Liebert PB Series User manual

Dear Customer,

Please accept our thanks for giving us the privilege to serve you by

choosing a Liebert make ‘UPS’.

If this is your first Liebert UPS, we hope it is the beginning of a long

relationship which delivers value to your organisation. If you already

own and use a Liebert product, we are doubly honoured by your decision

of continuing this relationship.

It is our constant endeavor to partner you for the growth and success of

your business. This philosophy is reflected in our Mission statement

“To deliver value through Air & Power Quality solutions to achieve

customer delight”. Please do give us feedback to help us realize our

Mission.

Emerson Network Power (India) Private Limited

IMPORTANT

This manual contains information concerning the installation, operation and

maintenance of the Powerbank UPS.

All relevant parts of the manual should be read prior to commencing installation.

This UPS has been designed for Commercial / Industrial use only.

This UPS has not been designed for direct use in any life support application.

If you encounter any problem with the procedures contained in this manual you

should seek immediate assistance from Emerson Network Power (India) Pvt. Ltd.

Sales Office from whom the equipment was purchased. Alternatively contact the

Emerson Network Power (India) Pvt. Ltd. Customer Service & Support department

at the address shown below:

EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

Plot No. C-20, Road No. 19,

Wagle Industrial Estate,

Thane - 400 604, INDIA.

Phone : (00 91 22) 5807000

5828405

Fax : (00 91 22) 5800829

5828358

Emerson Network Power (India) Private Limited pursues a policy of continual product

development and reserves the right to change the equipment without notice.

Unauthorized reproduction prohibited

ZONAL OFFICES

MUMBAI

B 414-424, Bhaveshwar Arcade,(opp. Shreyas cinema),

LBS Road,Ghatkopar(W), MUMBAI - 400 086

Tel : 022-5002318, 5002294, 5002437

Fax : 022-5002415 Pager : 9623-988 000

Mobile : 9820030917, 9820030915

NEW DELHI

18/14, WEA, Pusa Lane, Karol Buag;

NEW DELHI 110 005.

Tel : 011-5724706, 5781878, 5781071,

5744774, 5757601 Pager : 9632-100 300

KOLKATA

77 A, Raja Basant Roy Road,

KOLKATA - 700 029

Tel : 033 - 4646387, 4647197

Fax : 033-4667172

BANGALORE

15-17-19, Sri Lakshmi Complex, 3rd floor;

St. Mark’s Road, BANGALORE - 560 001.

Tel : (080) - 55994543, 5598825, 5581448

Pager : (080) 96239888000 Fax : 080 - 558 8546

EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

Plot No. C-20, Road No. 19,

Wagle Industrial Estate,

Thane - 400 604, INDIA.

Phone : (00 91 22) 5807000

5828405

Fax : (00 91 22) 5800829

5828358

REGISTERED AND HEAD OFFICE

BARODA

39/2, Arunodaya Society,

Alkapuri, BARODA-390 005

Tel : 0265-314296, 330383

Fax : 0265-314296, 330383

CHANDIGARH

SCO-198 / 199 / 200,

Sector - 34A, Near Labour Chowk,

CHANDIGARH

Phone : 0172-662 873

Mobile : 9814100901

CHENNAI

No. 22, First Floor,

Gopal Krishna Road,

T. Nagar, CHENNAI - 600 017.

Tel : 044-8231742, 8221063, 8228996

Fax : 044-8231742

COCHIN

Lakshmini No. 36 / 2684,

Veluthamma House, Azad Road,

Kaloor, COCHIN - 682017

Tel : 0484 - 341985

Fax : 0484 - 341986

GOA

622 / A, La Citadel Colony

Dona Paula, GOA - 403 004

Tel : c/o. 0832 - 220 723

GUWAHATI

South Savania, Ashram Road,

Ulubari, GUWAHATI 781 007

Tel : 0361 - 543848

Fax : 0361 - 543270

Mobile : 9864023587

BRANCH OFFICES

JAMSHEDPUR

Kashi Kunj, Road No. 2, Gr. Floor

Contractor’s area, Bistupur;

JAMSHEDPUR - 831 001

Tel : 0657 - 437549

Fax : 0657 - 437549

LUCKNOW

206, Sriram Tower, Ashok Marg

LUCKNOW

Phone : 0522-201467

Pager : 9628 - 555091

Mobile : 9839025563

NAGPUR

203, Ganga Apts.,

13, Giripeth

NAGPUR 400 010.

