Bercomac 700457-4 700458-2 User manual

1

BERCO

Subframe with Electric Lift & Drive Mechanism

for

HUSQVARNA, ARIENS, POULAN, DIXON & WEEDEATER

tractors

107302

CAUTION:

READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE

OPERATING YOUR EQUIPMENT

107302_EN O-06

* ASSEMBLY * REPAIR PARTS

* OPERATION * MAINTENANCE

OWNER’S MANUAL

Model Number

700457-4 Subframe with Winch

700458-1 Compact Drive Mechanism

700458-2 Compact Drive Mechanism

700459-1 Northeast Drive Mechanism

700459-2 Northeast Drive Mechanism

2

LIMITED WARRANTY

Bercomac Limitée

92, Fortin North, Adstock, Quebec, Canada, G0N 1S0

Conditions and Products Covered:

BERCOMAC guarantees any part of the product or accessory

manufactured by BERCOMAC and found in the reasonable

judgment of BERCOMAC to be defective in material and or

workmanship will be repaired or replaced by an authorized

dealer without charge up to our maximum labor rates and pre-

established times. For replacement parts only standard ground

freight services are covered. This warranty extends to the

original retail purchaser only and is not transferable to any

subsequent purchasers. This warranty applies to the products

bought and used in North America.

Warranty Period

(from date of the original retail purchase)

 Residential use: 1 year

 Semi-commercial, professional or rental use: 90 days

Exceptions Noted Below; the following items are guaranteed

by the original manufacturer and have their own warranty,

conditions and limited time:

 Tire Chains: 90 days

 Engines: Will vary as per the manufacturer

Please refer to the engine manufacturer’s warranty

statement included with the unit. BERCOMAC is not

authorized to handle warranty adjustments on engines.

Items and Conditions NOT Covered:

This warranty does not cover the following:

 Pick-up or delivery charges or in-home services fees.

 Any damage or deterioration of the unit, parts and or finish

of these due to normal use, wear and tear, or exposure.

 Cost of regular use or maintenance service or parts, such as

gas, oil, lubricants, tune-up parts, and adjustments.

 Any part or accessory which has been altered, modified,

misused, neglected, accidentally damaged or not properly

installed, maintained, stored or repaired not in accordance

with the instructions in the owner’s manual.

 Repair due to normal wear and or any wear items such as

shear pins, bolts, belts, etc.

 Expedited freight fee services for replacement parts.

 Shear bolts and shear pins are to be considered as a

preventive measure not as an assured protection, any

damages resulting from the lack of shear bolts breakage are

not covered.

 Damages due to product being installed on a vehicle other

than stipulated in owner’s manual.

NOTE: All warranty work must be performed by an authorized

dealer using original (manufacturer) replacement parts.

Owner’s Responsibilities:

BERCOMAC’s defective equipment or part must be returned

to an authorized dealer within the warranty period for repairs.

In the event that defective merchandise must be returned to

manufacturer for repairs, freight fees are prepaid and a written

authorization from BERCOMAC must be obtained by dealer

prior to the shipment. This warranty extends only to

equipment operated under normal conditions. To validate a

warranty claim, it is the user’s responsibility to maintain and

service the unit as specified in the owner’s manual or to have

the unit serviced at their dealer at their expense.

General Conditions:

The sole liability of BERCOMAC with respect to this warranty

shall be strictly and exclusively repair and replacement as

mentioned herein. BERCOMAC shall not have any liability for

any other costs, loss or damage, including but not limited to,

any incidental or consequential loss or damage.

Taking advantage of the warranty does not in any way extend

the length or renewal of the warranty.

In particular, without being limited to, BERCOMAC shall have

no liability or responsibility for:

 Travel time, overtime, after hours time or other

extraordinary repair charges or relating to repairs and or

replacements outside of normal business hours.

 Rental of like or similar replacement equipment during the

period of any, repair or replacement work.

 Any communicating or travel charges.

 Loss or damage to person or property other than that

covered by the terms of this warranty.

 Any claims for lost revenue, lost profit or any similar costs

as a result of damage or repair.

 Attorney’s fees.

