Latest Revision: 08.03.04
Document Ref.: 1068.D.01.0052_4
SWING GATE OPERATORS
INSTALLATION
MANUAL
A
uo Mae
t-
t
Ma i
-
e
x
M
at
11
INTRODUCTION
BASIC KIT
RECOMMENDED TOOLS
SITE PREPARATION
- TABLE 1 - CRITICAL DIMENSIONS
- TABLE 2 - CABLE REQUIREMENTS
MOUNTING CONTROL BOX
STANDARD PEDESTAL POSITIONING
- TABLE 3 - STANDARD PEDESTAL POSITIONING
OUTWARD SWING PEDESTAL POSITIONING
WALL MOUNT PEDESTAL
ELECTRICAL CONNECTIONS
COMMISSIONING
COLLISION SENSING ADJUSTMENT
SIMPLIFIED PEDESTAL MOUNTING POSITION
Page 2
Page 2
Page 3
Page 3
Page 3
Page 4
Page 5
Page 6
Page 6 - 13
Page 8
Page 14
Page 14 - 17
Page 18 - 26
Page 27 - 31
Page 32
TT
T
able of Contents
SS
S
wing Gate Installation Manual
22
B
B
asic Kit
I
ntroduction
A CENTURION GATE AUTOMATION system is a quality product designed to give many years of
trouble free service.
This MANUAL has been compiled to assist you, the customer, with a trouble free installation.
The swing gate kit comprises of components shown in the identification list below.
PLEASE READ THE INSTRUCTIONS CAREFULLY
PLUG IN
TRANSFORMER
ELECTRONICS
ENCLOSURES
FASTENERS PEDESTALS
BATTERIES
M10 x 20
SET SCREW
M8 x 40 SET SCREW
WALL MOUNT PEDESTAL
SHORT PEDESTAL STANDARD PEDESTAL
M12 CAP SCREW
M8 NYLOC
NUTS
M8 FLAT WASHER
PADLOCK
35AH
BATTERY
++
--
6.5AH
BATTERY
CP77 CONTROLLER
CP87 SINGLE CONTROLLER
MAXI-MATE
GEARBOX
AUTO-MATE
GEARBOX
UT
O
-
M
A
T
A
E
X
E
A
A
M
I-
T
M
CONNECTING ARMSGEARBOXES
LONG CONNECTING ARM
SHORT CONNECTING ARM
CP6 BATTERY
ENCLOSURE
GATE BRACKET
ADAPTOR PIECE
BALL JOINT
DRIVE ARMS with ADAPTOR PIECE
500mm DRIVE ARM
400mm DRIVE ARM
250mm DRIVE ARM
CP7
I
R
C
Recommended Tools
Critical Dimensions
33
MASONRY BITS - 6mm
20mm FOR WALL MOUNT PEDESTAL
STEEL BITS 8,5mm/4,0mm/5,0mm
SPANNERS
22mm
19mm
17mm
2 x 13mm
10mm
SCREW DRIVERS
3,5mm FLAT
No 1 PHILLIPS
CRIMPING TOOL
AND PIN LUGS
PLIERS/SIDE
CUTTER
HAMMER
G-CLAMP
ELECTRIC
DRILLING
MACHINE
TAPE MEASURE
No 8 ALLEN KEY
HACKSAW
SOLDERING IRON
WELDING MACHINE
LEVEL
PICKSPADE
PLUMB BOB
CRITICAL DIMENSIONS
STANDARD DRIVE ARM
LENGTHS AVAILABLE
(See page 11, Fig. 2)
ABSOLUTE MINIMUM FOR "A" IS: - 220mm FOR AUTO-MATE
- 260mm FOR MAXI-MATE
250mm 400mm 500mm
FOR:
Standard
Maxi-Mate
or single
Auto-Mate
kits
FOR:
Standard
double
Auto-Mate
kits
FOR:
Limited
space or
outward
opening
applications
AA
400
315 150 430 365 530 515
240 635 560 790 760
AA AABB BB BB
RECOMMENDED
(See page 10)
MIN. NORMAL
OPERATION
(See page 11, Fig. 1)
B
"B" MUST BE
LESS THAN
VALUE
SHOWN IN
TABLE
DRIVE
ARM
HINGE
CENTRE
LINE
A
- DIMENSIONS
- MUNICIPAL BYLAWS
- WATER, SEWERAGE,
ELECTRICAL CABLES
CHECK:
}
"A" MUST BE GREATER
THAN VALUE
SHOWN IN TABLE
C
Cable Requirements
44
A MASTER MOTOR (MOTOR) and G.P. IN CONDUIT OR NORSK
INTERCOM/CABTYRE/
G.P. IN CONDUIT
INTERCOM/CABTYRE/
G.P. IN CONDUIT
INTERCOM/CABTYRE/
G.P. IN CONDUIT
INTERCOM/CABTYRE/
G.P. IN CONDUIT
INTERCOM/CABTYRE/
G.P. IN CONDUIT
INTERCOM IN CONDUIT
CABTYRE OR G.P. IN CONDUIT
CABTYRE OR G.P. IN CONDUIT
INTERCOM IN CONDUIT
NORSK IN CONDUIT OR S.W.A.
