Raychem ArcticStep System Installation guide

Raychem
Brand
Raychem
Model
ArcticStep System
Type
Installation guide
INSTALLATION MANUAL
ArcticStep System
2 | nVent.com
Contents
1. General information ...........................................................................................................................................................
  ........................................................................................................................................................
 ......................................................................................................................................... 
  .......................................................................................................................................................... 
  .............................................................................................................................................................. 
 ............................................................................................................................................................
  ......................................................................................................................................................... 5
 .............................................................................................................................. 5
2. Storage and handling ........................................................................................................................................................
2.1. Storage ........................................................................................................................................................................... 
  .......................................................................................................................................................
  ........................................................................................................................................................ 
  .........................................................................................................................................................................
  ........................................................................................................................................................... 7
3. Pre-installation ..................................................................................................................................................................... 8
  ................................................................................................................................................................ 9
  ............................................................................................................................................................... 9
  ............................................................................................................................................... 9
  .................................................................................................................................................................... 9
  .................................................................................................................................................... 9
  ........................................................................................................................................................................... 9
  .................................................................................................................................................... 9
4. Installation .............................................................................................................................................................................. 10
  ............................................................................................................................................................................. 10
  ................................................................................................................................................................ 10
  ................................................................................................................................................................... 10
  ...................................................................................................................................... 10
  .................................................................................................................................. 11
 .......................................................................................................................................................... 11
  ...................................................................................................................................................... 12
  .............................................................................................................................................................. 
  ............................................................................................................................................................... 
 ............................................................................................................................... 
  ................................................................................................................................................ 
  ................................................................................................................................................................. 15
  ..................................................................................................................................................................... 15
  ............................................................................................................................................................. 
  ............................................................................................................................................ 
  ............................................................................................................................................................. 17
  .................................................................................................................... 18
nVent.com | 3
5. Troubleshooting ................................................................................................................................................................... 19
  ............................................................................................................................................................... 19
  ........................................................................................................................................................ 20
Appendices .................................................................................................................................................................................... 21
A. Goods receipt inspection forms .................................................................................................................................. 21
B. Installation records ............................................................................................................................................................ 22
Installed nVent RAYCHEM ArcticStep panel serial numbers .......................................................................... 22
APPROVALS CE, DNV-GL & ATEX








BTV System Approval information
 
  
  
QTVR System Approval information

  
  
4 | nVent.com
1. GENERAL INFORMATION
1.1. Use of the manual




1.1.1. Explanation of icons
•  Important
• Warnings are marked
WARNING!






Important: The performance of the nVent RAYCHEM ArcticStep system is based on the use of nVent
specified parts and procedures. Do not substitute fixtures, tooling, or components. Follow all installation
procedures completely.
1.2. Safety guidelines





1.3. Typical system



1.4. Fixing examples


nVent.com | 5
 
1.5. Component parts
1.5.1. ArcticStep panels examples





Important: As different power variants of each panel type are available, it is important to check each panel
part number prior to installation to ensure that the correct panel is installed in the correct location.
6 | nVent.com
 




2. STORAGE AND HANDLING


2.1. Storage



2.2. Receipt inspection


2.3. Storage measures
• 
location
• 

• 
• 
• 
Always load and store correctly





Right Wrong

nVent.com | 7
2.4. Handling
• 
• 
• 
• 

• 
• 

 
 Stacked crates carried by single sling.
Right Wrong

2.5. Manual handling

Low / Medium power High power
 19.7 kg 21.0 kg
  
  20.5 kg

• 

• 
• 
• 
8 | nVent.com

10 kg
20
kg
25
kg
20
kg
10
kg
5
kg
10
kg
15
kg
10
kg
5
kg
3
kg
7
kg
Shoulder height
Elbow height
Knuckle height
Mid lower leg height
Shoulder height
Elbow height
Knuckle height
Mid lower leg height
10 kg
7
kg
3
kg
7
kg
13
kg
16
kg
13
kg
Women Men
7 kg



managed.








3. PRE-INSTALLATION









nVent.com | 9
3.1. Preparedness


3.2. High-risk work areas and safety barriers









3.3. Site survey information




3.4. Verify route



3.5. Installation planning
Important: Please note that due to workspace constraints, the start point of the installation may not be at
the beginning of the walkway.









3.6. Routing



2

Important: Please note that this cable is factory fitted and cannot be changed. Use suitable local junction
boxes to extend power cable length.
3.7. Tools and equipment




10 | nVent.com
WARNING! Electrical equipment used during the testing and commissioning of the ArcticStep system can
cause electric shock.



NEVER

 
 
 
4. INSTALLATION
4.1. Safety
WARNING! The installation method for the toe clamp fixings utilises a powder-actuated tool for driving
threaded studs into steel decking.

4.2. Pre-job safety







4.3. Precautions
• 
• 

• 
• 


4.4. Powder-actuated tool safety
General tool use
• 
• 
• 
• 

• 
• 
• 
• 


nVent.com | 11
Before using the tool
• 

• 
• 
• 
• 
• 
• 
to be driven
• 
Using the tool

• 
• 
• 
• 
• 
• 


• 

4.5. Datum setting / Route marking





• 

• 
• 

• 
• 

• 
• 
4.6. Laying initial step
• 
• 

• 

• 
• 
12 | nVent.com


4.7. Installation method








welding.
= =
=
=
LEFT SIDE
BOUNDARY
RIGHT SIDE
BOUNDARY
250 mm
500 mm
250 mm
DATUM LINE
LEFT SIDE
BOUNDARY
RIGHT SIDE
BOUNDARY
250 mm
250 mm
750 mm
DATUM LINE
750 mm
= =
=
=




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4.8. Insertion holes




 
 

 

 
lean.
4.9. Fixing method




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4.10. Powder cartridge actuated tools



4.11. Driving threaded studs
1


retains it.
2



3

Do not drive studs into damaged or
previously used holes.
4
WARNING!

nVent.com | 15
25 mm
18 mm
BOUNDARY LINE
BOUNDARY LINE
≤ 8 Nm (5.9 lb-ft)
BOUNDARY LINE
4.12. Cable routing





4.13. Panel fixing

connected cables.
• 

• 
• 
• 
TOE
CLAMP
16 | nVent.com
4.14. Cable channels








4.15. Installing cable channels




∅ 


DRILL GUIDE
nVent.com | 17

• 
• 

• 
• 
• 
• 
• 
• 

4.16. Junction Boxes



∅ 11 mm
PINCH GUIDE
≤ 8 Nm (5.9 lb-ft)
18 | nVent.com
4.17. Insulation resistance (megger) testing



• 
• 
• 
WARNING! Shock hazard – The ArcticStep panel heater can store a charge. Take care to fully discharge
the heater prior to disconnecting the megger.
Turning off the power and setting the voltage selector switch to zero discharges most megger. Some megger
have a separate discharge mode.
WARNING! Fire hazard in hazardous locations megger tests can produce sparks. Be sure there are no
combustible gases or vapours in the area and obtain a hot work permit (if required) before performing this
test. Refer to site procedures for requirements regarding electrical tests in hazardous locations.






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5. TROUBLESHOOTING
5.1. System issues


Symptom Probable causes Corrective actions


 









 



restart
 
Symptom Probable causes Corrective actions
  
loads.




 



















level
 
20 | nVent.com
Symptom Probable causes Corrective actions
  

 
Symptom Probable Ccauses Corrective actions
  





 
5.2. Corrective actions



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Raychem ArcticStep System Installation guide

Raychem
Brand
Raychem
Model
ArcticStep System
Type
Installation guide
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