BERCOMAC’s responsibility in respect to claims is limited to

making the required repairs or replacement without charge up

to our maximum labor rates and pre-established times and no

claim of breach of warranty shall be cause for cancellation or

rescission of the contract of sale of any product or accessory.

In no event recovery of any kind be greater than the amount of

the purchase price of the product sold.

This warranty gives you specific legal rights. You may also

have other rights, which vary from state to state.

NOTE: Bercomac reserves the right to change or improve the design of any part or accessory without assuming any obligation to modify

any product previously manufactured.

Instructions for Obtaining Warranty Services:

Contact dealer where equipment was purchased or any other BERCO service dealer to arrange service at their dealership. Requests for

warranty claims must be carried out through the same distribution network used to purchase the product.. Don't forget to bring your proof

of purchase (sales receipt) to the BERCOMAC dealer.

1

TABLE OF CONTENTS

INTRODUCTION ...................................................................................................................................................... 2

SAFETY PRECAUTIONS ........................................................................................................................................ 3

SAFETY DECALS .................................................................................................................................................... 5

ASSEMBLY

Tools Required ........................................................................................................................................... 6

Step 1: Subframe Installation ..................................................................................................................... 7

Step 2: Installation the Winch Control Switch ........................................................................................... 9

Step 3: Drive Mechanism Installation ........................................................................................................ 13

OPERATION & MAINTENANCE

Controls ....................................................................................................................................................... 16

Maintenance ............................................................................................................................................... 16

Belt Replacement ....................................................................................................................................... 16

Verify Tire Pressure .................................................................................................................................... 16

DISMOUNTING & STORAGE

Dismounting ................................................................................................................................................ 16

Storage ........................................................................................................................................................ 16

TROUBLE SHOOTING ............................................................................................................................................ 17

TORQUE SPECIFICATION TABLE ....................................................................................................................... 19

PARTS BREAKDOWN AND PARTS LIST

Compact Drive Mechanism 700458-1 ...................................................................................................... 20

Compact Drive Mechanism 700458-2 ...................................................................................................... 22

Northeast Drive Mechanism 700459-1 ..................................................................................................... 24

Northeast Drive Mechanism 700459-2 ..................................................................................................... 26

Winch ......................................................................................................................................................... 28

Subframe 700457-4 .................................................................................................................................... 30

ATTACHMENTS ....................................................................................................................................................... 33

PAGE

2

INTRODUCTION

TO THE PURCHASER

This new accessory was carefully designed to give years of dependable service. This manual has been provided to

assist in the safe operation and servicing of your attachment.

NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but

are intended for reference only and are based on the latest product information available at the time of publication.

Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to

use. Carefully read, understand and follow these recommendations and insist that they be followed by those who will

use this attachment.

THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS

MANUAL THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH.

DANGER, WARNING, AND CAUTION ARE SIGNAL WORDS USED TO IDENTIFY THE LEVEL OF

HAZARD. HOWEVER, REGARDLESS OF THE HAZARD, BE EXTREMELY CAREFUL.

DANGER: Signals an extreme hazard that will cause serious injury or death if recommended precautions

are not followed.

WARNING: Signals a hazard that may cause serious injury or death if the recommended precautions are

not followed.

CAUTION: Signals a hazard that may cause minor or moderate injury if the recommended precautions are

not followed.

Record your attachment serial number and purchase date in the section reserved below (there is no serial number on

the subframe). Your dealer requires this information to give you prompt, efficient service when ordering replacement

parts. Use only genuine parts when replacements are required.

If warranty repairs are required please present this registration booklet and original sales invoice to your selling dealer

for warranty service.

This manual should be kept for future reference.

Please check if you have received all the parts for your kit with the list of the

bag and the list of the box.

SERIAL NUMBER : ___________________________

(IF APPLICABLE)

MODEL NUMBER: ___________________________

PURCHASE DATE : ___________________________

3

SAFETY PRECAUTIONS

Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle

and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the

following safety instructions could result in serious injury. All operators, no matter how experienced they may be,

should read this and other manuals related to the vehicle and accessory before operating. It is the owner's legal

obligation to instruct all operators in safe operation of the accessory.