Phone / Fax : 0712 - 540423, 548551

PUNE

B-6, Shri Dwarka co-op. Society,

467/C1, Hare Krishna Mandir Path,

Model Colony, Off University Road,

PUNE - 411006

Tel : 020 - 5676975, 5670709

Fax : 020 - 4004020

SECUNDARABAD

Plot No. 4, Sardar Patel Road

SECUNDARABAD - 500 003.

Tel : 040 - 7717263, 7719196

Fax : 040 - 7806502

Powerbank Online UPS

PB Series - 3kVA/6kVA

User Manual

EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

5

INDEX

SECTION DESCRIPTION PAGE NO.

1 IMPORTANT SAFETY 6

INSTRUCTIONS

2. INTRODUCTION 8

3. INSTALLATION 10

4. CONTROL & INDICATION 13

5. OPERATING INSTRUCTIONS

A. DETAILED PROCEDURE 16

B. STARTUP PROCEDURE / 18

QUICK REFERENCE

6. TESTING THE UPS 20

7. OPERATION 21

8. MAINTENANCE 22

9. SPECIFICATION OF UPS 24

6

1. IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS ----------

This manual contains important instructions that should be followed

during installation and maintenance of the UPS and batteries. All of

the data contained in this manual is very important to the proper

operation and long term reliability of the UPS. Please read this manual

thoroughly before attempting to unpack install, and operate the UPS.

1.1 WARNING

1. To reduce the risk of fire or electric shock, install UPS and

batteries in a temperature and humidity controlled indoor area

which is free of conductive contaminants.

2. Risk of electric shock, Do not remove cover. No user

serviceable parts inside. Refer servicing to qualified service

personnel.

3. Risk of Electric shock---- Battery circuit is not isolated from ac

input, hazardous voltage may exist between battery terminals

and ground. Test before touching.

4. Risk of electric shock. Hazardous live parts inside this UPS are

energized from the battery supply even when the input ac power

is disconnected.

5. To reduce the risk of fire, replace only with same type and rating

of fuse.

1.1 Important Safeguards

Your UPS has been engineered and manufactured to assure your

personal safety, but improper use can result in potential electric shock

or fire hazards. To maintain the safeguards incorporated in this unit

observe the following basic rules :

* Turn off and disconnect your UPS from the utility before

cleaning. Do not use liquid cleaners or aerosol cleaners. A

damp cloth may be used to remove any dust or smudges which

occur on the outer surface of your UPS.

7

* Do not install or operate your UPS near water.

* Do not locate your UPS on an unstable cart, stand or table.

* Move the UPS and its supporting cart, stand or table with care.

Quick stops, excessive force and uneven surface may cause the

UPS and its support to overturn.

* Openings on the sides of the UPS cabinet must not be blocked

or covered and air flow through the Openings must not be

obstructed.

* Your UPS should be operated only from the type of power

source indicated on the marking label. For operating form

battery power, refer to the operating instructions (Section - 6).

* Follow all warnings and instructions marked on your UPS.

* Do not overload the commercial ac outlet and/or extension wires

used with your UPS.

* Never push objects of any kind into the UPS cabinet opening or

spill liquid of any kind on your UPS.

* Do not attempt to service the UPS yourself, as there are no

user serviceable components inside. Refer all servicing to

qualified service personal.