NORSK IN CONDUIT OR S.W.A.
3 CORE CABTYRE IN CONDUIT
G.P. IN CONDUIT OR NORSK
3 2,5
2,5 X
X
X
X
X
X
X
X
0,2
0,2
0,5
0,2
0,5
1,5
0,5
1,5
0,2
0,2
0,2
0,2
3
3
3
2 + E
2 + E
n
n
1 + 6
2
2 + E
2
2
2
3
3
MASTER MOTOR (LIMIT SWITCH)
SLAVE MOTOR (MOTOR) and
SLAVE MOTOR (LIMIT SWITCH)
EITHER: 220V AC SUPPLY CABLE
OR: 15V AC TRANSFORMER SECONDARY
INTERCOM IN HOUSE & STATUS
SIGNALLING
INTERCOM-CONTROL BOX TO
GOOSENECK
PILLAR LIGHTS
REMOTE RECEIVER
PEDESTRIAN KEYSWITCH
INFRA RED BEAM
SOLENOID STRIKE (not shown)
SOLAR PANEL (not shown)
G.P. = GENERAL PURPOSE HOUSE WIRING OR PANEL FLEX
S.W.A. = STEEL WIRE ARMOURED
n1 = CONSULT INTERCOM SUPPLIER FOR REQUIRED NO. OF CORES
n2 = CONSULT INTERCOM SUPPLIER FOR REQUIRED NO. OF CORES
= FOR OPTIMUM LIGHTNING PROTECTION USE SCREENED CABLE EARTHED AT BOTH ENDS
= CABLE TYPE IS MINIMUM RECOMMENDATION
TABLE 2 - CABLE REQUIREMENTS
B
C
D
E
F
G
H
I
J
K
NO
NO OF OPTIONAL CABLE TYPE
SIZE
mm
CORES
DESCRIPTION
2
INTERCOM
TO HOUSE
220V
MAINS
F
G
A
B
D
E
I
C
**
H
INTERCOM
GOOSENECK
THESE TABLES CAN BE USED AS A QUICK
ALTERNATIVE TO THE SETUP PROCEDURES
SHOWN ON PAGES 6 - 10
A
B
140mm
SEE NOTE 4
C
HINGE POINT
GATE BRACKET
GATE CLOSED
GATE OPEN
40mm
(See notes)
PILLAR
PEDESTAL
DRIVE ARM
OUTLINE OF
GEARBOX
COVER
GATE OPEN
ANGLE
1. All dimensions shown in millimetres.
2. All dimensions referenced to hinge point.
3. Gate thickness assumed to be 40mm.
4. Distance depends on pillar size. Check
carefully before installation.
NOTES:
O
GATE OPEN ANGLE = 110
ARM LENGTH
250mm ARM
400mm ARM
500mm ARM
A
360
540
670
B
265
525
700
C
305
488
610
O
GATE OPEN ANGLE = 90
ARM LENGTH
250mm ARM
400mm ARM
500mm ARM
A
235
340
410
B
385
700
915
C
354
566
707
S
Simplified Pedestal Mounting Position
55
S
Standard Pedestal Positioning (Gate Inward Opening)
66
(See Page 14 for Wall Mount Pedestals)
M
Mounting Control Box
XX
S2
XX
XX
S1
Standard Pedestal Positioning cont'd .....
77
xx
zz
S1S1
xx
S2S2
STEP 3
- MEASURE DISTANCE, Z, BETWEEN
S1 & S2 IN mm.
- USING Z, LOOK UP GATE OPENING
ANGLE AND DIMENSION C FOR SIZE
OF DRIVE ARM SUPPLIED (See Table
Overleaf).
