Kettler 8427-182 User manual

Brand: Kettler

Model: 8427-182

Type: User manual

Kettler 8427-182

The Kettler 8427-182 is a toy vehicle designed for children ages 3 and up. It is made of durable materials and features a sturdy steel frame, pneumatic tires, and a comfortable seat. The wagon can be used for a variety of purposes, including transporting toys, groceries, or even children. It is easy to assemble and can be folded for easy storage.

Kettler 8427-182

Assembly Instructions

Air Tire Wagon

Model

# 8427-182

KETTLER

International Inc. · 1355 London Bridge Road · Virginia Beach, VA 23453 USA

www.kettlerusa.com / [email protected] / 866-804-0440

Picture Similar

Tools Needed



Readtheseinstructionscarefullybeforeassemblingtheproductorusingitforthe firsttime.They

containimportantinformationforyoursafetyandforthecorrectuseandmaintenanceofthis

product.Keeptheinstructionsinasafeplaceforinformationorfororderingspare parts.



WARNING–*TOAVOIDSERIOUSINJURY*Adultsupervisionrequired.Neveruse

nearsteps,slopes,driveways,hills,roadways,alleys,orswimmingpoolareas.Always

wearshoes.Neverusenearmotorvehicles.Neverallowmorethanonerider.Theuseof

protectivegearandsafetyhelmetishighlyrecommended.Ridersshouldalwaysweara

properlyfittedhelmetthatcomplieswithConsumerProductSafetyCommission(CPSC)

Standard16CFR1203.Adultassemblyrequired.



Caution!AdultAssemblyRequired.Thispackagecontainssmallparts.Keepawayfrom

childrenuntilassembled.



Thisproducthasbeendesignedinaccordancewiththe lateststandardsofsafetyandsubjectedto

constantqualitymonitoring.Thedatagainedfromthisqualityprocessisthenincorporatedinthe

developmentofourproducts.Forthisreason,wereservetherighttomakechangesindesignand

technologyinordertoofferourcus

tomersproductsofthehigheststandardofqualityatalltimes.



Foryoursafety

■ Thistoyvehicleshouldbeusedforitsintendedpurposeonly,i.e.one(1)childonly.Itshould

notbeusedinanyotherway,asthismaybedangerous.Themanufacturercannotbeheld

liablefordamageorinjurycausedbyincorrectuse.

■Thisproductisatoyandisnotsuitableforuseintrafficoronpublicroads.

■ Alwayskeepawatchfuleyeonyourchildinordertoavoidrisksbythoughtlessandhastymove‐

ments.

■Pleas

ecareforthefactthatthewagonisonlyusedonsafeground.

■ Thisproductissuitableforchildren3yearsandupandlessthan100lbs.Excessiveweight

maycauseahazardousorunstablecondition.

■Thewagonisanunlightedplayimplement.Itsuseinthedarkisdangerous.

■Thistoyisdesignedonlyforprivateuse(nocommercialorpublicuse).

■Incaseofasuddenand/orstrongturnofthehandlebarthewagoncouldbecausedtotip.

Dangerofinjuries!

■Thewagonmustnotbeconnectedwithothervehicles,sportsorsimilardevicesandnotbe

driven/pulledbythem.Neversubjectyourchildonthewagontospeedsexceedingwalking

pace!

■Damagedcompone

ntsmayendangerthesafetyofyourchildorshortenthelifespanofthepro‐

duct.Inspectitatregularintervalstoensurethatnoneofthecomponentsaredamagedand

thatnoneoftheboltsorotherjointshaveworkedloose.

■ Replacewornordamagedpartsimmediatelyandensurethatthe productisnotusedagainuntil







thishasbeendone.Ifanypartsrequirereplacement,useonlyoriginalsparesmanufactured

byKETTLER®.



UseoftheToy

■ Ensurethatthetoyvehicleisnotuseduntilithasbeenproperlyassembledandcheckedbyan

adultperson.

■Alwaysadjusttheuseofthewagontotheconditionsencountered.