GLOSSARY:

In this manual, right and left sides are determined by

sitting on the seat of the vehicle facing forward.

In this manual, "accessories" means attachments

(snowblower, rotary broom, blade etc.) that you install

on the vehicle (lawn tractors, A.T.V. s etc).

TRAINING:

This symbol, "Safety Alert Symbol", is used

throughout this manual and on the

accessory’s safety labels to warn of the

possibility of serious injury. Please take

special care in reading and understanding

the safety precautions before operating the

vehicle and accessory.

1. Read this owner's manual carefully. Be thoroughly

familiar with the controls and proper use of the

vehicle and accessory. Know how to stop the unit

and disengage the controls quickly.

2. Never allow children to operate the vehicle nor the

accessory. Never allow adults to operate the vehicle

nor the accessory without proper instructions.

3. No one should operate the vehicle nor the

accessory while intoxicated or while taking

medication that impairs the senses or reactions.

4. Keep the area of operation clear of all people,

particularly small children and pets.

5. Never start or operate the accessories except from

the operator’s station on the power unit except if

this is impossible.

PREPARATION:

1. Thoroughly inspect the area where the accessory

is to be used and remove door mats, all foreign

objects and the like.

2. For motorized accessories, disengage all clutches

and shift into neutral before starting engine.

3. Do not operate the accessory without wearing

adequate winter outer garments. Avoid loose fitting

clothing that can get caught in moving parts. Wear

footwear that will improve footing on slippery

surfaces.

4. Handle fuel with care, it is highly flammable.

a) Use approved fuel container.

b) Never add fuel to a running engine or hot engine.

c) Fill fuel tank outdoors with extreme care. Never fill

fuel tank indoors.

d) Never fill containers inside a vehicle, or on a

truck or a trailer bed with a plastic liner. Always

place containers on the ground, away from your

vehicle, before filling.

e) When practical, remove gas-powered

equipment from the truck or trailer and refuel it

on the ground. If this is not possible, then refuel

such equipment on a trailer with a portable

container, rather than from a gasoline

dispenser nozzle.

f) Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times, until

refueling is complete. Do not use a nozzle lock-

open device.

g) Replace fuel cap securely and wipe up spilled

fuel.

h) If fuel is spilled on clothing, change clothing

immediately.

5. Never attempt to make any adjustments while the

engine (motor) is running (except when specifically

recommended by manufacturer).

6. Let the vehicle and accessory adjust to outdoor

temperatures before using.

7. Never use an accessory without proper guards,

plates, or other safety protective devices in place

8. Always make sure to wear the appropriate safety

equipment required (glasses, muffs, mask…) for

each type of product. See operation section.

9. Always make sure of having safe traction on the

vehicle by using the recommended accessories

(chains, A.T.V. tracks, counterweights…). See

operation section.

10. Always make sure all components are correctly

installed. (driveline securely attached and locked at

both ends, belts properly installed…)

11. If applicable, always handle the winch cable with

thick leather gloves.

12. Never modify the accessory or any part without

the written consent from the manufacturer.

4

OPERATION:

1. Do not put hands or feet near, under or inside rotating

parts.

2. Exercise extreme caution when operating on or

crossing gravel drives, walks or roads. Stay alert for

hidden hazards or traffic. Do not carry passengers.

3. After striking a foreign object, stop the engine (motor),

disconnect the wire from the spark plug(s) and keep

wire away to prevent accidental starting. Thoroughly

inspect the accessory for any damage and repair

damage before restarting and using the accessory.

4. If the unit should start to vibrate abnormally, stop the

engine (motor) and check immediately for the

cause. Vibration is generally a warning of trouble.

5. Take all possible precautions when leaving the

vehicle unattended. Disengage the power take-off,

lower the attachment, place the transmission into

neutral, set the parking brake, stop the engine and

remove the ignition key.

6. Do not run the engine indoors, except when starting

the engine and for transporting in or out of the

building. Do not operate or let motor run in a storage

area without ventilation because gas contains

carbon monoxide which is odorless, colorless and

can cause death.