STEP 2
- SWING GATE TO DESIRED OPEN
POSITION (70 - 120 DEGREES).
- MAKE SECOND MARK "S2" ON THE
GROUND.
e.g. SAY Z IS MEASURED AS 1482mm
CLOSEST Z VALUE IN TABLE = 1486mm
DIMENSION "C" FOR A 400mm DRIVE
ARM IS THEREFORE 538mm.
Z
(IN mm)
(mm) (Degrees) (mm) (mm) (mm)
250mm LONG 400mm LONG 500mm LONG
DIMENSION C FOR DRIVE ARMS:-
GATE OPENING
ANGLE
1147
1161
1176
1190
1204
1218
1231
1245
1259
1272
1286
1299
1312
1325
1338
1351
1364
1377
1389
1402
1414
1426
1439
1451
1463
1475
1486
1498
1509
1521
1532
1543
1554
1565
1576
1587
1597
1608
1618
1628
1638
1648
1658
1668
1677
1687
1696
1705
1714
1723
1732
436
431
425
420
415
411
406
402
397
393
389
385
381
377
374
370
367
363
360
357
354
351
348
345
342
339
336
334
331
329
326
324
322
319
317
315
313
311
309
307
305
303
302
300
298
296
295
293
292
290
289
697
689
681
672
665
657
650
643
636
629
622
616
610
604
598
592
587
581
576
571
566
561
556
551
547
543
538
534
530
526
522
518
515
511
508
504
501
498
494
491
488
485
482
480
477
474
472
469
467
464
462
872
861
851
841
831
821
812
803
795
786
778
770
762
755
747
740
733
726
720
713
707
701
695
689
684
678
673
668
663
658
653
648
643
639
635
630
626
622
618
614
610
607
603
600
596
593
590
586
583
580
577
70.0
71.0
72.0
73.0
74.0
75.0
76.0
77.0
78.0
79.0
80.0
81.0
82.0
83.0
84.0
85.0
86.0
87.0
88.0
89.0
90.0
91.0
92.0
93.0
94.0
95.0
96.0
97.0
98.0
99.0
100.0
101.0
102.0
103.0
104.0
105.0
106.0
107.0
108.0
109.0
110.0
111.0
112.0
113.0
114.0
115.0
116.0
117.0
118.0
119.0
120.0
88
T
T
able 3 - Pedestal Positioning
- SELECT VALUE OF Z IN TABLE CLOSEST TO THAT MEASURED
(Gate Inward Opening)
250mm - Limited space or outward opening applications
400mm - Standard double Auto-Mate kits
500mm - Standard Maxi-Mate or single Auto-Mate kits
DRIVE ARM LENGTH
APPLICATION
XX
S4
CC
GATE BRACKET
GATE SHOWN
CLOSED
CC
HINGE
CENTRELINE
Standard Pedestal Positioning cont'd.....
99
XX
XX
SETUP LINE
S4
S5
STEP 4
- MARK "S4" ON GROUND (GATE CLOSED).
- WELD OR BOLT BRACKET TO GATE.
- POSITION GATE BRACKET AT DIMENSION "C"
STEP 5
- MAKE MARK "S5" ON GROUND.
- SWING GATE TO OPEN POSITION, SAME
POSITION AS STEP 2.
- DRAW SETUP LINE THROUGH "S4" & "S5"
AND EXTEND AWAY FROM DRIVEWAY.
Positioning Gate Bracket
Marking Setup Line
60mm
WALL
PLAN VIEW
PILLAR
"S5"
SETUP LINE
"S4"
RECOMMENDED POSITION
DRIVE ARM END JUST
TOUCHES GATE
(See Step 7)
Standard Pedestal Positioning cont'd.....
Locate position of pedestal
1010
GATE SHOWN
OPEN
60mm
GATE BRACKET
SETUP
LINE
DRIVE ARM
S5
- PEDESTALS CAN BE MOUNTED "ANYWHERE"
ALONG A LINE 60mm AWAY FROM SETUP
LINE TOWARDS THE PILLAR.
STEP 6
RECOMMENDED LOCATION OF PEDESTAL
- LIE DRIVE ARM OVER SETUP LINE SUCH
THAT END OF DRIVE ARM LIES DIRECTLY
OVER MARK "S5".
- PEDESTAL POSITION LIES 60mm CLOSER
TO THE WALL FROM CENTRE LINE OF
DRIVE ARM MOUNTING HOLE.