■Wagonsdonotpossessacontinuouslyeffectivebrakesystem.Therefore,safeguardthewagon

againstrollingawaywhenparkingit.Neverparkthewagonunattendedwithachildonit!

■Instructyourchildhowtousethewagoncorre

ctlyanddrawattentiontopossiblesourcesof

danger.

■Althoughdangeroussituationsareunlikelytooccurifthewagonisusedcorrectly,childrenat

playshould,ifpossible,besupervised

.

■Pleasebearinmindthatthereisalwaysadangerofchildreninjuringthemselveswhileusing

swings,climbingframes,toyvehiclesorsimilarequipment.

■Whenchildrenareatplay,situationsmayarisewhichcannotbepredictedbythemanufacturer

andforwhichhecannotbeheldresponsible.

■Beforeuse,alwayscheckallscrewsandplug‐inconnectionsaswellasrespectivesafetydevices

fitcorrectly.

■Keepthisunitcleananddry.Wipeoffdirt,moisture,andoilwithacleansoftcloth.Neveruse

corrosiveorabrasivesubstancestocleanthetoy.Neverusesubstanceswhichmaycause



pollutionoftheenvironment.

■Formodelswithpneumatictires:Duetothenatureofmaterialsusedinpneumatictires,itisnot

recommendedfortheproducttobeleftinanyoneplacefortoolongwheresolventsorother

chemicals,i.e.oil,maylie.Thismayresultinachemicalreaction,whichcouldcausethetiresto

markthesurfacesuchasavinylflooring.Ifindoubtputsomethingunderneaththewheelsto

coverthefloor.Ensurethatairpressureinthetiresiscorrect;ifairpressureistoolowthis

increaseswear,andmakesridingthetoymoredifficult!



Assemblyofthetoyvehicle

■ Pleaseensurethatthewagonwillonlybeusedforplayingwhenassemblyhasbeencarriedout

correctly,andchecked,byanadult.

■ Thetoyvehiclemustbeassembledcarefullybyanadultperson.Studytheassemblyinstructions

carefullybeforebeginningwork.Assemblethevehicleintheexactsequenceshownbythe

lettersinthediagrams.Thisisessentialforthesafefunctionanduseofthewagon.

■ Pleasenotethatthereisalwaysadangerofinjurywhenworkingwithtoolsordoingmanual

work.Thereforepleasebecarefulwhenassemblingthisproduct.

■ Ensurethatyourworkingareaisfreeofpossiblesourcesofdanger,forexampledon’tleaveany

toolslyingaround.Alwaysdisposepackagingmaterialinsuchawaythatitmaynotcauseany

danger.Thereisalwaysariskofsuffocationifchildrenplaywithplasticbags!

■Boltallthepartstogetherlooselyatfirst,andcheckthattheyhavebeena

ssembledcorrectly.

Tightenthelocknutsbyhanduntilresistanceisfelt,thenusewrenchtofinallytightennuts

completelyagainstresistance(lockingdevice).Thencheckthatallscrewconnectionshavebeen

tightenedfirmly.Attention:oncelocknutshavebeenunscrewedtheynolongerfunction

correctly(thelockingdeviceisdestroyed),andmustbereplaced.



■Pleasekeeporiginalpackagingofthisarticle,sothatitmaybeusedfortransportatalaterdate,

ifnecessary.

■Fortechnicalreasons,wereservetherighttocarryoutpreliminaryassemblywork(e.g.addition

oftubingplugs).



Listofsparepartspage20‐21

Whenorderingspareparts,alwaysstatethefullarticlenumber,spare‐partnumber,thequantity

required.

Exampleorder:Model#8427‐182/spare‐partno.8427‐182#01/1pieces

Pleasekeeporiginalpackagingofthisarticle,sothatitmaybeusedfortransportatalaterdate,if

necessary.Goodsmayonlybereturnedafterpriorarrangementandin(internal)packaging,which

issafefortransportation,intheoriginalboxifpossible.

