B15AH

Renogy B15AH User manual

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Solar Panel Installation and Maintenance
Manual
Renogy
1. Introduction ..........................................................................................1
2. Statutes and regulations ..................................................................... 1
3. General Information ............................................................................ 2
3.1. SolarPanelIdentication ..........................................................................................................2
3.2. Junctionboxstyleandwiringmethod ..................................................................................3
3.3. GeneralSafety ............................................................................................................................. 5
3.5. OperationSafety .........................................................................................................................6
3.6. FireProtectionandSafety ........................................................................................................ 7
4. Renogy solar panels installation method .......................................... 8
4.1. Installationlocationandenvironment ...................................................................................8
4.2. Selectionofinclinationangle ................................................................................................... 8
5. Renogy solar panels installation - Mechanical installation ...........10
5.1. GeneralRequirements ............................................................................................................. 10
5.2. Mechanicalmountingofsingle-sided&double-sidedcomponents ............................. 10
5.3. Introductionofexiblemoduleinstallationmethod ......................................................... 12
6. Renogy solar panels installation - Electrical installation ..............15
6.1. Electricalparameters ............................................................................................................... 15
6.2. CableandWiring........................................................................................................................ 15
6.3. Connector ................................................................................................................................... 16
6.4. BypassDiode ............................................................................................................................. 16
7. Renogy solar panels installation - Grounding .................................17
8. Renogy solar panels installation - Operation and maintenance ...18
8.1. Solarpanelcleaning ................................................................................................................. 18
8.2. VisualInspectionofPVPanels ............................................................................................... 18
8.3. InspectionoftheConnectorandtheCable ....................................................................... 19
9. Schedule - Renogy solar panel iteration/mix recommendation .. 20
Table of Contents
— 1 —
1. Introduction
Firstofall,thankyouverymuchforchoosingRenogy’ssolarpanels!
WhatshouldyoudowithRenogysolarpanelinstallationandmaintenance?Thisguidehas
coveredeverythingfromsolarpanelinstallationtocleaning.
Thisguidecontainsimportantelectricalandmechanicalinstallationinformationthatyou
shouldrstunderstandbeforeyouinstallthecomponents.Inaddition,themanualcontains
someothersafetyinformationthatyoumustbefamiliarwith.Everythinginthismanualisthe
resultofalongprocessoftechnicalexplorationandexperience
Failuretofollowtherequirementsoutlinedinthismanualmayvoidthelimitedwarranty
providedtothecustomerfortheinstallationofthecomponents.Therecommendationsin
thismanualaredesignedtoimprovethesafetyofthemodulesduringinstallationandhave
beentestedandproven.PleaseprovidethismanualtotheownerofthePVsystemfortheir
referenceandinformthemofallrelevantsafety,operationalandmaintenancerequirements
andrecommendations.
2. Statutes and regulations
ThemechanicalandelectricalinstallationofPVmodulesshouldrefertotheappropriate
regulations,includingelectricalcode,buildingcodeandelectricalconnectionrequirements.
Theseregulationsvarydependingonthelocationoftheinstallation,e.g.,buildingrooftop
installation,vehicle-mountedapplications,etc.Requirementsmayalsovarywiththevoltage
oftheinstallationsystem,thenatureofthecurrent(DCorAC).Pleasecontactyourlocal
authorityforspecicterms.
— 2 —
3. General Information
3.1. SolarPanelIdentication
Nameplate: Type,powerratingunderstandardtestconditions,currentrating,voltagerating,
opencircuitvoltage,shortcircuitcurrent,certicationmark,maximumsystemvoltage
information.
Serial Number: Eachcomponenthasauniqueserialnumber.Thisserialnumberisprinted
onabarcode,placedinthecomponentpriortolamination,andcannotbetornorsmeared
afterlamination.Inaddition,anidenticalserialnumbercanbefoundaboveornexttothe
componentnameplate.