Turn off and disconnect your UPS from the utility, and contact qualified

service personal under the following conditions :-

* If liquid has been spilled on the UPS.

* If the UPS has been exposed to rain or water.

* If the UPS does not operate normally by following the operating

instructions.

* If the UPS has been dropped or the cabinet has been damaged.

* When the UPS experiences a distinct change or degradation of

service.

8

2. INTRODUCTION

2.1 Purpose of your Uninterruptible Power System

(UPS)

This Uninterruptible Power System is designed to provide a continuous

supply of usable 220 Volt AC as power to computer and other

electronic equipments during irregularities or failures of commercial AC

power. The UPS protects against AC power line irregularities such as

blackouts, sags, spikes and electromagnetic and radio frequency

interference.

When commercial AC line voltage levels are acceptable, the UPS

operates with very high efficiency, filters noise and spikes before the

power is delivered to its load (s). Should the commercial AC

experience irregularities or fail completely, the UPS supplies a

continuous sine-wave AC load power by utilizing the battery-fed

inverter. The UPS will supply a load of 3000/5000/6000VA UPS from

its external battery bank. The UPS provides AC power protection,

allowing continued operating though most commercial power

disturbances and an opportunity to secure data and safely shut down

systems in the event of an extended outage.

2.2 FEATURES OF THE UPS

The UPS system is designed to provide commercial AC power

protection for computers, peripherals and equipment used in business,

office and laboratory environments. Their performance and features

have been designed to ensure the utmost in AC power protection for

the load (s) as well as ease of use and unobtrusive operation. The

features include :

* Detection of AC utility blackouts and sags

* Spike suppression

* Attractive office styling

* Automatic restart after low battery shutdown

* Easily accessible front panel controls

* Inverter overload protection

* Computer interface card

* Audible alarm

* Cold-start feature

* Optional shutdown software support.

* Built in input over voltage protection

9

2.3 Design Concept

The figure below shows the block diagram of the UPS.

BYPASS

#

INPUT RECTIFIER INVERTER STATIC SW OUTPUT TO

CRITICAL LOAD

ISO

TXR CHARGER

# - This shorting link is removed when connected

with separate bypass source.

BATTERIES

The input to the UPS is 230 V, single phase supply. This is converted into DC

power by the rectifier circuit for the inverter. The inverter in turn converts this

DC power into AC for the critical loads.

The batteries are independently charged from the input AC. In the event of

loss of input AC, the batteries takes over and feeds the inverter.

The static switch serves as a dynamic bypass and connects the input /

bypass supply in the event of inverter failure or overload.

10

3. INSTALLATION

WARNING : IMPROPER INSTALLATION WILL NULLIFY

WARRANTY

3.1 Unpacking and Inspection

When unpacking the UPS shipping carton you will find the following contents

and enclosed in a waterproof bag.

* The UPS itself

* User Manual

The spares part consists of the fuse for replacement when necessary.

Remove the unit from its shipping carton and examine it for damage or

moisture. Do not try to operate the UPS if it appears damaged. Save the

original shipping carton and contact your nearest sales office for instructions.

3.2 Locating the UPS

The UPS is designed to be a free standing unit and is intended to be located

in a controlled environment. Ensure that air flow through the openings is not

hindered or obstructed. Obstructing the free flow of air could cause the UPS

to overheat.

CAUTION : The UPS cabinet is not rated to support weight. Never

stock material or stand on the UPS. Never position the UPS

on its side or upside down.

3.3 CONNECTING THE UPS TO COMMERCIAL AC

IMPORTANT: The UPS shall be installed by qualified technician or

electrician in accordance with the electrical codes for the

area where it is installed and operated.

CAUTION: Ensure that the voltage and frequency of the input

AC power are within the specifications of the UPS

and that the combined loads do not exceed the total

power for the UPS.