Itisimportanttoprovideadetaileddefectdescription/damagereport!Important:sparepart

pricesdonotincludefasteningmaterial;iffasteningmaterial(bolts,nuts,washersetc.)isrequired,

thisshouldbeclearlystatedontheorderbyaddingthewords„withfasteningmaterial“.

WasteDisposal

KETTLER

productsarerecyclable.Attheendofitsusefullifepleasedisposeofthisarticlecorrectly

andsafely(localrefusesites).



KETTLERInternationalInc.∙1355LondonBridgeRoad∙VA23453USA



www.kettlerusa.com



THEREARENOWARRANTIES,EXPRESSEDORIMPLIED,MADEBYEITHERTHEDISTRIBUTORORTHE

MANUFACTURERONKETTLER®PRODUCTS,EXCEPTTHEMANUFACTURER’SLIMITEDWARRANTY

AGAINSTDEFECTSINMATERIALSETOUTBELOW:

ThisKETTLER®LimitedWarrantyappliestoproductssoldthroughtheKETTLER®AuthorizedDealer

Networktotheoriginalretailpurchaserandaut

henticatedbyproofofpurchasefromaretailer

locatedintheUnitedStates.

Anyshipmentsmadeunderthiswarrantywillbeshippedtothe

UnitedStatesonly.AnyshipmentoutsideoftheUnitedStateswillbeatthesolecostofthe

customer.ThisKETTLER®LimitedWarrantyisamanufacturer’swarrantyandisnotchangedor

modifiedbyadditionalwarrantie

sextendedbyindividualretailersatthepointofsale.

Manufacturerwarrantsthisproducttobefreefromdefectsinmaterialatthetimeofthe

product’stenderofdeliveryforaperiodof1yearforresidentialuse.ThisLimitedWarrantyisnot

transferableanddoesnotcovernormalwearandtear(including,butnotlimitedto,damageand

weartotires,powershocks,driv

ebeltsandothernon‐durableparts).Theliabilityofthe

manufacturerunderthisLimitedWarrantyshallnotincludeanyliabilityfordirect,indirect,or

consequentialdamagesresultingfromthedefect.ThisLimitedWarrantyisvoidiftheproduct

is

damagedbyaccident,unreasonableuse,improperservice,failuretofollowinstructionsprovided,

modificationfromitsoriginalstate,orothercausesdeterminednotarisingoutofdefectsin

material.



Thiswarrantygivesyouspecificlegalrights.Shouldthisproductbecomedefectiveduetomaterial

withinthewarrantyperiod,contactKETTLER®Parts&ServiceDept.byphoneat866.804.0440,fax

at757.563.9273,ore‐mailat[email protected].

THISLIMITEDWARRANTYISEXPRESSLYINLIEUOFANYOTHERWARRANTIES,EXPRESSEDOR

IMPLIED,INCLUDINGANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORA

PARTICULARPURPOSE,ANDOFANYOTHEROBLIGATIONS

ORLIABILITYONTHEPARTOFTHE

MANUFACTURER.KETTLER®NEITHERASSUMESNORAUTHORIZESANYOTHERPERSONTO

ASSUMEFORITANYOTHERLIABILITYINCONNECTIONWITHSUCHPRODUCTS.



Page is loading ...

Insert carriage bolts into the front four

holes of wagon bed (not shown); use a

mallet to lightly tap into place. Flip

wagon body upside down. Slide the

wooden platform onto the four bolts

against the bottom of wagon bed. Slide

front frame assembly onto the four

bolts; ensure that the holes for handle

assembly are pointing away from the

wagon bed. Slide Ø12mm

washer onto

bolt, follow with

Ø10mm lock washer,

and securely tighten with M06 nut.

STEP 1 – FRONT FRAME ASSEMBLY

M10x25 (1x) Ø25 (1x) Ø14 (1x) M10 (1x)

Ø10 (4x) M06 (4x) Ø12 (4x) M6x40 (4x)

Cotter Pin(1x)

Lubricate the base for front frame. Turn base

upside down and place onto front frame lining

up the bolt holes and stem of front frame with

slot of base. Insert carriage bolt through base

and frame. Turn frame over, slide Ø25mm

onto

bolt, follow with Ø14mm lock washer, and

securely tighten with M10 nut. Insert cotter pin.