1.Aluminumalloyframe 2.PVGlass 3.EVA 4. Solar Cell
5.Backplate 6.Silicone 7.JunctionBox 8.Nameplate
9.CableWires 10.Connector 11.Mountingholes 12.Groundinghole
13.Leakagehole 14. Bar Code
(Therestoftheversionacorrespondingsolarpanelspecicationsshallprevail)
— 3 —
3.2. Junction box style and wiring method
Junction box location Recommended connection & wiring method for series
connection
Verticalinstallation:
thestandardline
lengthcanbe(Note:
canincreasethe
extensionline)
Horizontal
installation:
standardlinelength
canbe(Note:
canincreasethe
extensionline)
Verticalinstallation:
thestandardline
lengthcanbe(Note:
canincreasethe
extensionline)
Horizontal
installation:
standardlinelength
canbe(Note:
canincreasethe
extensionline)
Junction box location Recommended connection & wiring method for series
connection
Verticalinstallation:
thestandardline
lengthcanbe(Note:
canincreasethe
extensionline)
Horizontal
installation:
standardlinelength
canbe(Note:
canincreasethe
extensionline)
— 4 —
Junction box location Recommended connection & wiring method for parallel
connection
Verticalinstallation:
thestandardline
lengthcanbe(Note:
canincreasethe
extensionline)
Horizontal
installation:
standardlinelength
canbe(Note:
canincreasethe
extensionline)
Verticalinstallation:
thestandardline
lengthcanbe(Note:
canincreasethe
extensionline)
Horizontal
installation:
standardlinelength
canbe(Note:
canincreasethe
extensionline)
Junction box location Recommended connection & wiring method for parallel
connection
Verticalinstallation:
thestandardline
lengthcanbe(Note:
canincreasethe
extensionline)
Horizontal
installation:
standardlinelength
canbe(Note:
canincreasethe
extensionline)
Attention & Notes Thistableisforreferenceonly,theactualwiringdependsonthe
situation,trytoreducethelengthoftheline,avoidcross-wiring.
— 5 —
3.3. General Safety
Whenthemodulesareinstalledontheroof,theoverallreratingofthenalstructureneeds
tobeconsidered.Also,theoverallmaintenanceafterwardsneedstobeconsidered.Foryour
safety,donotworkontheroofwithoutsafetyprecautionsincluding,butnotlimitedto,fall
protection,laddersorstairsandpersonalprotectiveequipment.Foryoursafety,donotinstall
orhandlecomponentsinhazardousenvironments,includingbutnotlimitedtostrongwindsor
gusts,wetorsandyroofs.
3.4. Electrical safety
Photovoltaicproductsgeneratedirectcurrentunderlightconditions,sotakeappropriate
protectivemeasures(insulatedgloves,insulatedshoes,etc.)toavoiddirectcontactbetween
personneland30VorhigherDCvoltages.30VorhigherDCvoltagesarepotentiallyfatal.
Componentscanalsogeneratevoltagewhennoloadorexternalcircuitisconnected.Use
insulatedtoolsandwearrubbergloveswhenhandlingthemodulesinthesun.
Photovoltaicmodulesdonothaveswitches.Themodulecanonlybemadetostopworking
bymovingthePVmoduleawayfromthelightorbycoveringitwithcloth,cardboardora
completelyopaquematerial.
Toavoidarcingandelectricshockhazards,donotdisconnectelectricalconnectionswitha
load.Incorrectconnectionscanalsocausearcingandelectricshock.Connectorsmustbe
keptdryandcleantoensuretheyareingoodworkingcondition.Donotinsertothermetal
objectsintotheconnectorsormakeelectricalconnectionsinanyotherway.
Snowandwaterorotherreectionsfromthesurroundingenvironmentcanincreasethe
intensityoftheirradiationreceivedbythemoduleandcancauseanincreaseinoutput
current.Theoutputvoltageofthemodulewillalsoincreaseappropriatelyatlowtemperatures.
— 6 —
Ifthemoduleglassorotherencapsulationmaterialisdamaged,wearpersonalprotective
equipmentandseparatethemodulefromthecircuit.
