Sealey SA297.V2 User manual

SA297.V2
Sealey
Brand
Sealey
Model
SA297.V2
Category
Power tools
Type
User manual

Sealey SA297.V2 is a 1”SQ Drive Air Impact Wrench with Pin Clutch, designed for heavy-duty fastening applications. Its powerful motor delivers high torque output, making it ideal for tasks like removing lug nuts, tightening bolts on machinery, and assembling metal structures. The pin clutch mechanism ensures precise control over torque, preventing overtightening and damage to fasteners. The wrench features a comfortable grip handle and a safety trigger to prevent accidental啟動, enhancing user safety. Its lightweight and compact design allows for easy maneuverability in confined spaces.

Sealey SA297.V2 is a 1”SQ Drive Air Impact Wrench with Pin Clutch, designed for heavy-duty fastening applications. Its powerful motor delivers high torque output, making it ideal for tasks like removing lug nuts, tightening bolts on machinery, and assembling metal structures. The pin clutch mechanism ensures precise control over torque, preventing overtightening and damage to fasteners. The wrench features a comfortable grip handle and a safety trigger to prevent accidental啟動, enhancing user safety. Its lightweight and compact design allows for easy maneuverability in confined spaces.

1”SQ DRIVE AIR IMPACT WRENCH - PIN
CLUTCH
MODEL NO: SA297.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9 Follow all workshop safety rules, regulations, and conditions when using wrench.
9 Onlyqualiedandtrainedoperatorsshouldinstall,adjustorusetheassemblypowertoolforthreadedfasteners.
8 DO NOTmodifythisassemblypowertoolforthreadedfasteners.Modicationscanreducetheeectivenessofsafetymeasuresand
increase the risks to the operator.
8 DO NOT discardthesafetyinstructions;givethemtotheoperator.
8 DO NOTusethepowertoolforthreadedfastenersifithasbeendamaged.
9 Toolsshallbeinspectedperiodicallytoverifythatthemarkingsarelegiblymarkedonthetool.Theusershallcontactthemanufacturer
 toobtainreplacementmarkinglabelswhennecessary.
1.1. HAZARDS:
1.1.1. PROJECTILE
9 Failureoftheworkpiece,ofaccessoriesorevenoftheinsertedtoolitselfcangeneratehigh-velocityprojectiles.
9 Alwayswearimpact-resistanteyeprotectionduringtheoperationoftheassemblypowertoolforthreadedfasteners.Thegradeof
 protectionrequiredshouldbeassessedforeachuse.
9 Ensurethattheworkpieceissecurelyxed.
1.1.2. ENTANGLEMENT
9 Entanglementhazardscanresultinchoking,scalpingand/orlacerationsiflooseclothing,personaljewellery,neckwear,hairorgloves
 arenotkeptawayfromthetoolandaccessories.
9 Glovescanbecomeentangledwiththerotatingdrive,causingseveredorbrokenngers.Rotatingdrivesocketsanddriveextensions
 caneasilyentanglerubber-coatedormetal-reinforcedgloves.
8 DO NOTwearloose-ttingglovesorgloveswithcutorfrayedngers.
8 Neverholdthedrive,socketordriveextension.
9 Keephandsawayfromrotatingdrives.
1.1.3. OPERATING
9 Theuseofthetoolcanexposetheoperator’shandstohazardsincludingcrushing,impacts,cutsandabrasionsandheat.Wear 
 suitableglovestoprotecthands.
9 Operatorsandmaintenancepersonnelshallbephysicallyabletohandlethebulk,weightandpowerofthetool.
9 Holdthetoolcorrectly;bereadytocounteractnormalorsuddenmovementsandhavebothhandsavailable.
9 Maintainabalancedbodypositionandsecurefooting.
9 Incaseswherethemeanstoabsorbthereactiontorquearerequested,itisrecommendedtouseasuspensionarmwhenever
 possible.Ifthatisnotpossible,sidehandlesarerecommendedforstraightcaseandpistol-griptools.