7. Never use the accessories across the face of

slopes, go from top to bottom. Exercise extreme

caution when using equipment on slopes. Do not

attempt to clear a steep slope.

8. Never tolerate bystanders in the working zone.

Never use an accessory in the direction of

bystanders, it might throw gravel or debris that can

hurt people or damage property.

9. Never operate the accessory at high transport

speeds on slippery surfaces. Use care when

backing up.

10. Do not carry passengers.

11. Disengage power to the accessory when it is

transported or not in use.

12. Never operate the accessory without good visibility

or light.

13. Keep the accessory away from heat sources or

flames.

14. If applicable, never handle the winch cable or hook

while in tension.

MAINTENANCE AND STORAGE

1. When cleaning, repairing or inspecting the vehicle

and accessory: stop the engine, set brake, remove

ignition key, and wait that all moving parts have

stopped. For gasoline engine, disconnect wire from

the spark plug(s) and keep wire away to prevent

accidental starting.

2. Check all the bolts and components at frequent

intervals to make sure that they are properly

tightened.

3. Never store a motorized accessory with fuel in the

fuel tank inside a building where ignition sources are

present such as hot water and space heaters,

clothes dryers, and the like. Allow the engine to cool

before storing in any enclosure.

4. Always refer to the owner’s manual when you store

the accessory and vehicle for a prolonged or an

unspecified length of time.

5. Maintain or replace safety and instruction labels, as

necessary.

6 For winter accessories, (if applicable), let the engine

run for a few minutes after clearing snow in order to

prevent the rotary parts from freezing.

7. Inspect the vehicle’s and accessory’s air filter (if

applicable) every day. Clean it or replace it as

necessary. Change the oil more often when working

in dusty conditions. See the vehicle’s and

accessory's owner’s manual.

TRANSPORT

1. Review Transport Safety instructions in vehicle

manual before moving.

2. Check with local authorities regarding transport on

public roads. Obey all applicable laws and

regulations.

3. Make sure all lights and reflectors that are required

by the local highway and transport authorities

(exemple : SMV (Slow Moving Vehicle)) are in

place, are clean, and can be seen clearly by all

overtaking and oncoming traffic.

4. Never have the equipment in operation during

transport.

5. Always travel at a safe speed.

SAFETY PRECAUTIONS

5

SAFETY DECALS

REPLACE IF DECALS ARE DAMAGED

SEE PARTS BREAKDOWN FOR DECAL LOCATION

DECAL #105133

Failure to observe these instructions could lead to

severe injury or death.

To avoid injury to hands or fingers:

-Always keep hands clear of rope hook loop, ,hook and

fairlead opening during installation , operation and

when spooling in or out.

-Always use extreme caution when handling hook and

rope during spooling operations.

-Always wear heavy leather gloves when handling rope.

-Keep hands away from the hot surface.

6

ASSEMBLY

IMPORTANT: TORQUE ALL BOLTS ACCORDING TO TORQUE SPECIFICATION TABLE WHEN STATED:

TIGHTEN FIRMLY.

THE WINCH KIT IS TO BE USED ONLY TO LIFT BERCO ACCESSORIES, ANY OTHER USE MAY CAUSE

DAMAGE TO THE VEHICLE.

This subframe may be used to install different

attachments (see attachments page). Once installed,

it may remain permanently on your vehicle.

NOTE: It is not necessary to remove mower deck at

this step.

TOOLS REQUIRED:

Wrenches: 5/16, 7/16, 9/16, 1/2, 10mm

Ratchet

Sockets: 9/16, 1/2

Pliers

Square head screwdriver: #2

1 wrench (for the nuts on the battery posts of the

vehicle)

Optional tools according to the year of the

vehicle:

Drill

Bit: 13/32

Punch

Hammer

Bit: 1/2’’ to install the winch control switch.

Please sort out and identify all the hardware before

starting installation. Lists for the hardware bag and for

the box are supplied in each.

Before starting the subframe installation, verify if your

has a tractor heat shield as shown (A-1).

If not, go to the instructions on next page.

A-1

A-2

If the tractor has this shield, you must remove it and

install the new one included in this kit (See picture

below (A-2).

