Contec DO-32(USB) Owner's manual

PC-HELPER

Isolated Digital Input/Output Module

for USB2.0

DIO-16/16(USB)

Isolated Digital Input Module for USB2.0

DI-32(USB)

Isolated Digital Output Module for USB2.0

DO-32(USB)

User’s Guide

CONTEC CO.,LTD.

Check Your Package

Thank you for purchasing the CONTEC product.

The product consists of the items listed below.

Check, with the following list, that your package is complete. If you discover damaged or missing items,

contact your retailer.

Product Configuration List

- USB module (one of the following products)

[DIO-16/16(USB), DI-32(USB), DO-32(USB)]…1

- First step guide…1

- CD-ROM *1 [API-USBP(WDM)]…1

- Interface connector (plugs) FMC1,5/18-ST-3.5…2

- Power connector MC1,5/3-ST-3,5 …1

- USB cable (1.8m)…1

- Rubber feet…4

- Magnet…2

*1 The CD-ROM contains the driver software and User’s Guide (this guide)

USB module

CD-ROM

[API-USBP(WDM)]

USB cable

Magnet

First step guide

Interface connector

Power connector

Rubber feet

DIO-16/16(USB), DI-32(USB), DO-32(USB)

i

Copyright

No part of this document may be copied or reproduced in any form by any means without prior written

consent of CONTEC CO., LTD.

CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this

document. The information in this document is subject to change without notice.

All relevant issues have been considered in the preparation of this document. Should you notice an

omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.

Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may

appear in this document or for results obtained by the user as a result of using this product.

Trademarks

F&eIT is a registered trademark of CONTEC CO., LTD. Other company and product names mentioned

herein are generally trademarks or registered trademarks of their respective owners.

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DIO-16/16(USB), DI-32(USB), DO-32(USB)

Table of Contents

Check Your Package............................................................................................................................i

Copyright ............................................................................................................................................ii

Trademarks .........................................................................................................................................ii

Table of Contents...............................................................................................................................iii

1. BEFORE USING THE PRODUCT 1

1.1. About the Module........................................................................................................................ 1

1.1.1. Features.............................................................................................................................. 1

1.1.2. Support Software............................................................................................................... 3

1.1.3. Accessories (Option)......................................................................................................... 3

1.2. Customer Support........................................................................................................................ 4

1.2.1. Web Site ............................................................................................................................ 4

1.3. Limited One-Year Warranty ....................................................................................................... 4

1.4. How to Obtain Service................................................................................................................ 4

1.5. Liability ....................................................................................................................................... 4

1.6. Safety Precautions.......................................................................................................................5

1.6.1. Safety Information.............................................................................................................5

1.6.2. Handling Precautions ........................................................................................................ 5

1.6.3. Environment ...................................................................................................................... 8

1.6.4. Inspection........................................................................................................................... 8

1.6.5. Storage............................................................................................................................... 8

2. MODULE NOMENCLATURE 9

3. SETUP 13

3.1. Connection-Overall Diagram .................................................................................................... 13

3.2. Setting a Module ID.................................................................................................................. 13

3.3. Setup Flow................................................................................................................................. 14

3.4. Software Installation.................................................................................................................. 14

3.4.1. Illustration of Menu Screen............................................................................................. 14

3.4.2. Installation of API-USBP(WDM) Development Environment ...................................... 15

3.4.3. Installing the Utility ........................................................................................................16

3.5. Connecting to a PC.................................................................................................................... 17

3.6. Setting Properties Using Device Manager....................................................................................... 19

3.7. Connecting to an External Device............................................................................................. 21

3.7.1. Signal Layout................................................................................................................... 21

3.7.2. Connection Method ......................................................................................................... 24

3.8. Connecting an External Power Supply......................................................................................26

DIO-16/16(USB), DI-32(USB), DO-32(USB)

iii

3.9. Installing the Module................................................................................................................. 28

3.9.1. Installation Orientation....................................................................................................28

3.9.2. Mounting with magnets...................................................................................................29

3.9.3. Mounting on a DIN Rail..................................................................................................30

3.10. Using Several Modules with the same Model..................................................................................32

3.10.1. Setting a Module ID ......................................................................................................32

4. FUNCTION 33

4.1. Digital Filter .............................................................................................................................. 33

4.1.1. Digital Filter Operation Principle.................................................................................... 33

4.1.2. Digital Filter Time and Setting Data............................................................................... 34

5. APPLICATION DEVELOPMENT 35

5.1. Reference to Online Help..........................................................................................................35

5.2. Printing Function Reference...................................................................................................... 35

