Kettler 8452-200 User manual

Assembly Instructions

Kiddi-o

®

Scooter Pink & Blue

Model

# 8452-200 & 300

PictureSimilar

ToolsNeeded

AdjustableWrench–x2

FlatheadScrewdriver–x1

KETTLERInt’lInc.

1355LondonBridgeRoadVirginiaBeach,VA23453‐USA

T‐866‐804‐0440/[email protected]/www.kettlerusa.com



Readtheseinstructionscarefullybeforeassemblingtheproductorusingitforthefirsttime.They

containimportantinformationforyoursafetyandforthecorrectuseandmaintenanceofthis

product.Keeptheinstructionsinasafeplaceforinformationorfororderingspare parts.



WARNING–*TOAVOIDSERIOUSINJURY*Adultsupervisionrequired.

Neverusenearsteps,slopes,driveways,hills,roadways,alleys,or

swimmingpoolareas.Alwayswearshoes.Neverusenearmotorvehicles.

Neverallowmorethanonerider.Theuseofprotectivegearandsafety

helmetishighlyrecommended.Ridersshouldalwayswearaproperly

fittedhelmetthatcomplieswithConsumerProductSafetyCommission

(CPSC)Standard16CFR1203.Adultassemblyrequired.



Caution!AdultAssemblyRequired.Thispackagecontainssmallparts.

Keepawayfromchildrenuntilassembled.



Thisproducthasbeendesignedinaccordancewiththe lateststandardsofsafetyandsubjectedto

constantqualitymonitoring.Thedatagainedfromthisqualityprocessisthenincorporatedinthe

developmentofourproducts.Forthisreason,wereservetherighttomakechangesindesignand

technologyinordertoofferourcus

tomersproductsofthehigheststandardofqualityatalltimes.



Foryoursafety

■ Thisscootershouldbeusedforitsintendedpurposeonly,i.e.one(1)childonly.Itshould

notbeusedinanyotherway,asthismaybedangerous.Themanufacturercannotbeheld

liablefordamageorinjurycausedbyincorrectuse.

■Thisproductisatoyandisnotsuitableforuseintrafficoronpublicroads.

■ Alwayskeepawatchfuleyeonyourchildinordertoavoidrisksbythoughtlessandhastymove‐

ments.

■Pleasecareforthefactthatthescooterisonlyusedonsafeground.

■ Thisproductissuitableforchil

drenbetween18months‐4yearsandlessthan100lbs.Excessive

weightmaycauseahazardousorunstablecondition.

■Thescooterisanunlightedplayimplement.Itsuseinthedarkisdangerous.

■Thisscooterisdesignedonlyforprivateuse(nocommercialorpublicuse).

■Thescootermustnotbeconnectedwithothervehicles,sportsorsimilardevicesandnotbe

driven/pulledbythem.

■Damagedcomponentsmayendangerthesafetyofyourchildorshortenthelifespanofthepro‐

duct.Inspectitatregularintervalstoensurethatnoneofthecomponentsaredamagedand

thatnoneoftheboltsorotherjointshaveworkedloose.

■ Replacewornordamagedpartsimmediatelyandensurethattheproductisnotusedagainuntil

2





thishasbeendone.Ifanypartsrequirereplacement,useonlyoriginalsparesmanufactured

byKETTLER®.

UseoftheToy

■ Ensurethatthescooterisnotuseduntilithasbeenproperlyassembledandcheckedbyan

adultperson.

■ Donottransportanyobjectsonthescooter.

■ Ifthescootercanbeadjustedpleaseadaptittoyourchild’sheight.

■Scootersdonotpossessacontinuouslye

ffectivebrakesystem.Therefore,safeguardthescooter

againstrollingawaywhenparkingit.Neverparkthescooterunattendedwithachildonit!

■Instructyourchildhowtousethescootercorrectlyanddrawattentiontopossiblesourcesof

danger.

■Althoughdangeroussituationsareunlikelytooccurifthescooterisusedcorrectly,childrenat

playshould,ifpossible,besupervised.

■Pleasebearinmindthatthereisalwaysadangerofchildreninjuringthemselveswhileusing

swings,climbingframes,toyvehiclesorsimilarequipment.

■Whenchildrenareatplay,situationsmayarisewhichcannotbepredictedbythemanufacturer

andforwhichhecannotbeheldresponsible.

■Beforeuse,alwayscheckallscrewsandplug‐inconnectionsaswellasrespectivesafetydevices

fitcorrectly.