11

IMPORTANT: Select the right power wire according to the

recommended wire selection table 1 (Page 14) and

connection diagram as per Figures 1 & 2 (Page 10 & 11).

DANGER : The unit should be supplied by grounded source.

DO NOT operate the unit without ground source.

CAUTION: High DC voltage present on the battery connector

when battery circuit breaker is turned on. DO NOT

touch these battery connectors.

CAUTION: Use digital multimeter (DMM) to make sure the

battery voltage and polarity is correct. Wrong polarity

will cause damage to UPS. For easy identification

the line and positive terminations are red in colour &

neutral and negative are black in colour.

CAUTION: DO NOT connect input wires of UPS to a 15 amp wall

receptacle. The input current requirements of the

UPS exceed the current rating of the wall receptacle.

Connect the UPS to an utility panel whose

current rating is suitable. It is highly recommended

that use of circuit breaker in the wiring system to

gain better protection.

All wiring for the UPS should be done by an qualified

electrical technician since high voltage may be

present.

Ensure that input circuit breaker and battery circuit

breaker are in off position before connecting input

wires and battery wires to UPS.

The connectors are located at the rear section of the UPS inside the lower

rear panel. The protective panel must be removed for access by loosening

the appropriate screws (see Page 13 Fig.3). Table 2 (in page 16) shows

input and output currents for each rated voltage.

Be sure to follow all pertinent local electrical codes when selecting the

wiring.

12

L N N L U4 L N

INPUT BYP. OUTPUT BATTERY

+

-

EXTERNAL CONNECTION APPANGMENT

SHORTING LINKS

FIG 1 : COMMON BYPASS ARRANGEMENT

L N N L U4 L N

INPUT BYP. OUTPUT BATTERY

+

-

FIG 2 : SEPARATE BYPASS ARRANGEMENT

13

4. CONTROLS & INDICATIONS

Fig. 3 (Page 13) illustrates the control, indications and terminals on the UPS, also

explained in the following paragraphs :-

A. AC IN

This indicator illuminates when the incoming utility power is available.

B. FAULT

This indicator illuminates under following conditions :-

1. D.C. under voltage.

2. Inverter output under voltage.

3. Inverter output over voltage.

4. Equipment over temperature.

5. Inverter overload.

An audible alarm will also be ON.

C. BATTERY CAPACITY INDICATOR

This indicates the charging status of the battery bank.

D. INVERTER

This indicator illuminates when the inverter comes ON and inverter voltage is

within the limit.

E. BYPASS

This indicator illuminates when the output power is supplied from the bypass

source.

F. LOAD CAPACITY INDICATOR

Each segment is indicating the load of 20%. The red LED on the last

indicates the overload on the UPS.

G. ON/OFF SWITCH

After turning on the input circuit breaker and the battery breaker, turning ON

the ON/OFF switch will cause the inverter to become ON and transfer of the

load from bypass will take place. Turning-off the ON/OFF switch will cause

the load to be transferred from the inverter output to the bypass source and

inverter will become off.

H. FAN

I STATIC SWITCH AND CHARGER INPUT CIRCUIT BREAKER

J. COLD START SWITCH

See Section 7.3 for the detailed function of this switch.

K. LED

L. EXTERNAL CONNECTION ARRANGEMENT

IP-L, IP-N - Input Connections

U4, N4 - Should be used only if common bypass

Is required.

BYP-L, BYP-N - Bypass connections

OUT-L, OUT-N - Output connections.

BAT+, BAT- - Battery Connections.