NOTE: If the original heat shield is bolted to the front

of tractor frame, detach the top part (item 1) of the

heat shield (item 2) that is supplied by folding it up

and down along the dotted line.

Be careful not to cut yourself on the sharp edges. For

your safety sand down the sharp edges.

Use the tractor bolts to secure in place.

INSTALLING THE REFLECTORS

IMPORTANT: When operating the tractor with the

front mounted attachment, install the two red-colored

adhesive reflectors on the rear vertical surface of the

tractor’s fender.

7

ASSEMBLY

Install the female hitch between the two supports

Install the female hitch (item 1)

# Item Description Action

1 Female hitch Install between the

two supports.

2 Hex bolt 3/8 x 1’’

(qty 4)

Insert as shown.

3 Flange nut 3/8’’

(qty 4)

Tighten all the nuts

firmly.

Install the supports (item 5) on each side of the

vehicle.

Item # Description Action

1 Carriage bolt,

3/8 x 1’’ (qty 6)

Insert as shown.

2 Carriage bolt,

5/16 x 1’’ (qty 2)

Insert as shown.

*3 Flat washer 1/2’’,

(qty 6)

See*

4 Flat washer 7/16’’,

(qty 2)

Insert on

carriage bolt

(item 2)

5 Support

(qty 2)

Install on the

bolts as shown.

6 Flange nut 3/8’’,

(qty 6)

Do not tighten

now.

7 Flange nut 5/16’’,

(qty 2)

Do not tighten

now.

*For tractors with a engine mounting plate use only

two washers. Do not use washer A.

*For tractors without an engine mounting plate use

all three washers.

Install the supports

STEP 1

SUBFRAME INSTALLATION:

Refer to parts breakdown section for parts

identification.

8

NOTE: Use these same instructions for both

sides of tractor.

Manual Clutch*: Install the new belt guides (item A)*

that are included with the drive mechanism on the

bottom carriage bolt** (item 1 or 3). Place a 1/2’’ flat

washer (items B & C) over the belt guide and the top

carriage bolt. Continue with the handle support

installation.

Electric Clutch: Do not install belt guides (item A).

Place a 1/2’’ flat washer (item B) over the bottom

carriage bolt** (item 1 or 3). Continue with the handle

support (left side) installation and cab support (right

side).

Install the handle support (item 2) on the left side and

the cab support on the right side as shown.

# Item Description Action

**(1-3) (1) Carriage bolt

3/8 x 1’’ (qty 4)

(3)Thread cutting

screw 3/8 x1’’ (qty 2)

Insert the bolts as

shown.

2 Handle / cab support Install as shown.

4 Flat washer 3/8’’

(qty 4)

Install as shown.

5 Flange nut 3/8’’

(qty 4)

Tighten the nuts.

6 Square head set

screw 5/16 x 1/2’’

Insert in the hole of

the handle.

7 Plastic grommet Insert as shown.

ASSEMBLY

Install the handle support on left side

Install the cab support on right side

Install the spring (item 1)

# Item Description Action

1 Spring Install the spring

on the frame as

shown.

NOTE: The latch must move freely.

Install the spring as shown

*When using the blade only, the drive mechanism

is not necessary to be installed. Install the left

handle support and right cab support over the

original tractor belt guides by using the bottom

bolt only.

** Use the screw, if the bottom hole is threaded,

after installing the handle / cab support.

9

ASSEMBLY

Install the winch control switch

STEP 2:

INSTALLATION OF THE WINCH CONTROL

SWITCH

Install the relay (item 1).

#

Item

Description Action

1 Relay Install in an appropriate

area.

2 Metal screw

#12 x 3/4’’ (qty 4)

Secure relay in place.

*3 Nylon tie wrap 8’’

(qty 4)

See *

*If necessary use the nylon tie wraps to secure the

relay in place.

** Install in a sheltered place away from bad weather.

Install the relay

IMPORTANT

To prolong the winch cable’s life, release the winch control switch as soon as the accessory touches the

ground. This will keep the cable from tangling up which causes premature wear.