9 Releasethestart-and-stopdeviceinthecaseofaninterruptionoftheenergysupply.
9 Useonlylubricantsrecommendedbythemanufacturer.
9 Fingerscanbecrushedinopen-endedcrow-footnutrunners.
8 DO NOT useinconnedspacesandbewareofcrushinghandsbetweentoolandworkpiece,especiallywhenunscrewing.
1.1.4. REPETITIVE MOTIONS
9 Whenusingapowertoolfor,theoperatorcanexperiencediscomfortinthehands,arms,shoulders,neck,orotherpartsofthebody.
 Whileusinganassemblypowertoolforthreadedfasteners,theoperatorshouldadoptacomfortableposturewhilemaintainingsecure
 footingandavoidingawkwardoro-balancedpostures.Theoperatorshouldchangepostureduringextendedtasks,whichcanhelp
 avoiddiscomfortandfatigue.
9 Iftheoperatorexperiencessymptomssuchaspersistentorrecurringdiscomfort,pain,throbbing,aching,tingling,numbness,burning
 sensationsorstiness,thesewarningsignsshouldnotbeignored.Theoperatorshouldtelltheemployerandconsultaqualiedhealth
professional.
1.1.5. ACCESSORIES
9 Disconnecttheassemblypowertoolforthreadedfastenersfromtheenergysupplybeforechangingtheinsertedtooloraccessory.
8 DO NOTtouchsocketsoraccessoriesduringimpacting,asthisincreasestheriskofcuts,burnsorvibrationinjuries.
9 Useonlysizesandtypesofaccessoriesandconsumablesthatarerecommendedbytheassemblypowertoolforthreadedfasteners
 manufacturer;donotuseothertypesorsizesofaccessoriesandconsumables.
9 Useonlyimpact-wrench-ratedsocketsingoodcondition,aspoorconditionorhandsocketsandaccessoriesusedwithimpact
 wrenchescanshatterandbecomeaprojectile.
SA297.V2Issue:124/03/23
Original Language Version
©JackSealeyLimited
Referto
instruction
manual
Weareye
protection
Wearear
protection
Wearamask Wearsafety
footwear
Wear
protective
gloves
1.1.6. WORKPLACE
9 Slips,tripsandfallsaremajorcausesofworkplaceinjury.Beawareofslipperysurfacescausedbytheuseofthetoolandalsoof
 triphazardscausedbytheairlineorhydraulichose.
9 Proceedwithcareinunfamiliarsurroundings.Hiddenhazards,suchaselectricityorotherutilitylines,canexist.
8 Notintendedforuseinpotentiallyexplosiveatmospheresandisnotinsulatedagainstcomingintocontactwithelectricpower.Make
 suretherearenoelectricalcables,gaspipes,etc.,thatcancauseahazardifdamagedbyuseofthetool.
1.1.7. DUST AND FUMES
9 Dustandfumesgeneratedwhenusingassemblypowertoolsforthreadedfastenerscancauseillhealth(forexamplecancer,birth
 defects,asthmaand/ordermatitis);riskassessmentandimplementationofappropriatecontrolsforthesehazardsareessential.
9 Riskassessmentshouldincludedustcreatedbytheuseofthetoolandthepotentialfordisturbingexistingdust.
9 Directtheexhaustsoastominimizedisturbanceofdustinadust-lledenvironment.
9 Wheredustorfumesarecreated,thepriorityshallbetocontrolthematthepointofemission.
9 Allintegralfeaturesoraccessoriesforthecollection,extractionorsuppressionofairbornedustorfumesshouldbecorrectlyused
 andmaintainedinaccordancewiththemanufacturer’sinstructions.
9 Userespiratoryprotectioninaccordancewithemployer’sinstructionsandasrequiredbyoccupationalhealthandsafetyregulations.
1.1.8. NOISE
9 Exposuretohighnoiselevelscancausepermanent,disablinghearinglossandotherproblems,suchastinnitus(ringing,buzzing,
 whistlingorhummingintheears).Thereforeariskassessmentandimplementationofappropriatecontrolsforthesehazards
are essential.
