Wacker Neuson P35A EU User manual

Type
User manual

This manual is also suitable for

Wacker Neuson P35A EU is a user-friendly concrete screed that offers unique leveling and smoothing results. This machine is equipped with a fuel-efficient engine and a durable metal blade that helps you to strike off uncured concrete slabs. The P35A EU delivers precise leveling with the help of an exciter adjustment feature. For operator comfort, the device features an adjustable handlebar. Most importantly, the machine is renowned for its reliability and sturdiness, making it ideal for both DIYers and professionals.

Wacker Neuson P35A EU is a user-friendly concrete screed that offers unique leveling and smoothing results. This machine is equipped with a fuel-efficient engine and a durable metal blade that helps you to strike off uncured concrete slabs. The P35A EU delivers precise leveling with the help of an exciter adjustment feature. For operator comfort, the device features an adjustable handlebar. Most importantly, the machine is renowned for its reliability and sturdiness, making it ideal for both DIYers and professionals.

0171878en 004 0310
0171878EN
Operator’s Manual
Wet Screed
P 35A
Copyright
notice
© Copyright 2010 by Wacker Neuson Corporation.
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation
represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Corporation
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Translated
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
P 35A Foreword
wc_tx001347gb.fm 3
Foreword
Machines
covered in
this manual
Machine
documentation
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson
Corporation to order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and main-
tain the above Wacker Neuson model(s). For your own safety and to reduce the
risk of injury, carefully read, understand, and observe all instructions described
in this manual.
Wacker Neuson Corporation expressly reserves the right to make technical
modifications, even without notice, which improve the performance or safety
standards of its machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson Corporation reserves the right
to change any portion of this information without notice.
CALIFORNIA
Proposition
65 Warning
Engine exhaust, some of its constituents, and certain vehicle components, contain
or emit chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm.
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-
charge of sparks or flames from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this purpose. In order to comply
with local laws regarding spark arresters, consult the engine distributor or the local
Health and Safety Administrator.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and modifica-
tions. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker Neu-
son service center according to written instructions published by Wacker Neu-
son.
Machine Item Number
P 35A 0620364, 0620616, 0620851
Foreword P 35A
4 wc_tx001347gb.fm
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following conse-
quences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
P 35A Table of Contents
wc_bo0171878en_004TOC.fm 5
1 Safety Information 7
1.1 Signal Words ........................................................................................ 7
1.2 Machine Description and Intended Use ............................................... 8
1.3 Operating Safety .................................................................................. 9
1.4 Operator Safety while using Internal Combustion Engines ................ 10
1.5 Service Safety .................................................................................... 11
2 Labels 12
2.1 Label Locations .................................................................................. 12
2.2 Warning and Informational Labels ...................................................... 12
3 Operation 14
3.1 Operation and Service Locations ....................................................... 14
3.2 Preparing For First Use ...................................................................... 15
3.3 Operator Position ............................................................................... 15
3.4 Recommended Fuel ........................................................................... 15
3.5 Before Starting ................................................................................... 16
3.6 To Start ............................................................................................ 16
3.7 To Stop ............................................................................................... 17
3.8 Operation ............................................................................................ 18
3.9 Exciter Adjustment ............................................................................. 21
3.10 Handles .............................................................................................. 22