Before drilling the hole, check behind the dashboard

to make sure there is enough space to install the

switch.

Drill a 1/2’’ hole in the dashboard or an appropriate

place (see reference drawing). Stick the UP/DOWN

decal over the hole for the switch.

Insert the switch in the hole and secure in place with

the rubber boot.

NOTE: It is important to install the switch vertically.

Connect the wires as shown.

When the switch is raised, the winch must lift the

accessory. If you prefer the contrary, invert the green

and black wires.

Connect the wires

Up / Down decal

10

ASSEMBLY

CONNECTING THE WIRES

NOTE: The posts on the relay are identified by

numbers. (1-2-3-4).

Install the wires from the winch on the posts of the

relay.

Red wire (+) on post #3.

Black wire (-) on post #4.

Connect the red wire from the winch (limit switch) with

the green wire from the relay.

Connect the wires

IDENTIFY THE IGNITION WIRE:

Place the clip of the Hi / Low tester on the negative

post (-) on the battery or a metal surface without any

paint.

Turn the ignition key to the position: Accessory.

Insert the tip of the tester in a hole at the back of the

starter (switch) make sure to touch the metal part of

the wire (on most tractors, it is the A1 terminal on the

ignition switch that is used for accessories. Before

connection, verify with HI/LOW tester).

If the tester’s light turns on, turn the ignition key to the

position, Off. The light must turn off.

You have identified the ignition wire, if not repeat the

operation on another wire.

INSTALL THE CONTROL WIRE:

Join the ignition wire and the red wire from the winch

control (item 1) with the instant connector (item 2).

Connect the black wire of the winch control (item 3) to

the black wire on the relay.

Connect the green wire of the winch control (item 3)

with the red wire of the winch (limit switch).

Connect the ignition wire

11

ASSEMBLY

CAUTION

FOR YOUR SECURITY:

Read and follow the safety precautions for the

battery in the vehicle’s manual.

CONNECT THE WIRES ON THE BATTERY:

Connect the wires from the relay to the vehicle’s

battery.

The red wire (+) on the positive post of the battery

(item 1).

The black wire (-) on the negative post of the battery

(item 2).

Make sure to tighten the nuts on the posts.

TIE ALL THE WIRES:

NOTE: Make sure the wires from the control

assembly do not interfere with anything on the tractor

nor come into contact with any heating, electrical or

removable elements of the tractor.

Tie the wires with four nylon tie wraps included in the

kit.

Connect the relay wires to the battery

Install the heat shield

VERY IMPORTANT:

Make sure the cable winds up and unrolls as shown

in the figure (cable under the spool). Lubricate the

cable and drum with grease.

If the winch cable does not wind up from the

bottom of spool as shown, the limit switch will not

work and may cause damage to the subframe,

winch and accessory.

Install the heat shield (item 1).

# Item Description Action

1 Heat shield Install as shown.

2 Hex bolts 1/4 x 1/2’’

(qty 2)

Tighten firmly.

NOTE: If the tractor has a front muffler (See next

page), install the heat shield (item 3) using the

two bolts (item 4) which holds the winch on the

frame.

12

ASSEMBLY

IMPORTANT:

If your tractor is equipped with a long exhaust pipe, do not install the heat shield. The exhaust gases are already

well directed.

Long exhaust pipe Short exhaust pipe

Don’t install Install

13

ASSEMBLY

STEP 3:

DRIVE MECHANISM INSTALLATION: WARNING

TO PREVENT INJURIES:

It is the person who installs the drive mechanism

responsibility to make sure that when the clutch

is disengaged that all moving parts stop.

For more information, do not hesitate to contact

the technical support.

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brake.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and

keep away from spark plug(s) to prevent accidental

starting.

NOTE: You must remove mower deck to install

the drive mechanism.

Install the support (item 2) on each side.

# Item Description Action

1 Carriage bolt

3/8 x 3/4’’ (qty 4)

Insert as shown.

2 Support (qty 2) See*

3 Flange nut 3/8’’

(qty 4)

Tighten firmly.

*Choose the appropriate holes in the supports and

make sure that there is no interference between the

pin and the parts of the vehicle. Install the supports

The next two instructions are for vehicles

that do not have pins that are used as

supports for the mower deck.