STEP 7
PEDESTAL
ISOMETRIC VIEW
"S4"
Figure 1
Figure 2
+/- 180mm
"S5"
NOTE: GEARBOX JUST CLEARS
THE GATE IN THE FULLY OPEN
POSITION
PILLAR
W
A
L
L
Standard Pedestal Positioning cont'd.....
PILLAR
"S4"
"S5"
SEE SITE PREPARATION
DRAWING (PAGE 3)
1111
CONSULT CENTURION FOR
CORRECT POSITION OF
PEDESTAL
PLAN VIEW OF GEARBOX & PEDESTAL
POSITIONING
NOTE:
THIS SHOWS AN ALTERNATIVE
POSITION OF THE PEDESTAL IF
SPACE IS LIMITED.
NOTE:
ALTERNATIVE POSITION WHEN
THERE IS ABSOLUTE MINIMUM
SPACE BETWEEN WALL AND
GATE IN OPEN POSITION.
LIMITED SPACE
PLAN VIEW OF GEARBOX & PEDESTAL
POSITIONING (CONSULT CENTURION)
ABSOLUTE LIMIT
(NOT RECOMMENDED)
W
A
L
L
GATE SHOWN
CLOSED
1212
STEPS 9 & 10
- WHEN CONCRETE IS DRY, BOLT GEARBOX
ONTO PEDESTAL WITH 4 BOLTS M10 x 20,
AND WASHERS.
- LOOSELY FIT DRIVE ARM TO OUTPUT SHAFT
(USING M12 x 25 CAP SCREW) .
- CUT CONNECTING ARM TO FIT INSIDE
ADAPTOR PIECE, DEEPER THAN THE
FIXING HOLE.
CONNECTING
ARM
DRIVE ARM
FIXING HOLE
M12 x 25 CAP SCREW
M10 x 20
BOLTS
MOUNT GEARBOX ONTO
PEDESTAL AND BOLT
INTO PLACE
108 - 120mm
CONCRETE
BEND OUT
TABS
CONDUIT FOR MOTOR & LIMIT SWITCH CABLES
500mm
MIN
300mm
MIN
Standard Pedestal Positioning cont'd.....
- DIG HOLE FOR PEDESTAL.
- INSTALL CONDUIT TO PEDESTAL FROM
CONTROL BOX.
- CONCRETE PEDESTAL IN PLACE AS SHOWN.
- ENSURE PEDESTAL IS VERTICAL.
STEP 8
GATE BRACKET
CONTROL
BOX
CUT HERE
Install pedestal and determine
correct height.
Mount gearbox and connecting hardware
LEVEL
CONTROL
BOX
NUT
FIXING
HOLE
M8 x 40 SET SCREW
ADAPTOR
PIECE
CONNECTING
ARM
SETUP
LINE
SETUP
LINE
ROTATE CONNECTING ARMS
AND ADAPTOR PIECES TO GET
GATE END POINTS TO ALIGN
MOTOR
ALIGN GATE
END POINTS
180
o
180
o
THE CORRECT ARC
FOR LHS DRIVE ARM
THE CORRECT ARC
FOR RHS DRIVE ARM
CONNECTING
ARM
ADAPTOR PIECE
BALL JOINT
LOCK NUT
DRIVE ARM
MOTOR
1313
STEP 12
- ALIGN GATE END POINTS.
- LOCK ADAPTOR PIECE TO BALL JOINT
WITH LOCK NUTS.
STEP 11
- DRILL FIXING HOLE HORIZONTALLY
THROUGH CONNECTING ARM (8,5mm).
- FIT BOLT AND NUT.
Mount gearbox and connecting hardware cont'd....
O
Outward Swing, Pedestal Positioning
GATE OPENS
OUTWARDS
Positioning Gate Bracket
W
Wall Mount Pedestals
(Gate Inward Opening)
GATE BRACKET
HINGE
CENTRE LINE
743mm
84mm
743mm
O
NOTE: DIMENSIONS CRITICAL
- GATE OPENS OUTWARDS BUT MOTOR
REMAINS INSIDE PROPERTY.
- 250mm DRIVE ARM MUST BE USED.
- LONG CONNECTING ARM REQUIRED.
DRIVE ARM
SHOWN IN GATE
CLOSED POSITION
1414
STEP 4
- AFFIX GATE BRACKET TO GATE USING
DIMENSION "C" FROM HINGE CENTRE LINE.
