K
5 Integration time constant
Circuit Setting range Factory setting
II 5 ... 999 sec. 20 sec.
6 Running time of the motorized valve
Circuit Setting range Factory setting
II 5 ... 250 sec. 15 sec.
7 Neutral zone
Circuit Setting range Factory setting
II 0 ... 9 K 3 K
Note!
Auto Tuning is only applicable in connection with valves
that are approved for Auto Tuning, i.e. the Danfoss types
VB 2 and VM 2 with split characteristic as well as
logarithmic valves such as VF and VFS.
The grey
side of the
ECL Card
The grey
side of the
ECL Card
Adapting the ECL Comfort controller to the heating
system
29b
Check list
Turn the ECL Card so that the grey side faces
you.
Set the time and the date (Line A)
See section 17.
Check all settings referring to the grey side of the
ECL Card
See sections 20 to 27.
Check all settings in the extended service
parameters line 10 to 199.
If your heating system differs from the diagram
shown on the overleaf of the cover, you should
check and perhaps alter the service parameters.
Please pay special attention to line 35 and 36.
29a
Check list
Is the ECL Comfort controller ready for use?
Make sure that the power supply is connected to
terminals 1 (Live) and 2 (Neutral).
See section 12 or 13.
Check that valves and pumps are connected to
the correct terminals.
See section 12 or 13.
Check that all sensors are connected to the
correct terminals.
Mount the controller, and switch on the power.
Insert the ECL Card with the yellow side facing
you, and push
, if necessary.
See section 15.
Select manual operation in the controller mode.
See section 2
in the users guide.
Check that valves open and close, and that
pumps start and stop when operated manually.
See section 19.
Check that the temperatures shown in display A
and B match the actual sensors, both for circuit
I (heating) and circuit II (hot water).
See section 1
in the users guide.
Control & overviews
Control & overviews
ECL Card settings
(circuit II: Hot water service)
30b
ECL Card settings
(circuit I: Heating)
30a
4
Proportional band
1 - 250 K 80 K
Set the PI-regulation, see section 27.
5
Integration time constant
5 - 999 sec. 20 sec.
Set the PI-regulation, see section 27.
6
Running time of motorized valve
5 - 250 sec. 15 sec.
Set the PI-regulation, see section 27.
7
Neutral zone
0 - 9 K 3 K
Set the PI-regulation, see section 27.
A Time and date
B System information
Setting range Factory setting Your settings
See sections 16 & 17
See sections 18 & 19
Heat curve - Slope
0.2 - 3.4 1.8
Set the slope of the heat curve,
see section 20
Heat curve - Parallel displacement
-9...+9 0 K
Set the parallel displacement of the
heat curve, see section 20
1
Limit for heating cut-out
10 - 30 °C 18 °C
Saves energy by stopping the heating
system when the outdoor temperature gets
above a certain limit, see section 21.
2
Flow temperature min.-/max. limits
10 ... 110 °C min. 40, max. 90 °C
The limits for min. and max. flow
temperature, see section 22.
3
Room temperature influence
0 - 99/-99 - 0 min. 0, max. -40
The room temperatures influence on the
flow temperature control, see section 23.
4
Proportional band
1 - 250 K 80 K
Set the PI-regulation, see section 26.
5
Integration time constant
5 - 999 sec. 30 sec.
Set the PI-regulation, see section 26.
6
Running time of motorized valve
5 - 250 sec. 35 sec.
Set the PI-regulation, see section 26.
7
Neutral zone
0 - 9 K 3 K
Set the PI-regulation, see section 26.