3.11 Lifting and Transporting ...................................................................... 23
3.12 Kick-Stand .......................................................................................... 24
3.13 Emergency Shutdown Procedure ....................................................... 24
4 Maintenance 25
4.1 Periodic Maintenance Schedule ......................................................... 25
4.2 Engine Oil ........................................................................................... 26
4.3 Air Cleaner ......................................................................................... 27
4.4 Spark Plug .......................................................................................... 28
4.5 Cleaning the Machine ......................................................................... 29
4.6 Storing the Machine ........................................................................... 29
4.7 Troubleshooting .................................................................................. 30
Table of Contents P 35A
6 wc_bo0171878en_004TOC.fm
5 Technical Data 31
5.1 Engine .................................................................................................31
5.2 Blades .................................................................................................32
5.3 Dimensions ..........................................................................................32
5.4 Measurements of Operator Exposure to Vibration ..............................33
P 35A Safety Information
wc_si000232gb.fm 7
1 Safety Information
1.1 Signal Words
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE signal words which must be followed to reduce the possibility
of personal injury, damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
situation which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f To avoid death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
Safety Information P 35A
8 wc_si000232gb.fm
1.2 Machine Description and Intended Use
This machine is a vibratory concrete screed. The Wacker Neuson Wet
Screed consists of a gasoline engine, a fuel tank, and a metal blade,
an eccentric weight positioned at the center of the metal blade, and a
control handle. The gasoline engine spins the eccentric weight
through a drive shaft, producing vibrations that travel the length of the
metal blade. The operator uses the control handle to pull the machine
across uncured concrete.
This machine is intended to be used for striking off uncured concrete
slabs with or without the support of grade stakes or forms.
This machine has been designed and built strictly for the intended use
described above. Using the machine for any other purpose could
permanently damage the machine or seriously injure the operator or
other persons in the area. Machine damage caused by misuse is not
covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Engaging the screed when not on uncured concrete
Operating the machine on non-compactable surfaces, such as
asphalt or cured concrete
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings
found on the machine and in the Operator’s Manual
This machine has been designed and built in accordance with the
latest global safety standards. It has been carefully engineered to
eliminate hazards as far as practicable and to increase operator
safety through protective guards and labeling. However, some risks
may remain even after protective measures have been taken. They
are called residual risks. On this machine, they may include exposure
to:
Heat, noise, exhaust, and carbon monoxide from the engine
Chemical burns from the curing concrete
Fire hazards from improper refueling techniques
Fuel and its fumes, fuel spillage from improper lifting technique
Personal injury from improper lifting techniques or operating
techniques
Excessive vibration by holding the blade
To protect yourself and others, make sure you thoroughly read and
understand the safety information presented in this manual before
operating the machine.
P 35A Safety Information
wc_si000232gb.fm 9
1.3 Operating Safety
Familiarity and proper training are required for the safe operation of the
machine. Machines operated improperly or by untrained personnel
can be hazardous. Read the operating instructions contained in this
manual and the engine manual, and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.
Operator qualifications
Only trained personnel are permitted to start, operate, and shut down
the machine. They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:
•children
people impaired by alcohol or drugs
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
operating this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
1.3.1 Do not allow anyone to operate this equipment without proper training.
People operating this equipment must be familiar with the risks and
hazards associated with it.
1.3.2 Do not touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