Touchingwetcomponentsisstrictlyforbiddenunlesswearingshockprotectionequipment
thatmeetstherequirements;whencleaningcomponents,youmustfollowtherequirements
ofthismanualforcleaningcomponents.
Theconnectormustnotcomeintocontactwiththefollowingchemicals:gasoline,white
oweroil,liveoil,moldtemperatureoil,motoroil(e.g.KV46),grease(e.g.MolykoteEM-50L,
etc.),lubricatingoil,rustpreventionoil,stampingoil,grease,dieseloil,cookingoil,acetone,
alcohol,windex,orthobonewater,tenax,moldreleaseagents(e.g.PelicoatS-6,etc.),sticky
boardadhesiveandpottingSealant(suchasKE200,CX-200,chemlok,etc.),TBP(plasticizer),
cleaningagent,etc.
3.5. Operation Safety
zToensurethesafetyofthecomponentsduringtransportationand
storage,unpackthecomponentsuponarrivalattheinstallationsite.
zProtectthepackagingfromdamageordropping.
zItisforbiddenunderanycircumstancestolifttheentiremoduleby
graspingthejunctionboxorwires.
zDonotstandorwalkonthemodule.
zDonotapplyexcessiveloadsonthemoduleortwistthemoduleinorder
toavoidglassbreakage.
zDonotdrillholesinthemodulebezel,asthiswillresultinareductionin
thebezel’sresistancetoloadandleadtocorrosionofthebezel,thereby
voidingthewarranty;
zDonotscratchtheanodicoxidelayeronthesurfaceofthealuminum
bezel,exceptwhengroundingconnectionsaremade.Scratchingmay
leadtoframecorrosion,aectingtheframesloadresistanceandlong-
termreliability.
zSelf-repairofcomponentsisstrictlyprohibited
— 7 —
3.6. Fire Protection and Safety
Pleaserefertolocallawsandregulationsbeforeinstallingthecomponentsandcomplywith
themregardingbuildingreresistancerequirements.Ensureadequateventilationbetween
thebacksheetandtheinstallationsurfaceduringinstallation.Thestructureoftheroofand
thewayitisinstalledcanaecttheresafetyperformanceofthebuilding.Ifnotproperly
installed,aremayresult.Toensurethereratingontheroof,theminimumdistancebetween
themoduleframeandtheroofsurfaceis10cm.Whenmountingthemoduleontheroofofa
vehicle,ifbracketsareused,themodulemustbemountedonthebracketsandmustnotbe
tightlybondedtotheroofitself.Usepropermoduleaccessoriessuchasfuses,circuitbreakers,
andgroundconnectorsasrequiredbylocalcodes.Donotusethemoduleifthereareexposed
combustiblegasesinthevicinity.
— 8 —
4. Renogy solar panels installation method
4.1. Installation location and environment
Thecomponentsarenotsuitableforspaceenvironment.
Donotusemirrorsormagnifyingglassestoarticiallyfocussunlightonthemodules.
Donotinstallthemoduleinalocationwherethereisariskofwaterooding.
Itisrecommendedthatthemodulesbeinstalledinanambientoperatingtemperatureof-40°C
to40°C,whichistheaveragemonthlymaximumandminimumtemperatureattheinstallation
site.Themaximumambientoperatingtemperatureofthemoduleis-40°Cto85°C.
Ensurethatthemoduleisnotsubjectedtowindorsnowpressureexceedingthemaximum
allowableloadafterinstallation.
Themoduleneedstobeinstalledinalocationwherethereisnoshadeallyearround.Make
surethattherearenoobstaclesthatmayblockthelightatthemoduleinstallationsite.
Ifthemodulesareinstalledinalocationwherethereisfrequentlightningactivity,themodules
mustbeprotectedfromlightningstrikes.
Donotinstallandusemodulesnearamesorcombustiblematerials.
Modulesmustnotbeinstalledorusedinenvironmentssubjecttoexcessivehail,snow,sand,
soot,airpollution,soot,etc.
Componentsarestrictlyforbiddentobeinstalledontheinstallationsurfacethatissusceptible
toagingandcorrosionbytheenvironment.Forexample:wood,PVCplastic,etc.