Use the drilling template to drill a hole on each side of

the vehicle.

Drill a hole if applicable

Install the sleeves

Install the sleeve (item 1) on each side.

# Item Description Action

1 Sleeve (qty 2) Install as shown.

2 Hex bolt 3/8 x 1

1/4’’ (qty 2)

Insert in the sleeve.

3 Flange nut 3/8’’

(qty 2)

Tighten firmly.

14

ASSEMBLY

For tractors with Electric Clutch:

Install the belt on the engine pulley of the vehicle.

Check the tension on the spring.

If necessary, adjust the tension by moving the

adjustment rod (item 1) and tighten the set screw

(item 2).

No modifications to be done

Install the drive mechanism

Install the drive mechanism (item 1).

# Item Description Action

1 The front end of drive

mechanism

Hook on the pins.

2 The back end of

drive mechanism

Install between the

supports.

3 Pin Insert as shown.

*See note.

4 Hair pin Secure the pin.

*NOTE: If the pin (item 3) is difficult to slide in the

supports, loosen the nuts ( item A).

*For tractors with a 5 1/2’’ engine pulley:

A shorter drive belt may be necessary to achieve the

proper tension.

Belt A-51 (105190) instead of a A-52 (104847) or

Belt A-55 (105191) instead of a A-56 (104848)

Install the drive mechanism

Install the drive mechanism (item 1).

# Item Description Action

1 The front end of drive

mechanism

Hook on the sleeves.

2 The back end of

drive mechanism

Install between the

supports.

3 Two pins Insert as shown on

each side.

*See note.

4 Hair pins Secure the pins.

*NOTE: If the pins (item 3) are difficult to slide in the

support, loosen the nuts ( item A).

FOR 700458-1 AND 700459-1:

FOR 700458-2 AND 700459-2:

15

IMPORTANT: Adjust the height of the three supports

(items 1, 2 and 3) to make sure the drive mechanism

pulley (item 4) is aligned with the engine pulley (item

5) more or less 1/8’’.

If applicable, you can remove or add a flat washer on

the tension pulley (item 6) for a better adjustment.

Engage and disengage the clutch a few times and

make sure the belt does not touch the belt guide in

any place when the drive mechanism is engaged.

VERIFICATION OF THE BELT AND PULLEY

ALIGNMENT:

Adjust the pulleys

For tractors with Manual Clutch activated by a cable:

Install the tractor’s manual clutch cable .

* Remove the spring.

# Item Description Action

1 Spring from the

clutch cable

Install as shown in the hole

on the tension pulley.

2 Clutch cable Insert in the slot on the

adjustment rod.

3 Hair pin 2mm Secure the cable.

4 Adjustment rod Slide towards the back to

apply enough tension on the

spring.*

5 Square head set

screw 5/16 x 1/2’’

Secure the adjustment rod.

Install the belt on the engine pulley of the vehicle.

Check the tension on the spring.

If necessary, adjust the tension by moving the

adjustment rod and tighten the set screw.

Install the manual clutch cable

Adjust the supports

*For tractors with a 5 1/2’’ engine pulley:

A shorter drive belt may be necessary to achieve the

proper tension.

Belt A-51 (105190) instead of a A-52 (104847) or

Belt A-55 (105191) instead of a A-56 (104848)

WARNING

TO PREVENT INJURIES:

do this verification when the engine of the vehicle

is not running.

WARNING

TO PREVENT INJURIES:

It is the person who installs the drive mechanism

responsibility to make sure that when the clutch

is disengaged that all moving parts stop.

For more information, do not hesitate to contact

the technical support.

ASSEMBLY

16

OPERATION & MAINTENANCE

CAUTION

Read the vehicle Owner’s Manual carefully. Be

thoroughly familiar with the controls & proper

use of the attachment. Know how to stop the

attachment quickly.

CONTROLS

IMPORTANT:

In order to avoid draining the battery of the

vehicle, always start the engine before using the

winch.

THE WINCH CONTROL SWITCH

Push up or down the winch control switch to lift or

lower the accessory to the ground.