9 Appropriatecontrolstoreducetheriskmayincludeactionssuchasdampingmaterialstopreventworkpiecesfrom“ringing”.
9 Usehearingprotectioninaccordancewithemployer’sinstructionsandasrequiredbyoccupationalhealthandsafetyregulations.
9 Operateandmaintaintheassemblypowertoolforthreadedfastenersasrecommendedintheinstructionshandbook,toprevent 
 anunnecessaryincreaseinnoiselevels.
9 Iftheassemblypowertoolforthreadedfastenershasasilencer,alwaysensureitisinplaceandingoodworkingorderwhenthe
 assemblypowertoolforthreadedfastenersisoperating.
9 Select,maintainandreplacetheconsumable/insertedtoolasrecommendedintheinstructionshandbook,topreventanunnecessary
increase in noise.
1.1.9. VIBRATION
9 Exposuretovibrationcancausedisablingdamagetothenervesandbloodsupplyofthehandsandarms.
9 Keepthehandsawayfromthesockets.
9 Wearwarmclothingwhenworkingincoldconditionsandkeepyourhandswarmanddry.
9 Ifyouexperiencenumbness,tingling,painorwhiteningoftheskininyourngersorhands,stopusingtheassemblypowertool 
 forthreadedfasteners,tellyouremployerandconsultaphysician.
9 Operateandmaintainthetoolforthreadedfastenersasrecommendedintheinstructionshandbook,topreventanunnecessary 
 increaseinvibrationlevels.
8 DO NOTusewornorill-ttingsocketsorextensions,asthisislikelytocauseasubstantialincreaseinvibration.
9 Select,maintainandreplacetheconsumable/insertedtoolasrecommendedintheinstructionshandbook,topreventanunnecessary
 increaseinvibrationlevels.
9 Sleevettingsshouldbeusedwherepracticable.
9 Supporttheweightofthetoolinastand,tensionerorbalancer,ifpossible.
9 Holdthetoolwithalightbutsafegrip,takingaccountoftherequiredhandreactionforces,becausetheriskfromvibrationisgenerally
greater when the grip force is higher.
1.2. PNEUMATIC POWER TOOLS
9 Airunderpressurecancausesevereinjury:
9 Alwaysshutoairsupply,drainhoseofairpressureanddisconnecttoolfromairsupplywhennotinuse,beforechangingaccessories
 orwhenmakingrepairs;
9 Neverdirectairatyourselforanyoneelse.
9 Whippinghosescancausesevereinjury.Alwayscheckfordamagedorloosehosesandttings.
9 Coldairshallbedirectedawayfromthehands.
8 DO NOT usequick-disconnectcouplingsattoolinletforimpactandair-hydraulicimpulsewrenches.Usehardenedsteel(ormaterial
 withcomparableshockresistance)threadedhosettings.
9 Wheneveruniversaltwistcouplings(clawcouplings)areused,lockpinsshallbeinstalledandwhipchecksafetycablesshallbeused
 tosafeguardagainstpossiblehose-to-toolandhose-and-hoseconnectionfailure.
8 DO NOTexceedthemaximumairpressurestatedonthetool.
9 Fortorque-controlandcontinuous-rotationtools,theairpressurehasasafetycriticaleectonperformance.Therefore,requirements
 forlengthanddiameterofthehoseshallbespecied.
9 Nevercarryanairtoolbythehose.
WARNING!Disconnectfromairsupplybeforechangingaccessoriesorservicing.
9 Maintainthewrenchingoodconditionandreplaceanydamagedorwornparts.Usegenuinepartsonly.Unauthorisedpartsmaybe
 dangerousandwillinvalidatethewarranty.
WARNING!Checkcorrectairpressureismaintainedandnotexceeded.Werecommend90psi.
9 Keepairhoseawayfromheat,oilandsharpedges.Checkairhoseforwearbeforeeachuseandensurethatallconnectionsare
secure.