■Neverusecorrosiveorabrasivesubstancestocleanthescooter.Neverusesubstanceswhichmay

causepollutionoftheen

vironment.

■Formodelswithpneumatictires:Duetothenatureofmaterialsusedinpneumatictires,itisnot

recommendedfortheproducttobeleftinanyoneplacefortoolongwheresolventsorother

chemicals,i.e.oil,maylie.Thismayresultinachemicalreaction,whichcouldcausethetiresto

markthesurfacesuchasavinylflooring.Ifindoubtputsomethingunderneaththewheelsto

coverthefloor.Ensurethatairpressureinthetiresiscorrect;ifairpressureistoolowthis

increaseswear,andmakesridingthescootermoredifficult!

■Lubricatethebearingslee

vesofthewheelsandthehandlebarswithafewdropsofoileverytwo

orthreemonths.



Assemblyofthetoyvehicle

■ Pleaseensurethatthescooterwillonlybeusedforplayingwhenassemblyhasbeencarriedout

correctly,andchecked,byanadult.

■ Thescootermustbeassembledcarefullybyanadultperson.Studytheassemblyinstructions

carefullybeforebeginningwork.Thisisessentialforthesafefunctionanduseofthescooter.

■ Ple

asenotethatthereisalwaysadangerofinjurywhenworkingwithtoolsordoingmanual

work.Thereforepleasebecarefulwhenassemblingthisproduct.

■ Ensurethatyourworkingareaisfreeofpossiblesourcesofdanger,forexampledon’tleaveany

toolslyingaround.Alwaysdisposepackagingmaterialinsuchawaythatitmaynotcauseany

danger.Thereisalwaysariskofsuffocationifchildrenplaywithplasticbags!

■Boltallthepartstogetherlooselyatfirst,andcheckthattheyhavebeenassembledcorrectly.

Tightenthelocknutsbyhanduntilresistanceisfelt,thenusewrenchtofinallytightennuts

completelyagainstresistance(lockingdevice).Thencheckthatallscrewconnectionshavebeen





3

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tightenedfirmly.Attention:oncelocknutshavebeenunscrewedtheynolongerfunction

correctly(thelockingdeviceisdestroyed),andmustbereplaced.

■ Whenassemblingplasticgrips:Thegripscanbepushedontothehandlebarsmoreeasilyifthey

arefirstsoakedinwarmwater.

■Pleasekeeporiginalpackag

ingofthisarticle,sothatitmaybeusedfortransportatalaterdate,

ifnecessary.

■Fortechnicalreasons,wereservetherighttocarryoutpreliminaryassemblywork(e.g.addition

oftubingplugs).



Listofsparepartspage18‐19

Whenorderingspareparts,alwaysstatethefullmodelnumber,spare‐partnumber,thequantity

required.

Exampleorder:Model#8452‐300/spare‐partno.6181.06.00/1piece

Pleasekeeporiginalpackagingofthisarticle,sothatitmaybeusedfortransportatalaterdate,if

necessary.Goodsmayonlybereturnedafterpriorarrangementandin(internal)packaging,which

issafefortransportation,intheoriginalboxifpossible.

Itisimportanttoprovideadetaileddefectdescription/damagereport!Important:sparepart

pricesdonotincludefasteningmaterial;iffasteningmaterial(bolts,nuts,washersetc.)isrequired,

thisshouldbecle

arlystatedontheorderbyaddingthewords„withfasteningmaterial“.

WasteDisposal

KETTLERproductsarerecyclable.Attheendofitsusefullifepleasedisposeofthisarticlecorrectly

andsafely(localrefusesites).



KETTLERInternationalInc.∙1355LondonBridgeRoad∙VA23453USA



www.kettl

erusa.com



4



THEREARENOWARRANTIES,EXPRESSEDORIMPLIED,MADEBYEITHERTHEDISTRIBUTORORTHE

MANUFACTURERONKETTLER®PRODUCTS,EXCEPTTHEMANUFACTURER’SLIMITEDWARRANTY

AGAINSTDEFECTSINMATERIALSETOUTBELOW:

ThisKETTLER®LimitedWarrantyappliestoproductssoldthroughtheKETTLER®AuthorizedDealer

Networktotheoriginalretailpurchaserandaut

henticatedbyproofofpurchasefromaretailer

locatedintheUnitedStates.Anyshipmentsmadeunderthiswarrantywillbeshippedtothe

UnitedStatesonly.AnyshipmentoutsideoftheUnitedStateswillbeatthesolecostofthe

customer.ThisKETTLER®LimitedWarrantyisamanufacturer’swarrantyandisnotchang

edor

modifiedbyadditionalwarrantiesextendedbyindividualretailersatthepointofsale.

