Sealey SA297.V2 User manual

1”SQ DRIVE AIR IMPACT WRENCH - PIN

CLUTCH

MODEL NO: SA297.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,

and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

9 Follow all workshop safety rules, regulations, and conditions when using wrench.

9 Onlyqualiedandtrainedoperatorsshouldinstall,adjustorusetheassemblypowertoolforthreadedfasteners.

8 DO NOTmodifythisassemblypowertoolforthreadedfasteners.Modicationscanreducetheeectivenessofsafetymeasuresand

increase the risks to the operator.

8 DO NOT discardthesafetyinstructions;givethemtotheoperator.

8 DO NOTusethepowertoolforthreadedfastenersifithasbeendamaged.

9 Toolsshallbeinspectedperiodicallytoverifythatthemarkingsarelegiblymarkedonthetool.Theusershallcontactthemanufacturer

 toobtainreplacementmarkinglabelswhennecessary.

1.1. HAZARDS:

1.1.1. PROJECTILE

9 Failureoftheworkpiece,ofaccessoriesorevenoftheinsertedtoolitselfcangeneratehigh-velocityprojectiles.

9 Alwayswearimpact-resistanteyeprotectionduringtheoperationoftheassemblypowertoolforthreadedfasteners.Thegradeof

 protectionrequiredshouldbeassessedforeachuse.

9 Ensurethattheworkpieceissecurelyxed.

1.1.2. ENTANGLEMENT

9 Entanglementhazardscanresultinchoking,scalpingand/orlacerationsiflooseclothing,personaljewellery,neckwear,hairorgloves

 arenotkeptawayfromthetoolandaccessories.

9 Glovescanbecomeentangledwiththerotatingdrive,causingseveredorbrokenngers.Rotatingdrivesocketsanddriveextensions

 caneasilyentanglerubber-coatedormetal-reinforcedgloves.

8 DO NOTwearloose-ttingglovesorgloveswithcutorfrayedngers.

8 Neverholdthedrive,socketordriveextension.

9 Keephandsawayfromrotatingdrives.

1.1.3. OPERATING

9 Theuseofthetoolcanexposetheoperator’shandstohazardsincludingcrushing,impacts,cutsandabrasionsandheat.Wear 

 suitableglovestoprotecthands.

9 Operatorsandmaintenancepersonnelshallbephysicallyabletohandlethebulk,weightandpowerofthetool.

9 Holdthetoolcorrectly;bereadytocounteractnormalorsuddenmovementsandhavebothhandsavailable.

9 Maintainabalancedbodypositionandsecurefooting.

9 Incaseswherethemeanstoabsorbthereactiontorquearerequested,itisrecommendedtouseasuspensionarmwhenever 

 possible.Ifthatisnotpossible,sidehandlesarerecommendedforstraightcaseandpistol-griptools.

9 Releasethestart-and-stopdeviceinthecaseofaninterruptionoftheenergysupply.

9 Useonlylubricantsrecommendedbythemanufacturer.

9 Fingerscanbecrushedinopen-endedcrow-footnutrunners.

8 DO NOT useinconnedspacesandbewareofcrushinghandsbetweentoolandworkpiece,especiallywhenunscrewing.

1.1.4. REPETITIVE MOTIONS

9 Whenusingapowertoolfor,theoperatorcanexperiencediscomfortinthehands,arms,shoulders,neck,orotherpartsofthebody.

 Whileusinganassemblypowertoolforthreadedfasteners,theoperatorshouldadoptacomfortableposturewhilemaintainingsecure

 footingandavoidingawkwardoro-balancedpostures.Theoperatorshouldchangepostureduringextendedtasks,whichcanhelp

 avoiddiscomfortandfatigue.

9 Iftheoperatorexperiencessymptomssuchaspersistentorrecurringdiscomfort,pain,throbbing,aching,tingling,numbness,burning

 sensationsorstiness,thesewarningsignsshouldnotbeignored.Theoperatorshouldtelltheemployerandconsultaqualiedhealth

professional.

1.1.5. ACCESSORIES

9 Disconnecttheassemblypowertoolforthreadedfastenersfromtheenergysupplybeforechangingtheinsertedtooloraccessory.

8 DO NOTtouchsocketsoraccessoriesduringimpacting,asthisincreasestheriskofcuts,burnsorvibrationinjuries.

9 Useonlysizesandtypesofaccessoriesandconsumablesthatarerecommendedbytheassemblypowertoolforthreadedfasteners

 manufacturer;donotuseothertypesorsizesofaccessoriesandconsumables.