M. BATTERY CIRCUIT BREAKER

N. INPUT CIRCUIT BREAKER

O. FUSE This protects the control supply of high line transfer circuit.

14

FHHGG

FHHGGGJHJHJKJKJIUHYGY

FHHGG FHHGG

FHHGGKJHJJ

PS 3000

Liebert

FIG. - 3

POWER BANK UPS SERIES

425

5

0

2

A

B

C

D

E

F

G

AGS JHJKJK

5

0

H

I

J

K

O

P

N

M

FRONT VIEW

REAR VIEW

15

Table 1-Wire Selection Guide

Note 1. Based on ambient temperature of 30°C(86°F)

2. Rated 0 to 2000 volts; 65° C and 75°C

3. Not more than three conductors in raceway or cable

or earth (directly buried)

ALLOWABLE CURRENT FOR INSULATED COPPER CONDUCTORS

Temp Rating 65°C (104°F) 75°C(167°F)

Wire Type .TW .FEPW .THWE

.UF .RE .XHHW

.REW .USE

Wire Gauge(AWG) Allowable Current (Amps)

14 18 18

12 20 20

10 34 34

8 40 50

6 55 65

4 70 85

Ambient Temp °C(°F) Correction Factors

above

30 (86) to 35 (95) 0.91 0.94

above

35 (95) to 40 (104) 0.82 0.87

Note : For ambient temperature over 30° C, multiply the current

shown above by the appropriate correction factor to determine the

maximum-allowable load current.

16

5. OPERATING INSTRUCTIONS

A. DETAILED PROCEDURE :

* Before proceeding with the operating instructions ensure that your

UPS has been installed correctly.

* The UPS equipment is provided with easy to use power cable snap on

connectors with 1/3 meter cable length. This is to facilitate quick and

easy installation and uninstallation at any point of time. The connectors

provided with the cable have a free end which should be terminated

by suitable lugs as required by the incoming distribution at site. Figure

- 1(Page - 10) shows the wiring diagram for the common bypass

configuration (default). Note the shorting connectors for BYP-L, U4 &

BYP-N, N4. This will connect the incoming utility as the bypass source.

Figure –2 (Page –11) shows the wiring diagram for separate bypass

connection. In this case the shorting connectors are to be removed

and the separate bypass output is to be connected BYP-L, BYP-N.

Caution : Do not connect any wires to U4-N4 in a separate bypass

configuration. This may lead to short circuit of the input

sources.

* After properly connecting the UPS to the utility, turn on the Input

isolator (on the back panel). The “LINE” and “BYPASS” indicators

should be lighted. This indicates that the UPS is being connected to

commercial AC power. Turn on the battery circuit breaker. This will

commence the battery charging.

* Press the “on/off” switch on the front panel. The inverter indicator will

start illuminating. Both “BYPASS” & “INVERTER” indicator will remain

ON for about 20 seconds. After 20 seconds later, the indicator

“BYPASS” will extinguish, the “INVERTER” indicator will continue to

illuminate. When the unit is in normal operation, the output will be

powered from the inverter of UPS.

* Cut off the input AC power (by turning off a breaker / switch on the

utility line, an audible alarm should start to sound intermittently

indicating a loss of incoming AC power. Now the output is supplied

from the battery source.

* Turn on the input AC power and connect load (s) to the UPS. Make

sure that the total load will not exceed the output rating of the UPS

terminals. The UPS will start beeping constantly and FAULT indicator

light if it is overloaded, overheated or low battery voltage is detected.

Disconnect the load and cut off input AC power in such a situation.

Switch of the battery breaker to isolate batteries.

17

* The UPS audible alarm should sound intermittently when the UPS is

operating from the battery source.

* Connect a normal load to the UPS. Turn on the power switch.

Disconnect the input power. Again the audible alarm should sound

intermittently. When the UPS is under the back-up mode, a battery

capacity sensitive beeping indicates the battery power status. It will

beep continuously when low battery status is reached. The UPS will

automatically shut down in one or two minutes to protect the battery

from over discharging under such condition.

CAUTION: The UPS has been provided with a high line transfer circuit

which will cut off the input to the rectifier if it exceeds 275

Volts AC. After initial start-up keep power continuously to

the unit for at least 24 hours to ensure batteries fully

charged. To ensure charging the batteries, the main circuit

breaker and the battery circuit breaker should be left in the

“ON” position. However, the front panel “ON/OFF” switch

can be used as daily run/standby switch. Note that the

output will still be connected to the bypass supply and

inverter will be off.