1.3.3 Never operate this machine in applications for which it is not intended.
1.3.4 Always wear protective clothing appropriate to the job site when
operating the machine.
1.3.5 ALWAYS remain aware of moving parts and keep hands, feet, and
loose clothing away from the moving parts of the machine.
1.3.6 Always operate the machine with all safety devices and guards in
place and in working order.
1.3.7 Do not use a cellphone or send text messages while operating this
machine.
WARNING
Safety Information P 35A
10 wc_si000232gb.fm
1.4 Operator Safety while using Internal Combustion Engines
Operating safety
When running the engine:
Keep the area around exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before
starting the engine. Do not run the machine if fuel leaks are
present or the fuel lines are loose.
When running the engine:
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or
immediately after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present.
Move the machine away from the spill and wipe the machine dry
before starting.
Refueling safety
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Replace the fuel tank cap after refueling.
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
Do not refuel if the machine is positioned in a truck fitted with a
plastic bed liner. Static electricity can ignite the fuel or fuel
vapors.
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or death.
f Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
f NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
P 35A Safety Information
wc_si000232gb.fm 11
1.5 Service Safety
A poorly maintained machine can become a safety hazard! In order
for the machine to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
servicing or maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
1.5.1 Do not attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
1.5.2 Do not crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
1.5.3 Do not test for spark on gasoline-powered engines if the engine is
flooded or the smell of gasoline is present. A stray spark could ignite
the fumes.
1.5.4 Do not use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
1.5.5 Keep the area around the muffler free of debris such as leaves, paper,
cartons, etc. A hot muffler could ignite the debris and start a fire.
1.5.6 Keep the machine clean and labels legible. Replace all missing and
hard-to-read labels. Labels provide important operating instructions
and warn of dangers and hazards.
1.5.7 Use only spare parts from Wacker Neuson or parts that are equivalent
to the original in design and quality.
1.5.8 ALWAYS check all external fasteners at regular intervals.
1.5.9 ALWAYS handle blades carefully. The blades can develop sharp
edges which can cause serious cuts.
1.5.10 ALWAYS turn the engine off before performing maintenance or making
repairs.
WARNING
Labels P 35A
12 wc_si000401gb.fm
2Labels
2.1 Label Locations
2.2 Warning and Informational Labels
Wacker Neuson machines use international pictorial labels where
needed. These labels are described below.
Label Meaning
A WARNING!
To reduce the risk of hearing loss and
eye injury, always wear hearing
protection and eye protection when
operating this machine.
wc
_
gr001044
D,E
C
B
A
P 35A Labels
wc_si000401gb.fm 13
B
WARNING!
Hot surface!
C DANGER!
Asphyxiation hazard.
Engines emit carbon monoxide.
Do not run the machine indoors or in an
enclosed area unless adequate ventilation,
through such items as exhaust fans or hoses,
is provided.
Read the Operator’s Manual. No sparks,
flames, or burning objects near the machine.
Stop the engine before refueling.
D
A nameplate listing the model number, item
number, revision number, and serial number is
attached to each unit. Please record the
information found on this plate so it will be
available should the nameplate become lost or
damaged. When ordering parts or requesting
service information, you will always be asked to
specify the model number, item number,
revision number, and serial number of the unit.
E
This machine may be covered by one or more
patents.
Label Meaning
0178715
STOP
Operation P 35A
14 wc_tx000781gb.fm
3 Operation
3.1 Operation and Service Locations
See Graphic: wc_gr002051
Ref. Description Ref. Description
1. Adjustable Handle 5. Kickstand
2. Adjustable Handle Grips 6. Lifting Handle
3. Throttle Control 7. Blade
4. Fuel Tank
wc_gr002051
5
2
3
4
1
7
6
P 35A Operation
wc_tx000781gb.fm 15
3.2 Preparing For First Use
Preparing for first use
To prepare your machine for first use:
3.2.1 Make sure all loose packaging materials have been removed from the
machine.
3.2.2 Check the machine and its components for damage. If there is visible
damage, do not operate the machine! Contact your Wacker Neuson
dealer immediately for assistance.
3.2.3 Take inventory of all items included with the machine and verify that
all loose components and fasteners are accounted for.
3.2.4 Attach component parts not already attached.
3.2.5 Add fluids as needed and applicable, including fuel, engine oil, and