9 Useonlyimpact-wrench-ratedsocketsingoodcondition,aspoorconditionorhandsocketsandaccessoriesusedwithimpact 

 wrenchescanshatterandbecomeaprojectile.

SA297.V2Issue:124/03/23

Original Language Version

©JackSealeyLimited

Referto

instruction

manual

Weareye

protection

Wearear

protection

Wearamask Wearsafety

footwear

Wear

protective

gloves

1.1.6. WORKPLACE

9 Slips,tripsandfallsaremajorcausesofworkplaceinjury.Beawareofslipperysurfacescausedbytheuseofthetoolandalsoof

 triphazardscausedbytheairlineorhydraulichose.

9 Proceedwithcareinunfamiliarsurroundings.Hiddenhazards,suchaselectricityorotherutilitylines,canexist.

8 Notintendedforuseinpotentiallyexplosiveatmospheresandisnotinsulatedagainstcomingintocontactwithelectricpower.Make

 suretherearenoelectricalcables,gaspipes,etc.,thatcancauseahazardifdamagedbyuseofthetool.

1.1.7. DUST AND FUMES

9 Dustandfumesgeneratedwhenusingassemblypowertoolsforthreadedfastenerscancauseillhealth(forexamplecancer,birth

 defects,asthmaand/ordermatitis);riskassessmentandimplementationofappropriatecontrolsforthesehazardsareessential.

9 Riskassessmentshouldincludedustcreatedbytheuseofthetoolandthepotentialfordisturbingexistingdust.

9 Directtheexhaustsoastominimizedisturbanceofdustinadust-lledenvironment.

9 Wheredustorfumesarecreated,thepriorityshallbetocontrolthematthepointofemission.

9 Allintegralfeaturesoraccessoriesforthecollection,extractionorsuppressionofairbornedustorfumesshouldbecorrectlyused

 andmaintainedinaccordancewiththemanufacturer’sinstructions.

9 Userespiratoryprotectioninaccordancewithemployer’sinstructionsandasrequiredbyoccupationalhealthandsafetyregulations.

1.1.8. NOISE

9 Exposuretohighnoiselevelscancausepermanent,disablinghearinglossandotherproblems,suchastinnitus(ringing,buzzing,

 whistlingorhummingintheears).Thereforeariskassessmentandimplementationofappropriatecontrolsforthesehazards 

are essential.

9 Appropriatecontrolstoreducetheriskmayincludeactionssuchasdampingmaterialstopreventworkpiecesfrom“ringing”.

9 Usehearingprotectioninaccordancewithemployer’sinstructionsandasrequiredbyoccupationalhealthandsafetyregulations.

9 Operateandmaintaintheassemblypowertoolforthreadedfastenersasrecommendedintheinstructionshandbook,toprevent 

 anunnecessaryincreaseinnoiselevels.

9 Iftheassemblypowertoolforthreadedfastenershasasilencer,alwaysensureitisinplaceandingoodworkingorderwhenthe

 assemblypowertoolforthreadedfastenersisoperating.

9 Select,maintainandreplacetheconsumable/insertedtoolasrecommendedintheinstructionshandbook,topreventanunnecessary

increase in noise.

1.1.9. VIBRATION

9 Exposuretovibrationcancausedisablingdamagetothenervesandbloodsupplyofthehandsandarms.

9 Keepthehandsawayfromthesockets.

9 Wearwarmclothingwhenworkingincoldconditionsandkeepyourhandswarmanddry.

9 Ifyouexperiencenumbness,tingling,painorwhiteningoftheskininyourngersorhands,stopusingtheassemblypowertool 

 forthreadedfasteners,tellyouremployerandconsultaphysician.

9 Operateandmaintainthetoolforthreadedfastenersasrecommendedintheinstructionshandbook,topreventanunnecessary 

 increaseinvibrationlevels.

8 DO NOTusewornorill-ttingsocketsorextensions,asthisislikelytocauseasubstantialincreaseinvibration.

9 Select,maintainandreplacetheconsumable/insertedtoolasrecommendedintheinstructionshandbook,topreventanunnecessary

 increaseinvibrationlevels.

9 Sleevettingsshouldbeusedwherepracticable.

9 Supporttheweightofthetoolinastand,tensionerorbalancer,ifpossible.

9 Holdthetoolwithalightbutsafegrip,takingaccountoftherequiredhandreactionforces,becausetheriskfromvibrationisgenerally

greater when the grip force is higher.