4.2. Selection of inclination angle
Moduleinclination:Theanglebetweenthesurfaceofthemoduleandthehorizontalplane.
Whenthemoduleisfacingthesunlight,themodulewillgetthemaximumpoweroutput.
ForinstallationintheNorthernHemisphere,modulesshouldpreferablyfacesouth,andfor
installationintheSouthernHemisphere,modulesshouldpreferablyfacenorth.
Fordetailedinstallationangles,pleasefollowthestandardmoduleinstallationguidelinesor
therecommendationsgivenbyexperiencedPVmoduleinstallers.
Itisrecommendedthatthemountingangleofthemodulesbenotlessthan10degrees(RV
dependingontheactualsituation),sothatthesurfacedustofthemodulescanbeeasily
carriedawaybyrainwaterwhenitrains,thusreducingthenumberofmodulecleaning;atthe
sametime,itisconducivetotheowofwateronthesurfaceofthemodules,avoidingalarge
amountofwaterfromaccumulatingontheglassforalongperiodoftimeandleavingmarks
ontheglass,whichinturnaectstheappearanceandperformanceofthemodules.
Seriallyconnected/parallelconnectedmodulesshouldbeinstalledinthesameorientationand
angle.Iftheorientationorangleisdierent,itmaycausedierentamountofsolarradiation
receivedbyeachmodule,whichmayleadtooutputpowerloss.Toachievemaximumannual
— 9 —
powerproduction,theoptimalorientationandtiltofthePVmodulesintheareawheretheyare
installedshouldbeselectedtoensurethatsunlightcanstillreachthemodulesevenonthe
shortestsunnydayoftheyear.
Ifconnectedtoastand-alonePVsystem,theangleofinstallationofthemodulesshould
bebasedontheseasonandlightconditionstoobtainmaximumpoweroutput.Generally
speaking,iftheoutputofthemodulescanbemetevenonthelowestlightintensityofthe
year,thentheoutputofthemodulesatthechosenanglewillmeettheyear-rounddemand.
— 10 —
5. Renogy solar panels installation - Mechanical installation
5.1. General Requirements
zPVpanelscanbeinstalledverticallyorhorizontally,andpleasekeepthedrainholesonthe
frameunblocked.
zPleasekeepthebackboardofthePVpanelsuntouchedwithanyotherstructuresespecially
whenthereareexternalpressureonthem.
zPleaseleaveatleast10mmgapbetweenPVpanelsincaseofanypotentialdamagecaused
bythermalexpansionandcontraction.
zPleaseassuretheinstallationsite,suchastheroofofthehouseorRV,isproperlysealed
andappropriateforinstallationincaseofunexpectedproblemsandpermeating.
zPleaseleavea10cmclearancebetweentheframeofPVpanelsandtherooforthewallto
securetheventilationanddissipationofmoisturewhenthePVpanelsareinstalledonthe
mountingbracketsparalleltothewallortheroof.
zPleaseensurethePVpanel(s)ismountedrmlyontheroofofthehouseorRV.
5.2. Mechanical mounting of single-sided & double-sided components
Renogycurrentlyoerscomponentsthatcanbeinstalled
mainlybythebolt-onorbracketmountingmethods.
Installationofcomponentsmustbedoneinaccordancewith
theexamplesandrecommendationsbelow.
ContactRenogypriortousingalternativemountingmethods
sinceitmayvoidthewarranty.
5.2.1. Bolt mounting method
Renogycomponentsareequippedwithcorrespondingmountingholes,thenumber&
correspondingsizearedetailedinthecorrespondingcomponentlayout;currently,theonly
mountingmethodprovidedbyourcompanyisboltmounting.Thecorrespondingbolttype/
sizediagramandthematchingmoduleversionareasfollows.