STORAGE INSTRUCTIONS :

1. Leave equipment connected to input power and turned on for 24 hours

prior to storage.

2. Turn off the main circuit breaker.

3. Store in a cool, dry environment (Below 80° F / 27°C)

4. Remove from storage and repeat step 1 for every 90 days.

TABLE 2- UPS CURRENT RATINGS

UPS RATING 3 KVA 5KVA 6 KVA

INPUT

VOLTAGE

220V 240V 220 V 240 V 220 V 240 V

INPUT

CURRENT

19 A 17 A 32 A 29.5 A 38.4 A 35.2 A

CABLE SIZE 4 mm sq 4 mm sq. 6 mm sq 6 mm sq. 6 mm sq. 6 mm sq.

OUTPUT

VOLTAGE

220 A 240 V 220 V 240 V 220 V 240V

OUTPUT

CURRENT

13.6A 1.25A 22.75A 20.8A 27.3A 25A

OUTPUT CABLE

SIZE

2.5 mm sq. 2.5mm sq.

4 mm sq 4 mm sq 4 mm sq 4 mm sq

BATTERY

CURRENT

14.5A 14.5A 23.5A 23.5A 28A 28A

BATTERY

CABLE SIZE

4 mm sq. 4 mm sq. 4 mm sq. 4 mm sq. 4 mm sq. 4 mm.sq.

18

a) START UP PROCEDURE - QUICK REFERENCE

STARTING THE UPS ON MAINS

1. Ensure that the input voltage is 230V, 50Hz, single phase.

2. All the wiring connections should be made as under :-

L N N L U4 L N

INPUT BYP. OUTPUT BATTERY

+

-

SHORTING LINKS

3. Initially, connect only the input line, neutral and earth connection.

4. Switch ON the input isolator on the rear panel, the breaker on the left

side as seen from the back of the unit.

5. The fans should start running and the ‘AC’ & ‘BYPASS’ indications on

the front panel should be ON. Please check that two “shorting liks”

BYP-L, U4 & BYP-N, N4 are connected properly. Otherwise, the fans

will not start.

6. Check the DC voltage on the terminal ‘BAT+’ & ‘BAT-’ above (the last

two terminals on the extreme right on the rear panel). The reading on

a DC voltmeter should be greater than or equal to 220 V DC.

a) At this point, the front panel ‘ON/OFF’ switch should be switched ON.

The ‘INVERTER’ LED on the front panel will start glowing gradually to

full brightness. After this action in about 17 seconds clicking sound will

be heard, which will connect the output to the inverter.

b) The battery can now be connected and the battery isolator can be

switched ON now.

19

STARTING THE UPS ON BATTERY (BLACK START)

1. As per the above connection diagram, connect only the battery to the

UPS (Ensure that the batteries are in fully charged condition showing

DC voltage greater than 205 VDC for the entire bank).

2. Switch-on the battery breaker on the rear panel and the front panel

;ON / OFF’ switch. There will be no response from the UPS at this

stage.

3. Now, gently press the red switch on the rear panel. This is black start

switch which is a push button switch. This will initiate the internal

circuitry of the UPS to start on batteries.

4. The response seen from the UPS will be that the ‘INVERTER’ LED will

slowly start to glow. The fans will not start at this instant.

Approximately 17 seconds after this operation a clicking sound of the

relay will be heard. The fan will start to operate and output will be

available from the inverter.

IMPORTANT :- IF THE UPS FAILS TO START BY THE ABOVE

TWO PROCEDURES, THE FIRST LEVEL TROUBLE SHOOTING

WILL BE REQUIRED AS PER THE USER MANUAL.

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Liebert PB Series User manual

Liebert PB Series User manual

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