1.2. PNEUMATIC POWER TOOLS

9 Airunderpressurecancausesevereinjury:

9 Alwaysshutoairsupply,drainhoseofairpressureanddisconnecttoolfromairsupplywhennotinuse,beforechangingaccessories

 orwhenmakingrepairs;

9 Neverdirectairatyourselforanyoneelse.

9 Whippinghosescancausesevereinjury.Alwayscheckfordamagedorloosehosesandttings.

9 Coldairshallbedirectedawayfromthehands.

8 DO NOT usequick-disconnectcouplingsattoolinletforimpactandair-hydraulicimpulsewrenches.Usehardenedsteel(ormaterial

 withcomparableshockresistance)threadedhosettings.

9 Wheneveruniversaltwistcouplings(clawcouplings)areused,lockpinsshallbeinstalledandwhipchecksafetycablesshallbeused

 tosafeguardagainstpossiblehose-to-toolandhose-and-hoseconnectionfailure.

8 DO NOTexceedthemaximumairpressurestatedonthetool.

9 Fortorque-controlandcontinuous-rotationtools,theairpressurehasasafetycriticaleectonperformance.Therefore,requirements

 forlengthanddiameterofthehoseshallbespecied.

9 Nevercarryanairtoolbythehose.

 WARNING!Disconnectfromairsupplybeforechangingaccessoriesorservicing.

9 Maintainthewrenchingoodconditionandreplaceanydamagedorwornparts.Usegenuinepartsonly.Unauthorisedpartsmaybe

 dangerousandwillinvalidatethewarranty.

 WARNING!Checkcorrectairpressureismaintainedandnotexceeded.Werecommend90psi.

9 Keepairhoseawayfromheat,oilandsharpedges.Checkairhoseforwearbeforeeachuseandensurethatallconnectionsare

secure.

 WARNING!Duetothepossiblepresenceofasbestosdustfrombrakelinings,whenworkingaroundvehiclebrakesystemswe 

 recommendyouwearsuitablerespiratoryprotection.

9 Keepchildrenandnonessentialpersonsawayfromtheworkingarea.

8 DO NOTusethewrenchforataskitisnotdesignedtoperform.

8 DO NOToperatewrenchifyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.

8 DO NOTcarrywrenchwithyourhandonthepowertriggerinordertoavoidunintentionalstarting.

9 Whennotinusedisconnectfromairsupplyandstoreinasafe,dry,childprooflocation.

Original Language Version

©JackSealeyLimited SA297.V2Issue:124/03/23

2. INTRODUCTION

Powerfultwinhammermechanismgiveshightorqueoutputsuitableforcommercialandagriculturaluse.3-Positiontorquecontrolwithreverse.

Suppliedwithextrahandleforaddedcontrol.

3. SPECIFICATION

Model No: .............................................................. SA297.V2

AirConsumption: ...................................................... 7.76cfm

Breakaway Torque: ..................................1548lb.ft(2100Nm).

Drive: ............................................................................. 1”Sq

Fastening Torque: .....................................1476lb.ft(2000Nm)

Free Speed: .............................................................4300rpm

InletSize: ..................................................................1/2”BSP

NoisePower/Pressure: ...................................... 108/97dB(A)

Operating Pressure: ...................................................... 90psi

Vibration/Uncertainty: ....................................... 12.58/1.5m/s²

4. PREPARATION

4.1.  Forrecommendedhook-up,procedureisshowninfigs1&2.

4.2. AIR SUPPLY

4.2.1.  Ensurewrenchairvalve(ortrigger)isinthe“o”positionbeforeconnectingtotheairsupply.

4.2.2.  Youwillrequireanairpressureof90psiandanairflowaccordingtospecification.

 WARNING! Ensuretheairsupplyiscleananddoesnotexceed90psiwhileoperatingthe wrench. Too high an air pressure and unclean

 airwillshortentheproductlifeduetoexcessivewearandmaybedangerouscausingdamageand/orpersonalinjury.

4.2.3.  Drainthecompressorairtankdaily.Waterintheairlinewilldamagethewrench.

4.2.4.  Cleancompressorairinletfilterweekly.

4.2.5.  Linepressureshouldbeincreasedtocompensateforunusuallylongairhoses(over8metres).Theminimumhosediametershouldbe

 1/4”I.D.andfittingsmusthavethesameinsidedimensions.

4.2.6.  Keephoseawayfromheat,oilandsharpedges.Checkhoseforwearandmakecertainthatallconnectionsaresecure.

4.3. COUPLINGS

4.3.1.  Vibrationmaycausefailureifaquickchangecouplingisconnecteddirectlytothewrench.Toovercomethis,connectaleaderhoseto

 thewrench.Aquickchangecouplingmaythenbeusedtoconnecttheleaderhosetotheairlinerecoilhose.Seegs1&2.