Figure2Schematicdiagramofsingle-sidedcomponentmountingholes
(Theremainingcomponentmountingholesareshowninthecorrespondingcomponent
layout)
— 11 —
SKU Number per
set
Bolt
size Pictures Installation
schematic
Applicable
component
models
MTS-ZB 4 M6
RSP100D-BK
RNG-100D-SS
RNG-30D-SS
RNG-50D-SS
RNG-175D(Two
setsare
recommended)
RSP-200D(Two
setsare
recommended)
MTS-
ACB
4(Eachset
has2parts) M6
RSP100D-BK
RNG-100D-SS
RNG-30D-SS
RNG-50D-SS
RNG-175D(Two
setsare
recommended)
RSP-200D(Two
setsare
recommended)
Remarks Pleasechoosethenumberofboltsandinstallationmethodaccordingtothe
installationenvironment,conditionsandactualsituation.
5.2.2. Bolt mounting method with brackets
Renogyalsooersitscustomersanangledmountingbracketthatallowsthecustomer
tofreelyadjusttheangleofthemoduletothelightduringinstallation.Thecorresponding
mountingmethodisalsobolt-on.Themoduleisxedtothebracketbymeansofbolts.
SKU
Number of
matching
solar panels
Bolt
size Pictures Installation
schematic
Applicable
component
models
MTS-
TMB
1 Set for 1
panel M6
RSP100D-BK
RNG-100D-SS
RSP80D-SS
RNG-30D-SS
RNG-50D-SS
MTS-
TM100
1 Set for 1
panel M8
RSP100D-BK
RNG-100D-SS
RNG-50D-SS
RNG-175D
RSP-200D
RSP450D-120X2
RSP550D-144X2
RNG-320D
Remarks Pleasechoosethenumberofboltsandinstallationmethodaccordingtothe
installationenvironment,conditionsandactualsituation.
— 12 —
5.2.3. Mounting method of brackets
SKU
Number of
matching
solar panels
Bolt
size Pictures Installation
schematic
Applicable
component
models
MTS-
SP100
1 Set for 1
panel M8 RSP100D-BK
RNG-100D-SS
Remarks Pleasechoosethenumberofboltsandinstallationmethodaccordingtothe
installationenvironment,conditionsandactualsituation.
5.2.4. Other installation methods
SKU
Number of
matching
solar panels
Bolt
size Pictures Installation
schematic
Applicable
component
models
MTS-CB 1 Set for 1
panel / / Allsolarpanels
Remarks ThismountingmethodrequiresnoadditionaldrillingandissuitableforallRenogy
solarpanels.Themoduleneedstobepre-xedwithsiliconeforinstallation.
5.3.Introductionofexiblemoduleinstallationmethod
Forexiblemodules,Renogyrecommendstheuseofsiliconemountingontheroof.Theroof
shouldbecleanedbeforeinstallationtoensurethatthesurfaceisfreeofdirtandforeign
matter,andthebackofthemoduleshouldbecleanedtoensurethatthebackofthemodule
isfreeofdirtandforeignmatter.Thiswillensureastrongadhesionbetweenthebacksheet
andtheroof.Thesiliconemountingmethodiswidelyusedforexiblemodules,whichfully
combinesthemechanicalpropertiesofexiblemodulesandtoacertainextentavoids
mechanicaldamageduringsubsequentuse.
Figure3Schematicdiagramofthestructureofexiblecomponents
(Therestofthecomponentstructurediagramsarebasedonthecorresponding)
— 13 —
5.3.1.Introductiontoatroofmountingmethods
Aftercleaningthesurfacesofthemodules,stickdouble-sidedtapeoneachshortedgeofthe
componentforxing.Applysiliconealongthecomponenthorizontallywithawidthof6~10mm
andathicknessof3~5mm.Siliconelengthapplicationistobeadjustedaccordingtothelength
ofthecomponent,witharecommendedspacingof10mmbetweenlines.Thespacingallows
forheatdissipationandletswaterrundown.Thecomponentneedstobemountedwithin
5minutestopreventthesiliconefromcuringandaectingthebondingperformance.After
mounting,thecomponentneedstobelightlypressedalongthebondingsurfaceinthesame
directionthesiliconewasappliedusingaprofessionalpressingtool.Thedistancebetweenthe
twocomponentsbeing5~10mm.