5.3. Sample Program.........................................................................................................................36

5.4. Distributing Developed Application .........................................................................................36

5.5. Utility.........................................................................................................................................36

6. TROUBLESHOOTING 37

6.1. Troubleshooting.........................................................................................................................37

6.2. Q&A........................................................................................................................................... 38

6.3. Diagnostic Program................................................................................................................... 40

6.4. Version Upgrade........................................................................................................................41

6.4.1. How to Upgrade the Firmware........................................................................................41

6.4.2. Driver Upgrade................................................................................................................ 42

6.5. Returning to Initial State ........................................................................................................... 43

7. CONNECTING WITH EXPANSION ACCESSORIES 45

7.1. Setting a Device ID ...................................................................................................................46

7.2. Connection between Modules ...................................................................................................47

7.2.1. Stack Connection Locking Devices ................................................................................47

7.2.2. How the Stack Connection Locking Device Works........................................................47

7.2.3. Connecting the Module ...................................................................................................48

7.2.4. Removing the Module ..................................................................................................... 48

8. PRODUCT SPECIFICATION 49

8.1. Hardware Specification .............................................................................................................49

8.2. Software Specification............................................................................................................... 53

8.3. Circuit Block Diagram .............................................................................................................. 54

iv

DIO-16/16(USB), DI-32(USB), DO-32(USB)

8.4. Physical Dimensions .................................................................................................................57

8.5. External Input and Output Circuit............................................................................................. 58

8.5.1. Input Section....................................................................................................................58

8.5.2. Output Section................................................................................................................. 59

8.6. Protection Circuit Introduction ................................................................................................. 60

8.6.1. Surge Voltage Countermeasures..................................................................................... 60

9. APPENDIX 61

9.1. Glossary..................................................................................................................................... 61

DIO-16/16(USB), DI-32(USB), DO-32(USB)

v

vi

DIO-16/16(USB), DI-32(USB), DO-32(USB)

1. Before Using the Product

1.

Before Using the Product

1.1. About the Module

This product is a USB 2.0 compliant module that extends the digital signal I/O functions of a PC.

The DIO-16/16(USB) is an opto-coupler isolated type for input at 12 - 24VDC and output at 12 - 48VDC

with input 16ch and open-collector output 16ch.

The DI-32(USB) is a 12 - 24VDC opto-coupler isolated type with input 32ch.

The DO-32(USB) is a high-voltage (12 - 48VDC) opto-coupler isolated type with open-collector output

32ch.

Using the expansion module available as an option can increase the number of I/O channels. In addition,

this product has an attachment that allows this product to be directly attached onto 35-mm DIN rails useful

for embedded applications. Windows driver is bundled with this product.

Possible to be used as a data recording device for LabVIEW, with dedicated libraries.

1.1.1. Features

Opto-coupler isolated input (supporting current sink output and current source output) and opto-coupler

isolated open-collector output (current sink type)

Equipped with opto-coupler isolated input 16ch (supporting current sink output and current source output)

whose response speed is 1msec and opto-coupler isolated open-collector output 16ch (current sink type).

Common terminal provided per 16ch, capable of supporting a different external power supply

Supporting driver voltages of 12 - 24VDC for input and 12 - 48VDC for output

Conforming to the USB1.1 and USB2.0 Standards and supporting the internal and external power supplies

Compatible to USB1.1/USB2.0 and capable to achieve high speed transfer at HighSpeed (480 Mbps).

Not necessary to power this product externally as the bus power of USB is used. Capable of accepting an

external power supply (optional AC adapter) when lower power consumption is required, e.g., for use with

a notebook PC

Opto-coupler bus isolation

As the USB (PC) is isolated from the input and output interfaces by opto-couplers, this product has

excellent noise performance.

Trigger monitor function integrated

The CPU inside the module can report status changes (rise and fall) to the host in a minimum cycle of

1ms.

DIO-16/16(USB), DI-32(USB), DO-32(USB)

1

1. Before Using the Product

E

asy to increase the number of I/O channels using an expansion module

Adding optional modules (up to 3 units) can easily increase the number of I/O channels.

The unique structure for connection by stacking enables easy and compact system configuration.

Screw-less connector plug facilitating wiring and plugging/unplugging

Wiring and plugging/unplugging are easy as the screw-less connector plug is used.

Capable of being mounted on 35-mm DIN rails

The module is equipped with an attachment for mounting on 35-mm DIN rails on the back, allowing the

module to be attached onto and detached from DIN rails.

Output circuit with a built-in zener diode for protection from surge voltage

The output circuit is connected with a zener diode for protection from surge voltage.

