Wacker Neuson P35A-X User manual

Type
User manual
Wet Screed
P 35A-X
OPERATOR’S MANUAL
0171774en 001
1107
0171878EN
P 35A-X Table of Contents
3
1. Foreword 4
2. Safety Information 5
2.1 Operating Safety .................................................................................. 6
2.2 Operator Safety while using Internal Combustion Engines .................. 7
2.3 Service Safety ...................................................................................... 8
2.4 Label Locations .................................................................................... 9
2.5 Warning and Informational Labels ........................................................ 9
3. Operation 10
3.1 Operation and Service Location ......................................................... 10
3.2 Application .......................................................................................... 11
3.3 Recommended Fuel ........................................................................... 11
3.4 Before Starting ................................................................................... 11
3.5 To Start ............................................................................................... 12
3.6 To Stop ............................................................................................... 12
3.7 Operation ............................................................................................ 12
3.8 Exciter ................................................................................................ 14
3.9 Exciter Settings .................................................................................. 15
3.10 Handles .............................................................................................. 16
3.11 Lifting Machine ................................................................................... 17
3.12 Kick-Stand .......................................................................................... 18
4. Maintenance 19
4.1 Periodic Maintenance Schedule ......................................................... 19
4.2 Cleaning the Machine ......................................................................... 19
4.3 Troubleshooting .................................................................................. 20
5. Technical Data 21
5.1 Engine ................................................................................................ 21
5.2 Blades ................................................................................................ 21
5.3 Dimensions ......................................................................................... 21
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1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2007 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
P 35A-X Safety Information
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2. Safety Information
This manual contains DANGER, WARNING, CAUTION, NOTICE and
NOTE callouts which must be followed to reduce the possibility of
personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
hazardous situation which, if not avoided, could result in property
damage.
Note: Contains additional information important to a procedure.
DANGER
WARNING
CAUTION
P 35A-X Safety Information
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2.1 Operating Safety
Familiarity and proper training are required for the safe operation of the
machine. Machines operated improperly or by untrained personnel
can be dangerous. Read the operating instructions contained in both
this manual and the Engine Manual and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.
2.1.1 NEVER allow anyone to operate this equipment without proper
training. People operating this equipment must be familiar with the
risks and hazards associated with it.
2.1.2 NEVER touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
2.1.3 NEVER operate this machine in applications for which it is not
intended.
2.1.4 ALWAYS wear protective clothing appropriate to the job site when
operating the machine.
2.1.5 ALWAYS remain aware of moving parts and keep hands, feet, and
loose clothing away from the moving parts of the machine.
2.1.6 ALWAYS operate the machine with all safety devices and guards in
place and in working order.
WARNING
P 35A-X Safety Information
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2.2 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation
and fueling. Read and follow the warning instructions in the engine
Owner’s Manual and the safety guidelines below. Failure to follow the
warnings and safety standards could result in severe injury or death.
2.2.1 DO NOT run the machine indoors or in an enclosed area such as a
deep trench unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from the engine
contains poisonous carbon monoxide gas; exposure to carbon
monoxide can cause loss of consciousness and may lead to death.
2.2.2 DO NOT smoke while operating the machine.
2.2.3 DO NOT smoke when refueling the engine.
2.2.4 DO NOT refuel a hot or running engine.
2.2.5 DO NOT refuel the engine near an open flame.
2.2.6 DO NOT run the engine near open flames.
2.2.7 ALWAYS refill the fuel tank in a well-ventilated area.
2.2.8 ALWAYS replace the fuel tank cap after refueling.
2.2.9 ALWAYS check the fuel lines and the fuel tank for leaks and cracks
before starting the engine. Do not run the machine if fuel leaks are
present or the fuel lines are loose.
DANGER
P 35A-X Safety Information
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2.3 Service Safety
A poorly maintained machine can become a safety hazard! In order
for the machine to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
2.3.1 DO NOT attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
2.3.2 DO NOT crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
2.3.3 DO NOT test for spark on gasoline-powered engines if the engine is
flooded or the smell of gasoline is present. A stray spark could ignite
the fumes.
2.3.4 DO NOT use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
2.3.5 ALWAYS keep the area around the muffler free of debris such as
leaves, paper, cartons, etc. A hot muffler could ignite the debris and
start a fire.
2.3.6 ALWAYS keep the machine clean and labels legible. Replace all
missing and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
2.3.7 ALWAYS check all external fasteners at regular intervals.
2.3.8 ALWAYS handle blades carefully. The blades can develop sharp
edges which can cause serious cuts.
2.3.9 ALWAYS turn the engine off before performing maintenance or making
repairs.
WARNING
P 35A-X Safety Information
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2.4 Label Locations
2.5 Warning and Informational Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
Label Meaning