Long side facing the direction of travel
Short side facing the direction of travel
Operating notes.
zWhenapplyingsilicone,itisimportanttonotcompletelysealallfoursidesoftheexible
component,asthiscanaectheatdissipationanddrainage.Renogyrecommendsensuring
thatatleasttheshortedgesarenotsealedtoensureproperheatdissipationanddrainage
andtoavoidtheriskofre.
zThenumberofhorizontalsiliconeglueapplicationscanbeadjustedaccordingtopersonal
preference.Renogyrecommendsapplyinggluetotheedgeofthedouble-sidedtapewitha
widthof6-10mmandathicknessof3-5mm.
zDouble-sidedadhesivetapeshouldbeushwiththeedgeasmuchaspossible.
— 14 —
zAftertheinstallationiscompleted,itshouldbeleftfor72Htoensurethatthesiliconeisfully
cured,avoidingdirectsunlight,rainandotherharshweatherduringthecuringperiod.
zThemaximumbendoftheexiblemodulecanreach240°,butthisbendisforthe
convenienceofstorage,theactualinstallationisrecommendedtoinstalltheexible
modulehorizontally,ortheinstallationbendislessthan30°toensurepowergeneration
eciency.
zWhenashortedgeisusedasthebendingedge,thebendinganglemustnotexceed30°.
Sunlight
Components are fully illuminated Flexible Photovoltaic Modules
Fully sunlit area
PV
Components are fully illuminated
PV
Note:Astheinstallationanglebecomesmorecurved,thenon-illuminatedareaofthemodule
willincrease.Whenthebendingradiusexceeds30degrees,thenon-illuminatedareaofthe
modulewillexceed30%,whichwillaecttheoutputofthemodule.
5.3.2.Introductiontonon-atroofmountingmethods
Aftercleaningtheexiblemodules,stickdouble-sidedtapeoneachlongedgeofthe
componentforxing.Applythesiliconeaccordingtothewidthofthecorrugatedroof
protrusion;installthecomponentwithin5minutesafternishingthesiliconeapplicationto
preventthesiliconefromcuringandaectingthebondingperformance.Useaprofessional
pressingtoolandlightlypressthesurfaceofthecomponentalongthedirectionofgluing.The
distancebetweenthetwocomponentsis5~10mm.
Aftertheinstallationofthesiliconepartiscompleted,theexiblecomponentcanbefurther
xedbyapplyingboltsaccordingtothemountingholesthatcomewiththeexiblecomponent
itself.
Silicone position
Figure 3: Non-flat gluing diagram Figure 4: Schematic diagram of
flexible component mounting holes
Note:Renogyrecommendsthatnon-atroofneedtomeetaminimumof6siliconelineson
thebackside,ifthisconditionisnotmet,theexiblemoduleisnotsuitableforthisroof.
— 15 —
6. Renogy solar panels installation - Electrical installation
6.1. Electrical parameters
Thenominalvaluesofelectricalperformanceparametersforcomponents,suchasIsc,Voc,
andPmax,areobtainedunderstandardtestconditions.Thestandardtestconditionsfor
componentsincludeanirradianceof1000W/m2,celltemperatureof25°C,andairmassAM1.5.
Whencomponentsareconnectedinseries,theVocofthecombinationisthesumoftheVoc
valuesofindividualcomponents,andtheIscremainsthesameasthatofasinglecomponent.
Whencomponentsareconnectedinparallel,theVocisthesameasthatofasingle
component,andtheIscisthesumoftheIscvaluesofmultiplecomponents.Refertothegure
below.Itisnotrecommendedtoconnectcomponentswithdierentparameters,models,or
brandsinseriesorinparallel.