5. ASSEMBLY

5.1.  Fithandletothebodyinthedesiredorientation,g.3.

6. OPERATION

 WARNING! Ensure you read, understand and apply safety instructions before use.

6.1.1.  Onlyuseimpactsocketswhicharespecicallydesignedforusewithanimpactwrench.

6.1.2. Connect the wrench to the air hose as in Section 4.

6.1.3.  Placethesocketoverthesubjectnutanddepressthetriggertooperatethewrench.

6.1.4.  Tochangedrivedirectionturnthecontrolontherearofthebodytothedesireddirection,g.3.

6.1.5.  Thetorquemaybeadjustedintheforwardgearbyadjustingthetorquecontrolontherearofthebody,between1lowpower 

 and3fullpower,g.3.

6.1.6. The wrench incorporatestwoexhausts,oneatthebottomofthehandleandoneatthefrontabovethetrigger.Thehandle 

 exhaustisadjustableallowingyoutoadjusttheowthrougheitherthehandleorfrontexhaust.Whenthehandleexhaustisfullyopen

 thespeedofthewrenchisincreased,whenthehandleexhaustisclosedthewrenchspeedwilldecreaseandtheairwillbevented

 throughthefrontexhaust.

8 DO NOTuseanyadditionalforceuponthewrenchinordertoremoveanut.

8 DO NOTallowwrenchtofreerunforanextendedperiodoftimeasthiswillshortenitslife.

7. MAINTENANCE

 WARNING!Disconnectwrenchfromairsupplybeforechangingaccessories,servicingorperformingmaintenance.

 Replaceorrepairdamagedparts.Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

7.1.  IftheairsystemdoesnothaveanoilerlubricatetheairwrenchdailywithafewdropsofSealeyairtooloildrippedintotheairinlet.

7.2. Clean the wrench after use. DO NOT use worn or damaged sockets.

7.3.  Lossofpowerorerraticactionmaybeduetothefollowing:

a) Excessivedrainontheairline.Moistureorrestrictionintheairpipe.Incorrectsizeortypeofhoseconnectors.Toremedy,checkthe

air supply and follow instructions in Section 4.

b)Gritorgumdepositsinthewrenchmayalsoreduceperformance.Removethestrainer,cleanitandflushthewrenchoutwithgum

  solventoiloranequalmixtureofSAENo10oilandparaffin.Allowtodrybeforeuse.

  ForafullservicecontactyourlocalSealeyserviceagent.

5.5.  Whennotinuse,disconnectfromairsupply,cleanwrenchandstoreinasafe,dry,childprooflocation.

Original Language Version

fig.1

fig.2fig.3

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION

Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento

arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely

unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids

according to local regulations.

Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentparts

withoutpriornotice.Pleasenotethatotherversionsofthisproductareavailable.Ifyourequiredocumentationforalternativeversions,

pleaseemailorcallourtechnicalteamontechnical@sealey.co.ukor01284757505.

Important:NoLiabilityisacceptedforincorrectuseofthisproduct.

Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.

PURCHASE HERE

Original Language Version

WARNING! – Risk of Hand Arm Vibration Injury.

This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.

ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.

Thistoolistobeoperatedinaccordancewiththeseinstructions.

Measured vibration emission value (a): 12.58m/s²

Uncertainty value (k): 1.5m/s²

Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a

specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.

Ahealthandsafetyassessmentbytheuser(oremployer)willneedtobecarriedouttodeterminethesuitabledurationofuseforeachtool.

NB: StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.

Whilstinuse,theactualvaluewillvaryconsiderablyfromanddependonmanyfactors.

Suchfactorsinclude;theoperator,thetaskandtheinsertedtoolorconsumable.

NB:ensurethatthelengthofleaderhosesissufficienttoallowunrestricteduse,asthisalsohelpstoreducevibration.

The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration

Syndrome.

Health surveillance.

Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbemodified

accordingly.

Personal protective equipment.

Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe

uncontrolleduseofthistool.Werecommendasufficientsupplyofclothing(includinggloves)toenabletheoperatortoremainwarmanddryand

maintaingoodbloodcirculationinfingersetc.Pleasenotethatthemosteffectiveprotectionisprevention,pleaserefertotheCorrectUseand

Maintenancesectionintheseinstructions.GuidancerelatingtothemanagementofhandarmvibrationcanbefoundontheHSCwebsite

Sealey SA297.V2 User manual

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