WARNING!Duetothepossiblepresenceofasbestosdustfrombrakelinings,whenworkingaroundvehiclebrakesystemswe 
 recommendyouwearsuitablerespiratoryprotection.
9 Keepchildrenandnonessentialpersonsawayfromtheworkingarea.
8 DO NOTusethewrenchforataskitisnotdesignedtoperform.
8 DO NOToperatewrenchifyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
8 DO NOTcarrywrenchwithyourhandonthepowertriggerinordertoavoidunintentionalstarting.
9 Whennotinusedisconnectfromairsupplyandstoreinasafe,dry,childprooflocation.
Original Language Version
©JackSealeyLimited SA297.V2Issue:124/03/23
2. INTRODUCTION
Powerfultwinhammermechanismgiveshightorqueoutputsuitableforcommercialandagriculturaluse.3-Positiontorquecontrolwithreverse.
Suppliedwithextrahandleforaddedcontrol.
3. SPECIFICATION
Model No: .............................................................. SA297.V2
AirConsumption: ...................................................... 7.76cfm
Breakaway Torque: ..................................1548lb.ft(2100Nm).
Drive: ............................................................................. 1”Sq
Fastening Torque: .....................................1476lb.ft(2000Nm)
Free Speed: .............................................................4300rpm
InletSize: ..................................................................1/2”BSP
NoisePower/Pressure: ...................................... 108/97dB(A)
Operating Pressure: ...................................................... 90psi
Vibration/Uncertainty: ....................................... 12.58/1.5m/s²
4. PREPARATION
4.1.  Forrecommendedhook-up,procedureisshowninfigs1&2.
4.2. AIR SUPPLY
4.2.1.  Ensurewrenchairvalve(ortrigger)isinthe“o”positionbeforeconnectingtotheairsupply.
4.2.2.  Youwillrequireanairpressureof90psiandanairflowaccordingtospecification.
WARNING! Ensuretheairsupplyiscleananddoesnotexceed90psiwhileoperatingthe wrench. Too high an air pressure and unclean
 airwillshortentheproductlifeduetoexcessivewearandmaybedangerouscausingdamageand/orpersonalinjury.
4.2.3.  Drainthecompressorairtankdaily.Waterintheairlinewilldamagethewrench.
4.2.4.  Cleancompressorairinletfilterweekly.
4.2.5.  Linepressureshouldbeincreasedtocompensateforunusuallylongairhoses(over8metres).Theminimumhosediametershouldbe
 1/4”I.D.andfittingsmusthavethesameinsidedimensions.
4.2.6.  Keephoseawayfromheat,oilandsharpedges.Checkhoseforwearandmakecertainthatallconnectionsaresecure.
4.3. COUPLINGS
4.3.1.  Vibrationmaycausefailureifaquickchangecouplingisconnecteddirectlytothewrench.Toovercomethis,connectaleaderhoseto
 thewrench.Aquickchangecouplingmaythenbeusedtoconnecttheleaderhosetotheairlinerecoilhose.Seegs1&2.
5. ASSEMBLY
5.1.  Fithandletothebodyinthedesiredorientation,g.3.
6. OPERATION
WARNING! Ensure you read, understand and apply safety instructions before use.
6.1.1.  Onlyuseimpactsocketswhicharespecicallydesignedforusewithanimpactwrench.
6.1.2. Connect the wrench to the air hose as in Section 4.
6.1.3.  Placethesocketoverthesubjectnutanddepressthetriggertooperatethewrench.
6.1.4.  Tochangedrivedirectionturnthecontrolontherearofthebodytothedesireddirection,g.3.
6.1.5.  Thetorquemaybeadjustedintheforwardgearbyadjustingthetorquecontrolontherearofthebody,between1lowpower
 and3fullpower,g.3.
6.1.6. The wrench incorporatestwoexhausts,oneatthebottomofthehandleandoneatthefrontabovethetrigger.Thehandle 
 exhaustisadjustableallowingyoutoadjusttheowthrougheitherthehandleorfrontexhaust.Whenthehandleexhaustisfullyopen
 thespeedofthewrenchisincreased,whenthehandleexhaustisclosedthewrenchspeedwilldecreaseandtheairwillbevented
 throughthefrontexhaust.