The output rating is 150mA at a maximum of 24VDC or 50mA at a maximum of 48VDC per ch.

LabVIEW is supported by a plug-in of dedicated library VI-DAQ.

Using the dedicated library VI-DAQ makes it possible to create each application for LabVIEW.

2

DIO-16/16(USB), DI-32(USB), DO-32(USB)

1. Before Using the Product

1.1.2. Support Software

It is suggested that support software produced by our company should be used according to the goal and development

environment.

Driver Library

API-USBP(WDM)

(Bundled)

It is the library software, and which supplies command of hardware produced by our company in the form of standard

Win32 API function(DLL). Using programming languages supporting Win32API functions, such as Visual Basic and

Visual C++ etc., you can develop high-speed application software with feature of hardware produced by our company.

In addition, you can verify the operation of hardware using Diagnostic programs.

CONTEC provides download services (at http://www.contec.com/apiusbp/) to supply the updated drivers and

differential files.

Further details may be found in the help within supplied CD-ROM or the homepage of our company.

< Operating Environment >

OS Windows 7, Server 2008, Vista, XP, Server 2003, 2000, Me, 98

Adaptation language Visual Basic, Visual C++, Visual C#, Delphi, C++ Builder

1.1.3. Accessories (Option)

Isolated digital I/O module (Expansion module for DIO-16/16(USB)) : DIO-16/16(FIT)GY

Isolated input module (Expansion module for DI-32(USB)) : DI-32(FIT)GY

Isolated output module (Expansion module for DI-32(USB)) : DO-32(FIT)GY

AC adapter (input: 90 - 264VAC, output: 5VDC 2.0A) : POA200-20-2

AC-DC power supply unit (input: 85 - 132VAC, output: 5VDC 3.0A) : POW-AD13GY

AC-DC power supply unit (input: 85 - 264VAC, output: 5VDC 2.0A) : POW-AD22GY

AC-DC power supply unit (input: 10 to 30VDC, output: 5VDC 3.0A) : POW-DD10GY

DC-DC power supply unit (input: 30 to 50VDC, output: 5VDC 3.0A) : POW-DD43GY

* Further details of the accessories may be verified in the Web site of our company.

DIO-16/16(USB), DI-32(USB), DO-32(USB)

3

1. Before Using the Product

1.2. Customer Support

CONTEC provides the following support services for you to use CONTEC products more efficiently and

comfortably.

1.2.1. Web Site

Japanese http://www.contec.co.jp/

English http://www.contec.com/

Chinese http://www.contec.com.cn/

Latest product information

CONTEC provides up-to-date information on products.

CONTEC also provides product manuals and various technical documents in the PDF.

Free download

You can download updated driver software and differential files as well as sample programs available in

several languages.

Note! For product information

Contact your retailer if you have any technical question about a CONTEC product or need its price,

delivery time, or estimate information.

1.3. Limited One-Year Warranty

CONTEC F&eIT products are warranted by CONTEC CO., LTD. to be free from defects in material and

workmanship for up to one year from the date of purchase by the original purchaser.

Repair will be free of charge only when this device is returned freight prepaid with a copy of the original

invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office, from

which it was purchased.

This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and

original products. The warranty is not applicable if the device has been tampered with or damaged

through abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in

which case repairs will be considered beyond the warranty policy.

1.4. How to Obtain Service

For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please

obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you

purchased before returning any product.

* No product will be accepted by CONTEC group without the RMA number.

1.5. Liability

The obligation of the warrantor is solely to repair or replace the product. In no event will the warrantor

be liable for any incidental or consequential damages due to such defect or consequences that arise from

inexperienced usage, misuse, or malfunction of this device.

4

DIO-16/16(USB), DI-32(USB), DO-32(USB)

1. Before Using the Product

1.6. Safety Precautions

Understand the following definitions and precautions to use the product safely.

1.6.1. Safety Information

This document provides safety information using the following symbols to prevent accidents resulting in

injury or death and the destruction of equipment and resources. Understand the meanings of these labels

to operate the equipment safely.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNI NG

WARNING indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury or in property damage.

1.6.2. Handling Precautions

DANGER

Please do not use the product in environments subject to flammable and corrosive gas. Otherwise, it

can bring on exploding, fire, electric shock and trouble.

DIO-16/16(USB), DI-32(USB), DO-32(USB)

5

1. Before Using the Product

CAUTION

- There are switches on the module that need to be set in advance.

Be sure to check its switch settings before using the module.

- Please do not change the module switch settings in an unauthorized manner.