Themaximumnumberofcomponentsthatcanbeconnectedinseriesdependsonthe
maximumsystemvoltagesupportedbythecomponent.Afterbeingconnectedinseriesunder
thelowestlocaltemperatureconditions,theopencircuitvoltagecannotexceedthemaximum
systemvoltagevaluespeciedbythecomponent,suchasDC600V/DC1000V/DC1500V.In
practicalapplications,thenumberofcomponentsconnectedinseriesandparallelneedstobe
designedaccordingtotheparametersandmodelsofthecomponentsandcontrollers.
Theopencircuitvoltagecorrectionfactorcanbecalculatedusingthefollowingformula:
CVoc=1-βVoc×(25-T).Tistheexpectedminimumambienttemperatureatthesystem
installationlocation,andβ(%/°C)isthetemperaturecoecientoftheselectedcomponent
Voc(refertothecorrespondingcomponentparametertable).
Iftheremaybereversecurrentpassingthroughthecomponentthatexceedsthemaximum
fusecurrentofthecomponent,thesamespecicationovercurrentprotectiondevicemustbe
usedtoprotectthecomponent.Ifthenumberofcomponentsconnectedinparallelisgreater
thanorequalto2inaseries,theremustbeanovercurrentprotectiondeviceoneachseries
component,asshowninthegureabove.
6.2. Cable and Wiring
6.2.1 Introduction of cables and connections
Renogymodulesuseajunctionboxwithaprotectionratingforconnections(seemodule
specicationfordetails)toprovidesafeprotectionforthewiringanditscorresponding
connectionsandaccessibleprotectionfornon-insulatedliveparts.Thejunctionboxconsists
ofconnectedcablesandconnectorswithcorrespondingprotectionratings,whichfacilitate
theseries/parallelconnectionofmodules.Eachindividualmodulehastwowiresconnectedto
thejunctionbox,onepositiveandonenegative.Theconnectionofthepositiveandnegative
polesofthemodulescanbeachievedthroughtheMC4connectors.
— 16 —
Specialsolarcablesandappropriateconnectorsshouldbeusedinaccordancewithlocal
re,building,andelectricalregulations(thewiresshouldbecoveredbyaging-resistant
conduits,andifexposedtoair,shouldhaveaging-resistantproperties),andtheelectricaland
mechanicalpropertiesofthecablesshouldbeensured.
Afterthecableisinstalledandconnected,itshouldbeprotectedfrommechanicaldamage.Do
notpressthecabletoohard.Althoughthecableisresistanttoagingandwaterproof,itshould
alsobeprotectedfromdirectsunlightandrain.Theminimumbendingradiusofthecable
shouldbe43mm.
6.2.2 Extension cable selection for component-to-component connection
Renogycurrentlyprovidescustomerswithinter-moduleconnectioncablesmainlyintheform
ofSKU:RNG-EXTCB,withawirediameterspecicationof10/12AWG,andamaximumlengthof
40FTforextensioncables.
6.2.3 Extension cable for connecting the component to the controller
Renogycurrentlyprovidescustomerswithconnectioncablesbetweenmodulesand
controllersmainlyintheformofSKU:RNG-AK,withawirediameterspecicationof10/12AWG,
andamaximumlengthof40FTforextensioncables.
6.3. Connector
Pleasekeeptheconnectorsdryandclean,andensurethatthenutoftheconnectorisina
tightenedstatebeforeconnecting.Donotconnecttheconnectorsiftheyarewet,dirty,orin
anyotherunfavorablecondition.Iftheconnectorsarenotconnectedpositivelyandnegatively,
theydonothavewaterprooffunction.Afterinstallingthemodules,theyneedtobeconnected
assoonaspossibleorappropriatemeasuresneedtobetakentoavoidtheinltrationof
watervaporanddust.Avoiddirectsunlightandimmersioninwaterfortheconnectors.Avoid
theconnectorsfallingonthegroundorontheroof,causingparticlesordusttoenterthe
connectorsandaectingsubsequentuse.Incorrectconnectionsmayproducearcsand
electricshocks.Pleaseensurethatallelectricalconnectionsaresecure.Makesurealllocked
connectorsarefullyconnected.Itisnotrecommendedtousedierenttypesofconnectors
together.