Base

Front Frame

Holes for handle assembly

Slide braces onto axle of rear

frame.

STEP 2 – REAR FRAME ASSEMBLY

M6x30 (4x) Ø12 (4x) Ø10 (4x) M06 (4x)

Insert carriage bolts into the back four holes of wagon bed

(not shown); use a mallet to lightly tap into place. Flip

wagon body upside down. Slide the rear frame with

braces onto the four bolts; ensure that the braces are

mounted toward the center of wagon bed. Slide Ø12mm

washer onto bolt, follow with Ø10mm lock washer, and

securely tighten with M06 nut.

Rear Frame

Brace

Slide wheels onto front and rear axle

with the valve stem facing outward.

Slide Ø16 washer onto axle and secure

wheels by tapping the hubcap retainer

into place with a mallet.

STEP 3 – TIRE & HANDLE ASSEMBLY

Ø16 (4x)

Ø12 (1x)

M06 (1x)

M6x70 (1x)

Mount the handle to front

frame; ensure that the curve

of handle shaft is pointed

away from wagon bed. Insert

bolt through front frame,

bottom of handle shaft, and

opposite hole of frame, slide

Ø12mm washer onto bolt and

securely tighten with M06 lock

nut.

Retainer (4x)

Handle



FrontRack

–

1x

BackRack

–

1x

SideRacks

–

2x

InsertRackswiththevertical

boardsfacingtotheoutside.

STEP4

–

FRONT,BACK&SIDERACKASSEMBLY

Spare Parts Drawing for 8427-182 Air Tire Wagon Classic Flyer by Ke�ler

Pos. Description QTY Part#

1 Bed,WagonWood 1 8427‐182#01

2 Handle 1 8427‐182#02

3 Frame,Front 1 8427‐182#03

4 Base,FrontFrame 1 8427‐182#04

5 Platform,Base 1 8427‐182#05

6 Frame,Rear 1 8427‐182#06

7 Brace,RearAxle 2 8427‐182#07

8 Wheel 4 8427‐182#08

9 HubcapRetainer 4 8427‐182#09

10 Washerø16mm 4 8427‐182#10

11 Bracket 10 8427‐182#11

12 Screw,Round8x1/2" 20 8427‐182#12

13 Bolt,CarriageM06X30 4 8427‐182#13

14 Washerø12mm 9 8427‐182#14

15 Washerø10mm 8 8427‐182#15

16 Bolt,CarriageM06X40 4 8427‐182#16

17 Bolt,CarriageM10x25 1 8427‐182#17

18 Washerø20mm 1

8427‐

182#18

19 Washerø14mm 1 8427‐182#19

20 Nut,HexM10 1 8427‐182#20

21 CotterPin 1 8427‐182#21

22 Bolt,PanheadM06x70mm 1 8427‐182#22

23 Rack,Rear 1 8427‐182#23

24 Rack,Front 1 8427‐182#24

25 Rack,Side 2 8427‐182#25

26 Grip,Hand(notillustrated) 1 8427‐182#26

27 Nut,HexM06 8 10303005

28 Nut,HexlockM06 1 NUT.HEXLOCK.M06

SparePartsListfor8427‐182AirTireWagonClassicFlyerbyKettler

transmittedinanyform,orbyanymeans,suchaselectronic,mechanical,photocopyingorotherwise,withoutthe

priorwrittenpermissionofKETTLER®.

docu8/10/10

Kettler 8427-182 User manual

Brand: Kettler

Model: 8427-182

Type: User manual

Kettler 8427-182

Download PDF

report

in other languages

français: Kettler 8427-182 Manuel utilisateur
español: Kettler 8427-182 Manual de usuario

Kettler 8427-182 User manual

Kettler 8427-182 User manual

in other languages

Related papers

Other documents