Otherwise, it can bring about malfunction, heating and trouble.

- Please do not subject the module to impact or bend it.

Otherwise, it can bring about malfunction, heating, trouble and damage.

- Please do not touch the metallic pins on the external module connector.

Otherwise, it can bring about malfunction, heating and trouble.

- When you use the module in a noisy environment or are nervous about noise, attach ferrite cores to

the connection cable.

- Please do not connect expansion module when the power for the module is turned on.

Otherwise, it can bring about malfunction, heating and trouble.

Be sure to turn off the power for the USB module.

- If you notice any strange odor or overheating, please unplug the power cord and USB cable

immediately.

Otherwise, it can bring about malfunction, heating and trouble.

In the event of an abnormal condition or malfunction, please consult the dealer from whom the

product was purchased.

- In order to add functions to the product and perform quality improvement, the product specification

is subject to change without notice.

Even if you use the product again, please be sure to read the manual to confirm the content.

- Please do not modify the product.

CONTEC will bear no responsibility for any problems, etc., resulting from modifying the product.

- Please do not open the product casing.

CONTEC will disclaim any responsibility for products whose casing has been opened.

- Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may

appear in this document nor for results obtained by the user as a result of using this product.

- DIO-16/16(USB) Regarding “VCCI Class A and EMC Instruction Class A Notice”

DIO-16/16(USB) has acquired the above-mentioned standard.

However, a sufficient margin may not be secured for the standard. In this case, use a ferrite core

(SEIWA E04SR301334 or a compatible product) for the USB cable, and use a ferrite core (SEIWA

E04SR241336A or a compatible product) for the interface cable.

When attaching a ferrite core to the interface cable, just put the cable inside the case; when attaching

a ferrite core to the USB cable, coil it around once near the connector while leaving it open, and then

close it.

As a rider to the EMC Directive for a Class A product, USB connector and must be earthed.

- DI-32(USB), DO-32(USB) Regarding “EMC Instruction Class A Notice”

DI-32(USB), DO-32(USB) have acquired the above-mentioned standard.

However, a sufficient margin may not be secured for the standard. In this cases, use a ferrite core

(SEIWA E04SR301334 or a compatible product) for the USB cable and the interface cable (only

DI-32(USB)) and use a ferrite core (SEIWA E04SR200917 or a compatible product) for the external

power cable.

6

DIO-16/16(USB), DI-32(USB), DO-32(USB)

1. Before Using the Product

Whe

n attaching a ferrite core to the interface cable, just put the cable inside the case; when attaching

a ferrite core to the USB cable and the external power cable, coil it around once near the connector

while leaving it open, and then close it.

As a rider to the EMC Directive for a Class A product, USB connector and FG of power connector

(only DI-32(USB)) must be earthed.

- DI-32(USB), DO-32(USB) Regarding “VCCI Class A and FCC PART 15 Class A Notice”

DI-32(USB), DO-32(USB) have acquired the above-mentioned standard.

However, a sufficient margin may not be secured for the standard. In this case, use a ferrite core

(SEIWA E04SR301334 or a compatible product) for the USB cable and external power cable.

When attaching a ferrite core to the external power cable, just put the cable inside the case; when

attaching a ferrite core to the USB cable, coil it around once near the connector while leaving it open,

and then close it.

- It may cause a trouble in recognizing and operating the device according to the kind of USB hub. If

you use the USB hub, we encourage you to take advantage of the CONTEC’s product loan service to

confirm operation before purchasing.

FCC PART 15Class A Notice

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and

used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmful

interference at his own expense.

NOTE

Change or modifications not expressly approved the manufacturer can void the user's authority to

operate this equipment.

WARNING TO USER

DIO-16/16(USB), DI-32(USB), DO-32(USB)

7

1. Before Using the Product

1.6.3. Environment

Use this product in the following environment. If used in an unauthorized environment, the module may

overheat, malfunction, or cause a failure.

Operating temperature

0 - 50

C

Operating humidity

10 - 90%

RH (No condensation)

Corrosive gases

None

Floating dust particles

Not to be excessive

1.6.4. Inspection

Inspect the product periodically as follows to use it safely.

*Make sure that the connectors on the module side are correctly

connected with the cables

*The ventilation slits are not covered,

and neither dust nor alien substance is attached to the ventilation slits

0

2

3

4

5

6

7

9

A

C

D

E

F

8

0

2

3

4

5

6

7

9

A

C

D

E

F

8

1.6.5. Storage

When storing this product, keep it in its original packing form.

(1) Put the module in the storage bag.

(2) Wrap it in the packing material, then put it in the box.