- MARK S4 ON GROUND USING A PLUMB BOB.
STEPS 1 - 3
TO DETERMINE GATE OPENING ANGLE AND
DIMENSION "C" FOR POSITIONING THE GATE
BRACKET, REFER TO PAGE 6-7, STEPS 1-3
XX
S5
XX
SETUP LINE
GATE SHOWN
OPEN
PLUMB BOB
S4
Wall Mount Pedestal cont'd .....
1515
GATE SHOWN
OPEN
HORIZONTAL
LINE "L1"
100mm
STEP 6
- MARK HORIZONTAL LINE SHOWN ON
PILLAR 100mm BELOW TOP OF GATE
BRACKET.
STEP 5
- MARK POINT "S5" ON THE GROUND USING
A PLUMB BOB.
Marking Set-up Line
Determine Height of Pedestal
CONTROL
BOX
STEP 8
- INSTALL CABLE.
- BOLT WALL BRACKET TO WALL
USING AT LEAST M12 RAWL BOLTS.
GATE SHOWN
CLOSED
1616
GATE SHOWN
CLOSED
- MOVE WALL BRACKET LEFT OR RIGHT ALONG
LINE L1 UNTIL PLUM-BOB IS 60mm BACK FROM
SETUP LINE.
STEP 7
90
L1L1
o
USE M12
RAWLBOLTS
97mm
74.5mm
60mm
PLUMB-BOB
59mm
L1
T
N
SE
U
P
LI E
S4
S5
XX
XX
Wall Mount Pedestal cont'd .....
PILLAR
O
90
60mm
GATE OPEN
GATE CLOSED
E
TUP LI
N
S E
PLAN VIEW
Locate Pedestal
Mount Pedestal
Wall Mount Pedestal cont'd .....
1717
GATE SHOWN
CLOSED
FIXING HOLE
FOR STEPS 11 - 12 REFER TO "STANDARD PEDESTAL POSITIONING" ON PAGE 13.
CUT HERE
STEP 10
- BOLT GEARBOX IN PLACE.
- LOOSELY FIT DRIVE ARM TO OUTPUT SHAFT.
- CUT CONNECTING ARM TO FIT INSIDE
ADAPTOR PIECE, DEEPER THAN FIXING HOLE.
CONTROL
BOX
STEP 9
- BOLT PEDESTAL ADAPTOR
ON TO WALL BRACKET
BOLT
PEDESTAL
ADAPTOR
WALL BRACKET
FLAT WASHER
SPRING WASHER
NUT
Mount Gearbox and Connecting Hardware
1818
E
Electrical Connections
N.B.
Two controllers are available. Select the correct controller drawing from those shown below:
CP77 CONTROLLER -
DOUBLE/SINGLE SWING CONTROLLER WITH MULTIPLE FEATURES
PEDESTRIAN INPUT
NORMAL TRIGGER
PILLAR LIGHT OVER-RIDE
REMOTE STATUS LED
INFRA-RED BEAM
MASTER LIMIT SW OPEN
MASTER LIMIT SW CLOSED
SLAVE LIMIT SW OPEN
SLAVE LIMIT SW CLOSED
+ 12V DC, 3A AUX SUPPLY
SOLENOID STRIKE
15V AC SUPPLY
15V AC SUPPLY
AUTO CLOSE CONTROL
FREE EXIT LOOP
HOLIDAY LOCKOUT
SLAVE MOTOR
BATTERY
MASTER MOTOR
SIGNAL COMMONS (NEG)
PILLAR LIGHT CONTACT
(Potential Free)
1
2
3
4
5
6
7
8
9
10
11 12
13
14
15
16
+
-
}}
}}
}}
}}
}}
A
7 953
1
4
6 8
1210
14
16
11 13 15
2
C
C
D
E
F
G
I
B
H
CP77 CONTROL CARD
CP87 CONTROLLER -
PEDESTRIAN
COMMON (NEG)
LIMIT SWITCH (OPEN)
LIMIT SWITCH (CLOSE)
+ 12V 1A AUX SUPPLY
15V AC INPUT
15V AC INPUT
COMMON (NEG)
TRIGGER
MOTOR
BATTERY
1
2
3
4
5
6
7
8
9
}
}
7 953
4
6 8
CP87 CONTROL CARD
SINGLE MOTOR CONTROLLER WITH BASIC FEATURES
+
--
A B
C
D
1
2
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