8 DO NOTuseanyadditionalforceuponthewrenchinordertoremoveanut.
8 DO NOTallowwrenchtofreerunforanextendedperiodoftimeasthiswillshortenitslife.
7. MAINTENANCE
WARNING!Disconnectwrenchfromairsupplybeforechangingaccessories,servicingorperformingmaintenance.
 Replaceorrepairdamagedparts.Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
7.1.  IftheairsystemdoesnothaveanoilerlubricatetheairwrenchdailywithafewdropsofSealeyairtooloildrippedintotheairinlet.
7.2. Clean the wrench after use. DO NOT use worn or damaged sockets.
7.3.  Lossofpowerorerraticactionmaybeduetothefollowing:
a) Excessivedrainontheairline.Moistureorrestrictionintheairpipe.Incorrectsizeortypeofhoseconnectors.Toremedy,checkthe
air supply and follow instructions in Section 4.
b)Gritorgumdepositsinthewrenchmayalsoreduceperformance.Removethestrainer,cleanitandflushthewrenchoutwithgum
 solventoiloranequalmixtureofSAENo10oilandparaffin.Allowtodrybeforeuse.
 ForafullservicecontactyourlocalSealeyserviceagent.
5.5.  Whennotinuse,disconnectfromairsupply,cleanwrenchandstoreinasafe,dry,childprooflocation.
Original Language Version
©JackSealeyLimited SA297.V2Issue:124/03/23
fig.1
fig.2fig.3
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
according to local regulations.
Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentparts
withoutpriornotice.Pleasenotethatotherversionsofthisproductareavailable.Ifyourequiredocumentationforalternativeversions,
pleaseemailorcallourtechnicalteamontechnical@sealey.co.ukor01284757505.
Important:NoLiabilityisacceptedforincorrectuseofthisproduct.
Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
REGISTER YOUR
PURCHASE HERE
Original Language Version
©JackSealeyLimited SA297.V2Issue:124/03/23
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
Thistoolistobeoperatedinaccordancewiththeseinstructions.
Measured vibration emission value (a): 12.58m/s²
Uncertainty value (k): 1.5m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
Ahealthandsafetyassessmentbytheuser(oremployer)willneedtobecarriedouttodeterminethesuitabledurationofuseforeachtool.
NB: StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.
Whilstinuse,theactualvaluewillvaryconsiderablyfromanddependonmanyfactors.
Suchfactorsinclude;theoperator,thetaskandtheinsertedtoolorconsumable.
NB:ensurethatthelengthofleaderhosesissufficienttoallowunrestricteduse,asthisalsohelpstoreducevibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbemodified
accordingly.
Personal protective equipment.
Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolleduseofthistool.Werecommendasufficientsupplyofclothing(includinggloves)toenabletheoperatortoremainwarmanddryand
maintaingoodbloodcirculationinfingersetc.Pleasenotethatthemosteffectiveprotectionisprevention,pleaserefertotheCorrectUseand
Maintenancesectionintheseinstructions.GuidancerelatingtothemanagementofhandarmvibrationcanbefoundontheHSCwebsite
www.hse.gov.uk-Hand-ArmVibrationatWork.
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Sealey SA297.V2 User manual

SA297.V2
Sealey
Brand
Sealey
Model
SA297.V2
Category
Power tools
Type
User manual

Sealey SA297.V2 is a 1”SQ Drive Air Impact Wrench with Pin Clutch, designed for heavy-duty fastening applications. Its powerful motor delivers high torque output, making it ideal for tasks like removing lug nuts, tightening bolts on machinery, and assembling metal structures. The pin clutch mechanism ensures precise control over torque, preventing overtightening and damage to fasteners. The wrench features a comfortable grip handle and a safety trigger to prevent accidental啟動, enhancing user safety. Its lightweight and compact design allows for easy maneuverability in confined spaces.

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