(3) Store the package at room temperature at a place free from direct sunlight, moisture, shock,

vibration, magnetism, and static electricity.

8

DIO-16/16(USB), DI-32(USB), DO-32(USB)

2. Module Nomenclature

2.

Module Nomenclature

Figures 2.1 - 2.3 show the names of module components.

In the figures, the indicated switch settings represent factory settings.

DIO-16/16(USB)

LINK status LED

Digital Input

Module ID

USB port

+5VDC input

Digital Output

0

2

4

5

6

7

9

A

C

D

E

F

8

0

2

4

5

6

7

9

A

C

D

E

F

8

*1

F

igure 2.1. Nomenclature of Module Components <DIO-16/16(USB)>

*1 When you use the module in a noisy environment or are nervous about noise, ground the module

(using a M3 screw).

Table 2.1. List of Status LED Functions <DIO-16/16(USB)>

Name Function

Indicator

color

LED indicator

ON: Communication established

LINK status USB communication status GREEN

OFF: Communication unestablished

DIO-16/16(USB), DI-32(USB), DO-32(USB)

9

2. Module Nomenclature

10

DIO-16/16(USB), DI-32(USB), DO-32(USB)

DI

-32(USB)

LINK status LED

Digital Input

Module ID

USB port

+5VDC input

0

2

3

4

5

6

7

9

A

C

D

E

F

8

0

2

3

4

5

6

7

9

A

C

D

E

F

8

Figure 2.2. Nomenclature of Module Components <DI-32(USB)>

*1 When you use the module in a noisy environment or are nervous about noise, ground the module

(using a M3 screw).

*2 When you use the module in a noisy environment or are nervous about noise, connect the FG pin in

the +5 VDC input terminal to the ground. (Use the power connector plug MC1,5/3-ST-3,5 while the

module remains or AC adapter of another sales grounded.)

Table 2.2. List of Status LED Functions <DI-32(USB)>

Name Function

Indicator

color

LED indicator

ON: Communication established

LINK status USB communication status GREEN

OFF: Communication unestablished

*

1

2

2. Module Nomenclature

DIO-16/16(USB), DI-32(USB), DO-32(USB)

11

DO-

32(USB)

LINK status LED

Module ID

USB port

+5VDC input

Digital Output

0

2

3

4

5

6

7

9

A

C

D

E

F

8

0

2

3

4

5

6

7

9

A

C

D

E

F

8

Figure 2.3. Nomenclature of Module Components <DO-32(USB)>

*1 When you use the module in a noisy environment or are nervous about noise, ground the module

(using a M3 screw).

*2 When you use the module in a noisy environment or are nervous about noise, connect the FG pin in

the +5 VDC input terminal to the ground. (Use the power connector plug MC1,5/3-ST-3,5 while the

module remains or AC adapter of another sales grounded.)

Table 2.3. List of Status LED Functions <DO-32(USB)>

Name Function

Indicator

color

LED indicator

ON: Communication established

LINK status USB communication status GREEN

OFF: Communication unestablished

*1

*2

2. Module Nomenclature

12

DIO-16/16(USB), DI-32(USB), DO-32(USB)

3. Setup

3.

Setup

3.1. Connection-Overall Diagram

This is connection-overall diagram. Please reference to this page for actual connection.

Software Installation

(Page 14)

Connecting to a PC

(

Pa

g

e 17

)

Connecting to an External

Device (Page 21)

Connecting with

Expansion Accessories

(Page 45)

Mounting on a

DIN Rail (Page 30)

F

igure 3.1. Connection-Overall Diagram

3.2. Setting a Module ID

The host computer distinguishes and keeps track of the modules of same model by assigning Module IDs

to them. Factory settings “00” can be used when only one module per model is connected to one

computer.

Each module should be assigned a unique Module ID in the range of 00 to 7Fh when several modules

with the same model are being connected.

There are two rotary switches, moreover, “x16” and “x1” represent high bits and low bits of Module ID

respectively.

Module ID 00h

[Factory Settings]

Module ID 12h

Module

ID(x16)

Module

ID (x1)

[0]

Module

ID(x16)

Module

ID (x1)

[1]

[2]

0

1

2

3

4

5

6

7

9

A

C

E

F

8

0

1

2

3

4

5

6

7

9

A

C

E

F

8

0

1

2

3

4

5

6

7

9

A

C

E

F

8

0

1

2

3

4

5

6

7

9

A

C

E

F

8

Figure 3.2. Setting a Module ID

DIO-16/16(USB), DI-32(USB), DO-32(USB)

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