A nameplate listing the model number, item
number, revision number, and serial number is
attached to each unit. Please record the infor-
mation found on this plate so it will be available
should the nameplate become lost or dam-
aged. When ordering parts or requesting ser-
vice information, you will always be asked to
specify the model number, item number, revi-
sion number, and serial number of the unit.
P 35A-X Operation
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3. Operation
3.1 Operation and Service Location
See Graphic: wc_gr004726
Ref. Description Ref. Description
1. Adjustable Handle 5. Kickstand
2. Adjustable Handle Grips 6. Lifting Handle
3. Throttle Control 7. Blade
P 35A-X Operation
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3.2 Application
This screed is a modern, high production machine intended to provide
accurate strike-off of concrete slabs with or without the support of
grade stakes or forms. The vibrations produced by the eccentric
weight are equally transmitted along the beam length and will provide
adequate consolidation of unreinforced slabs up to eight inches in
depth. Multiple blade lengths and variable exciter weight positions
allow for optimum compaction and production of the slab placement.
3.3 Recommended Fuel
The engine requires regular grade unleaded gasoline. Use only fresh,
clean gasoline. Gasoline containing water or dirt will damage fuel
system. Consult engine Owner’s Manual for complete fuel
specifications.
3.4 Before Starting
3.4.1 Read and understand safety and operating instructions at beginning of
this manual.
3.4.2 Check:
Oil level in engine.
Fuel level.
Condition of air cleaner.
Tightness of external fasteners.
Condition of fuel lines.
3.4.3 Adjust handles for operator’s comfort.
Make sure all hardware is tightened before use and be aware of pinch
points during handle adjustments.
CAUTION
P 35A-X Operation
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3.5 To Start
Refer to engine owner’s / operator’s manual.
3.6 To Stop
Refer to engine owner’s / operator’s manual.
3.7 Operation
See Graphic: wc_gr001074
A typical screeding of concrete using the wet screed proceeds as
follows:
3.7.1 Wet pads need to be established for wet screed guidance. Place wet
pads (a) in strips no less than 0.6m (2.0 ft) wide.
Note: Hand tools such as magnesium floats are used in conjunction
with a laser receiver, transit level, or grade stakes to establish the
proper elevation of the pads.
3.7.2 The float will be used to strike off or build up the level of the fresh
concrete to the desired grade and is usually marked with an “X(b) to
signal the screed operator that grade has been established. A
minimum of two areas should be marked per length of screed blade
used to strike the entire pad.
3.7.3 Place the blade on the pad and strike-off perpendicular to the strip axis
(c). The operator now uses the marked pads as elevation guides.
3.7.4 Concrete can be placed between the strips (d) and use them as “wet
forms” for the rest of the placement. Strike-off at this point will be
parallel to the axis of the initial wet pads of concrete (e).
Note: Screeding MUST be complete before any excess moisture or
bleed water is present on the surface, and before the strips have taken
an initial set.
P 35A-X Operation
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P 35A-X Operation
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3.8 Exciter
See Graphic: wc_gr001060
The vibration speed is controlled by the throttle lever on the power unit.
However, the eccentric weight can be adjusted to increase or decrease
the force of vibration.
Note: The screed eccentric is preset at the factory to position 4&5.
To Adjust:
3.8.1 Remove the 4 screws (a) mounting the blade to the power unit.
3.8.2 Remove the 3 screws mounting the eccentric housing (b).
3.8.3 Using a 1/4” Allen wrench, loosen the screw (c) holding the eccentric
weights in place.
3.8.4 Adjust weights to desired setting: 0.95kN being the maximum (d) and
0.50kN being the minimum (e).
3.8.5 Reassemble components and tighten all hardware.
P 35A-X Operation
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3.9 Exciter Settings
See Graphic: wc_gr001071
Blade Model
Slump mm (in.)
0–48
(0.0–1.9)
51–74
(2.0–2.9)
76–99
(3.0–3.9)
102–124
(4.0–4.9)
127–150
(5.0–5.9)
152– +
(6.0– +)
Exciter Setting #
SB 4F 567777
SB 15M 456777
SB 6F 345677
SB 20M 345677
SB 8F 234566
SB 10F 123455
SB 12F 112344
SB 14F 111233
SB 16F 111122
P 35A-X Operation
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3.10 Handles
See Graphic: wc_gr001072
For maximum comfort and user control of the wet screed during
operation, the handle’s vertical height (a) can be adjusted 360° and the
horizontal rotation (b) 180°.
P 35A-X Operation
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3.11 Lifting Machine
See Graphic: wc_gr004727
The wet screed is designed to be light and compact for transporting
around the job site.
3.11.1 To compact the wet screed, loosen screws (a) and fold down the upper
handle. Tighten screws (a) to hold handle position.
3.11.2 The lifting handle (b) at the base makes carrying the wet screed easier
especially if longer blades are attached.
P 35A-X Operation
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3.12 Kick-Stand
See Graphic: wc_gr002054
The kick-stand (a) props up the screed when it is not in use.
P 35A-X Maintenance
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4. Maintenance
4.1 Periodic Maintenance Schedule
The chart below lists basic engine maintenance. Refer to the engine
manufacturer’s Operation Manual for additional information on engine
maintenance.
4.2 Cleaning the Machine
4.2.1 Remove any excess concrete with a high pressure washer. Be sure to
remove any concrete buildup on the underside of the blades.
Note: When pressure washing the machine, avoid using harsh
chemicals and only use moderate water pressure (500–1000 psi).
4.2.2 Avoid direct pressure to the following components:
Engine
Hoses
Labels
Do not use a hammer or wire brush to remove concrete from the
screed.
Honda
Daily
before
starting
After
first
20 hrs.
Every
50
hrs.
Every
100
hrs.
Check fuel level.
Check engine oil level.
Inspect air filter. Replace as needed.
Change engine oil.

Clean air cleaner.
Clean sediment cup.
Check and clean spark plug.
CAUTION
P 35A-X Maintenance
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4.3 Troubleshooting
If engine doesn’t start, check that:
Engine switch is on “Start”.
Fuel tank has fuel.
Choke lever is in correct position. Choke should be closed when
starting a cold engine.
Spark plug is in good condition.
Spark plug cap is tight.
Engine oil level is adequate.
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Wacker Neuson P35A-X User manual

Type
User manual

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