A Time and date
B System information
C Heat curve
Setting range Factory setting Your settings
See sections 16 & 17
See sections 18 & 19
See section 20
Control & overviews
Control & overviews
30 Return temperature limitation
(hot water service)
10 ... 110 °C 50 °C °C
35 Return temperature influence - max.
-9.9 ... 0 ... 9.9 °C -2 °C °C
36 Return temperature influence - min.
-9.9 ... 0 ... 9.9 °C0 °C °C
37 Adaptive function of return limitation
OFF/1 ... 50 25 °C
141 Override input selection
OFF/1 ... 6 OFF
173 Auto tuning
ON/OFF OFF
174 Motor protection
OFF/10...59 min OFF
31b
Service parameters
31a
10 Choice of time control unit
0 ... 5 0
11 Reduced temperature dependent
on outdoor temperature
OFF/-29 ... +10 °C -15 °C °C
12 Boost
0 ... 99% 0% %
13 Reference ramping
0 ... 99 min 0 min min
14 Optimising time constant
OFF/10 ... 59 OFF
15 Adaptive function of room
temperature
OFF/1 ... 30 OFF
17 Temperature reference feedback
OFF/1 ... 20 OFF
20 Optimisation based on room/outdoor
temperature
ON/OFF OFF
21 Total stop
ON/OFF OFF
22 Pump motion
ON/OFF ON
23 Valve motion
ON/OFF OFF
24 Gear motor/thermo actuator
ON/OFF ON
31 Return temperature limitation (X)
-30 ... +15 °C +15 °C
32 Return temperature limitation (Y)
10 ... 110 °C 40 °C °C
33 Return temperature limitation (X)
-30 ... +15 °C -15 °C °C
34 Return temperature limitation (Y)
10 ... 110 °C 60 °C °C
35 Return temperature influence - max.
-9.9 ... 0 ... +9.9 °C -2 °C °C
36 Return temperature
influence - min.
-9.9 ... 0 ... 9.9 °C0 °C °C
37 Adaptive function of return limitation
OFF/1 ... 50 25
43 Priority or parallel operation
OFF/1 ... 99 OFF
52 Closed valve/PI-regulation
ON/OFF OFF
141 Override input selection
OFF/1 ... 6 OFF
174 Motor protection
OFF/10...59 min OFF
Circuit I (heating)
Line Setting range Factory setting Your setting
Circuit II (hot water service)
Circuit I (heating)
196 Service pin LON
ON/OFF OFF
197 LON reset
ON/OFF ON
198 Summer time change
ON/OFF ON
199 Slave address
0 ... 9 15
Control & overviews
Control & overviews
Service parameters
Line Setting range Factory setting Your setting
Line Setting range Factory setting Your setting
Extended Service
32b
Service parameters
10-11
-29 to +10 °C
The setting of reduced temperature depends on
the outdoor temperature, when the outdoor
temperature is higher than the set limit.
The lower the outdoor temperature the less the
temperature reduction. When the outdoor
temperature is below the set limit, there is no
temperature reduction.
OFF: The reduced temperature setting will be
constant at all outdoor temperatures.
100%
0%
-20 -10-29 0 10 2015
Reduction
Outdoor
temp
o
C
32a
Adjusting the service
parameters
In addition to the settings in line 1 to 7 on the grey
side of the ECL Card, there is an extended service
menu from line 10 and onwards.
When you have entered all your personal settings, turn the
ECL Card over so that the yellow side faces you.
If you want to copy the new settings to the ECL Card
(recommended by Danfoss), see section 34.
Make a note of your new settings on the parameter list in
section 31.
Push repeatedly to reach the lines
numbered 10 and onwards.
Line
number
Value
Range indicator
0
01
Now you can move to any line of your choice.
Set the parameter value.
You can select any of the two circuits no matter
what line you are in. You will not necessarily en-
ter the same line number.
See the service parameters in section 31.
Extended service
Extended service
Choose between
0 ECL Comfort controller - day plan circuit I
1 Room panel ECA 60 or remote control
ECA 61 on address A
2 Room panel ECA 60 or remote control
ECA 61 on address B
Note! The time control of the hot water circuit is always
dedicated to the day plan of circuit II.
10 Choice of time control unit
Circuit Setting range Factory setting
I 0 ... 5 0
Dedicates the unit for the time control of the comfort and
reduced temperature periods
11 Reduced temperature dependent on outdoor
temperature
Circuit Setting range Factory setting
I OFF / -29 ... +10 °C-15 °C
Limit of the outdoor temperature at which the reduced
temperature setting is switched off.
The grey
side of the
ECL Card
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Danfoss ECL Comfort 300 - C66 Operating instructions

Type
Operating instructions

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