Manufacturerwarrantsthisproducttobefreefromdefectsinmaterialatthetimeofthe

product’stenderofdeliveryforaperiodof1yearforresidentialuse.ThisLimitedWarrantyisnot

transferableanddoesnotcove

rnormalwearandtear(including,butnotlimitedto,damageand

weartotires,powershocks,drivebeltsandothernon‐durableparts).Theliabilityofthe

manufacturerunderthisLimitedWarrantyshallnotincludeanyliabilityfordirect,indirect,or

consequentialdamagesresultingfromthede

fect.ThisLimitedWarrantyisvoidiftheproductis

damagedbyaccident,unreasonableuse,improperservice,failuretofollowinstructionsprovided,

modificationfromitsoriginalstate,orothercausesdeterminednotarisingoutofdefectsin

material.



Thiswarrantygivesyouspecificlegalrights.Shouldthisproductbecomedefectiveduetomaterial

withinthewarrantyperiod,contactKETTLER®Parts&ServiceDept.byphoneat866.804.0440,fax

at757.563.9273,ore‐mailat[email protected].

THISLIMITEDWARRANTYISEXPRESSLYINLIEUOFANYOTHERWARRANTIES,EXPRESSEDOR

IMPLIED,INCLUDINGANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORA

PARTICULARPU

RPOSE,ANDOFANYOTHEROBLIGATIONSORLIABILITYONTHEPARTOFTHE

MANUFACTURER.KETTLER®NEITHERASSUMESNORAUTHORIZESANYOTHERPERSONTO

ASSUMEFORITANYOTHERLIABILITYINCONNECTIONWITHSUCHPRODUCTS.



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Measuring guide for screw connections

F

E

Gabarit pour système de serrage

Referencia de medición para el material de atornilladura

Examples Examples

Ejemplos

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1 1a

2

M8x40

M8

3,9x16

The grips can be pushed onto the handleb

ars more easily if they are first soaked in

warm water.

Pour faciliter le montage, chauffer les les po-

ignées du guidon dans de l'eau chaude.

Para simplificar el montaje calentar los puñ-

os de manillar en agua caliente.

F

E

USA

16

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Spare Parts Drawing for Scooter Models 8452-200/-300

2

1

3

45

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

18

8452‐200 8452‐300

White/Pin

k

Blue/Red

Pos. Description QTY Part# Part#

1 BaseFrame 1 6181.09.04 6181.06.00

2 Handlebar 1 8114.01.00 8114.01.00

3 HandlebarGrips 2 7189.18.03 7189.03.00

4 CoverforCClamp(left) 1 31522.18.02 31522.04.02

5 CoverforCClamp(right) 1 31522.18.03 31522.04.03

6CClamp 1 3121.01.01 3121.01.01

7 AdjustmentKnob 1 111415.18.00 111415.04.01

8 ReducingTube 1 20212.09.00 20212.06.00

9 HandlebarLimite

r

1 12913.18.00 12913.04.00

10 HeadtubeBushingTop 1 22119.18.00 22119.04.00

11 Fork 1 61518.09.01 61518.06.00

12 CapforHandlebarLimite

r

1 3116.18.00 3116.04.00

13 FrontWheelScreen 2 19318.10.00 19318.10.00

14 FrontWheel 1 2385.02.05 2385.02.05

15 Bearingsforfrontwheel 2 251.18.00 251.03.00

16 FootPlate 1 61515.18.00 61515.04.00

17 Plug 1 68003016 68003016

18 RearWheel 2 2385.02.06 2385.02.06

19 Hubcapforrearwheel 2 8212.10.00 8212.10.00

20 HeadtubeBushingBottom 1 22119.18.01 22119.04.01

21 HardwareBag(notshown) 1 217.00 217.01

SparePartsListforScooterModels8452‐200/‐300

19



system,ortransmittedinanyform,orbyanymeans,suchaselectronic,mechanical,photocopyingor

otherwise,

withoutthepriorwrittenpermissionofKETTLER®.

docu05/27/10

Kettler 8452-200 User manual

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