6.4. Bypass Diode
Thesolarcellsinthesolarmoduleareconnectedinserieswithabypassdiodeparallel
protection,whichisencapsulatedinthejunctionbox.Whenahotspotphenomenonoccurs
inamodule,thediodewillstartworkingtopreventthemaincurrentfromowingthroughthe
hotspotcell,therebylimitingtheheatingandperformancelossofthemodule.Notethatthe
bypassdiodeisnotanovercurrentprotectiondevice.Ifthediodeissuspectedorconrmedto
befaulty,pleasecontactRenogy.Itisstrictlyprohibitedtoattempttoopenthejunctionboxof
themoduleonyourown.
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7. Renogy solar panels installation - Grounding
Thedesignofthemoduleusesanodized,corrosion-resistantaluminumalloyframesasrigid
support.Inordertoensuresafeuseandpreventdamagefromlightningandstaticelectricity,
themoduleframemustbegrounded.Whengrounding,thegroundingdevicemustbeinfull
contactwiththealuminumalloyinterior,penetratingtheoxidelmonthesurfaceofthe
frame.Itisstrictlyforbiddentoaddanyadditionalgroundingholesonthemoduleframe.The
groundingconductororgroundingwirecanbemadeofcopper,copperalloy,oranyother
materialthatmeetstherequirementsofthecorrespondingnationalelectricalspecicationsas
aconductor.Thegroundingconductormustbeconnectedtotheearththroughanappropriate
groundingelectrode.Theholesmarkedwiththegroundingsymbolontheframecanonlybe
usedforgroundingandnotformoduleinstallation.Formoduleswithoutgroundingholes,they
canbegroundedbyconnectingthemtoagroundedelectricaldevice.
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8. Renogy solar panels installation - Operation and maintenance
Itisrequiredtoperformregularinspectionandmaintenanceofthemodules,especiallyduring
thewarrantyperiod.PleasecontactRenogyin2weeksifanyabnormalityordamageisfound.
8.1. Solar panel cleaning
Theaccumulationofforeignsubstances(suchasdustandbirddroppings)ontheglass
surfaceofsolarpanelscanaecttheirpoweroutputandevencausehotspotsinthearea.
Theextentoftheimpactdependsonthetransparencyoftheforeignmaterial.Forexample,a
smallamountofdustontheglasssurfacecanaecttheintensityanduniformityofabsorbed
sunlight,thisusuallydoesnotcausedamagetothesolarpanel,andthepoweroutput
usuallydoesnotdecreasesignicantly.However,alargeamountofdustaccumulation,bird
droppings,andshadingbyplantscanformobstructions,whichcansignicantlyreducepower
outputandevenformhotspots.Itisrecommendedthatthesurfaceofthepanelsshouldnot
beobstructedbyanythingwhenthereissunlight.
Thecleaningfrequencydependsonthehowmuchforeignmatteranddebrisaccumulates.
Inmanyinstancesthefrontsubstrategetscleanedwiththerain,andyoucandecreasethe
cleaningfrequency.Itisrecommendedtowipetheglasssurfacewithwetspongeorsoftcloth.
Pleasedonotcleantheglasswithcleaningagentwhichcontainsacidoralkali.
Toavoidpotentialelectricalshockorburn,pleasecleanthePVpanelsintheearlymorningor
atdusk.DonotcleanthePVpanelswithdamagetotheglasssurface,backboardorwires.
8.2. Visual Inspection of PV Panels
InspectthePVpanelsvisuallytondifthereareappearancedefect,especially:
zIftheglassisbroken;
zCorrosionalongthecells’busbar.Thecorrosioniscausedbymoisturethathasinltrated
intothemoduleswhenthesurfaceencapsulationmaterialdamagedduringtheinstallation
ortransportation.
zIfthereisevidenceofburningonthepanel.
zChecktheencapsulationoftheconnectorwiththecable.
zEnsurethePVpanelsareuntouchedwithsharpobjects.
zEnsurethePVpanelsarenotshaded.
zChecktheconnectionbetweenthePVpanelsandthemountsandbrackets.
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