battery acid.
3.2.6 Move the machine to its operating location.
3.3 Operator Position
Safe and efficient use of this machine is the operator’s responsibility.
Full control of the machine is not possible unless the operator
maintains the proper working position at all times.
While operating this machine, the operator must:
stand between the handles, facing the engine
grasp the adjustable handle grips with both hands, using the fin-
gers of the right hand to squeeze the throttle control
walk backwards while pulling the screed across the wet concrete
3.4 Recommended Fuel
The engine requires regular grade unleaded gasoline. Use only fresh,
clean gasoline. Gasoline containing water or dirt will damage fuel
system. Consult engine owner’s manual for complete fuel
specifications.
Operation P 35A
16 wc_tx000781gb.fm
3.5 Before Starting
3.5.1 Read and understand safety and operating instructions at beginning of
this manual.
3.5.2 Check:
Oil level in engine.
Fuel level.
Condition of air cleaner.
Tightness of external fasteners.
Condition of fuel lines.
3.5.3 Adjust handles for operator’s comfort.
Make sure all hardware is tightened before use and be aware of pinch
points during handle adjustments.
3.6 To Start
See Graphic: wc_gr001054
3.6.1 Move the choke lever to the closed position (a1).
Note: If engine is hot, set choke to open position (a2 ).
3.6.2 Turn engine switch to “ON”.
3.6.3 Press the priming bulb (b) repeatedly until fuel can be seen in the clear
plastic fuel-return tube (c).
3.6.4 Pull the starter grip (d).
3.6.5 Open choke as engine warms (a2).
3.6.6 Open throttle to operate.
CAUTION
a1
a2
b
c
d
wc_gr001054
P 35A Operation
wc_tx000781gb.fm 17
3.7 To Stop
3.7.1 Reduce engine RPM to idle.
3.7.2 Turn engine switch to “OFF”.
Operation P 35A
18 wc_tx000781gb.fm
3.8 Operation
See Graphic: wc_gr001074
Procedure
Follow the procedure below to perform a typical screeding of
concrete.
3.8.1 Establish wet pads for wet screed guidance. Place wet pads (a) in
strips no less than 0.6m (2.0 ft) wide.
Note: Hand tools such as magnesium floats are used in conjunction
with a laser receiver, transit level, or grade stakes to establish the
proper elevation of the pads.
3.8.2 Use a float to strike off or build up the level of the fresh concrete to the
desired grade. This is usually marked with an “X(b) to signal the
screed operator that grade has been established. A minimum of two
areas should be marked per length of screed blade used to strike the
entire pad.
3.8.3 Place the blade on the pad and strike-off perpendicular to the strip
axis (c). Use the marked pads as elevation guides.
3.8.4 Place concrete between the strips (d) and use them as “wet forms” for
the rest of the placement. Strike-off at this point will be parallel to the
axis of the initial wet pads of concrete (e).
Note: Screeding MUST be complete before any excess moisture or
bleed water is present on the surface, and before the strips have
taken an initial set.
3.8.5 Start the engine and move the throttle forward one quarter to halfway.
This increases the engine speed to approximately 5000–6000 rpm
which is appropriate for most screeding applications.
3.8.6 Pull the screed across the concrete to perform the strike-off. A creamy
liquid should form around the edges of the screed blade as the
concrete is leveled.
NOTICE: Operating the screed at continuous full throttle is not
recommended. Prolonged operation of the engine at high speed
creates excessive vibration that cannot be absorbed by the concrete.
This can result in:
increased machine vibration
increased handle vibration
premature failure of the power unit
premature failure of the exciter
accelerated drive shaft wear
P 35A Operation
wc_tx000781gb.fm 19
To prolong screed life, use the lowest possible throttle and exciter
settings that produce an acceptable surface finish. The proper engine
speed for a given exciter setting will produce a smooth concrete
surface and limit vibration transmitted to the machine and handles.
Troubleshooting
Follow the recommendations below if a creamy liquid does not appear
while striking off the concrete.
Increase engine speed slightly.
Increase the exciter setting one position at a time to properly
vibrate the concrete. See Exciter Adjustment.
Operation P 35A
20 wc_tx000781gb.fm
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Wacker Neuson P35A EU User manual

Type
User manual
This manual is also suitable for

Wacker Neuson P35A EU is a user-friendly concrete screed that offers unique leveling and smoothing results. This machine is equipped with a fuel-efficient engine and a durable metal blade that helps you to strike off uncured concrete slabs. The P35A EU delivers precise leveling with the help of an exciter adjustment feature. For operator comfort, the device features an adjustable handlebar. Most importantly, the machine is renowned for its reliability and sturdiness, making it ideal for both DIYers and professionals.

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