There is a limit switch stopper that limits the lifting.

Always prestretch cable and respool under load

before installing the hook on the accessory. A tightly

wound cable reduces chances of binding, which can

cause damage to the cable.

To prolong the winch cable’s life, release the winch

control switch as soon as the accessory touches the

ground. This will keep the cable from tangling up,

causing premature wear of the cable.

IMPORTANT:

THE WINCH KIT IS TO BE USED ONLY TO LIFT

BERCO ACCESSORIES, ANY OTHER USE MAY

CAUSE DAMAGE TO THE VEHICLE.

MAINTENANCE

a) Check mounting bolts at frequent intervals for

proper tightness to be sure equipment is in safe

working condition.

b) Apply oil at all pivot points.

c) To prolong the life span of the winch, make sure the

limit switch works well.

BELT REPLACEMENT

Belt for the accessories:

SEE ATTACHMENT OWNER'S MANUAL

(SNOWBLOWER AND BROOM ) FOR REPLACING

INSTRUCTIONS.

Drive Mechanism Belt:

a) Dismount the drive mechanism.

b) Remove the bolt which retains the tension pulley.

c) Replace the belt and re-install the tension pulley.

Before tightening make sure the belt guide does

not touch the belt at any time.

d) Re-install the drive mechanism.

e) Check the alignment of the belt that joins the

drive mechanism to the engine pulley.

VERIFY TIRE PRESSURE:

Tire pressure must be even on both sides of tractor

according to the vehicle’s owner’s manual.

DISMOUNTING & STORAGE

STORAGE

a) Clean and paint all parts from which paint has worn.

b) Apply oil at all pivot points.

c) Inspect and replace all defective parts before using

again.

DISMOUNTING

SEE ATTACHMENT OWNER'S MANUAL

(SNOWBLOWER, BROOM AND BLADE) FOR

DISMOUNTING INSTRUCTIONS.

a) Dismount the attachment.

b) Remove the rear counterweight when you remove

the front attachment (if applicable).

c) Remove the belt from the engine pulley.

d) Dismount the drive mechanism by supporting it in

hand and removing the hair pins and the pins.

Carefully lower to the ground. Remove the V-belt

from engine pulley.

Manual clutch activated by cable:

Unhook cable shield by removing the hair pin.

Unhook spring. Pull out drive mechanism from

underneath tractor.

e) You may leave the subframe on tractor all year long

or remove it if preferred.

f) Reinstall mower if needed.

WINCH CABLE MAINTENANCE

To reduce the risk of cable failure during the season,

we recommend changing the winch cable every year.

Lubricate the winch cable and the drum periodically

with grease.

Install the new winch cable as shown in figure in the

parts breakdown.

17

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION

Winch runs backwards or stays Winch wires reversed. Recheck wiring.

stuck in up position. Switch wires reversed. Recheck wiring.

Switch installed incorrectly. Check switch installation.

Battery wires reversed. Recheck wiring.

Winch cable is not winded up from

the bottom of spool.

Wind winch cable from the bottom

of the spool. (see assembly section

in subframe manual)

Winch will not operate or runs in one

direction only.

Vehicle’s ignition switch is at OFF

position.

Turn vehicle’s ignition switch at ON

position.

Broken wires or bad connection. Check for poor connections.

Control switch is inoperative. Replace control switch.

Relay or breaker is damaged. Replace the relay or breaker.

Limit switch is damaged or wires

disconnected from limit switch.

Replace limit switch or verify wire

connections on limit switch.

Winch is damaged. Replace or repair winch.

Winch runs but with insufficient power

or line speed.

Weak battery. Recharge or replace battery.

Check charging system

Poor battery connection. Check battery terminals for

corrosion. Clean when required.

Winch is damaged. Replace or repair winch.

Winch cable breaking prematurely. Frequently stopping the winch when

accessory is going down.

Doing complete up and down cycles

and avoid stopping midway.

Cable tangling up. Release the control switch as soon

as the accessory touches the

ground.

Winch drum and cable wearing

prematurely.

Insufficient lubrication of winch drum

and cable.

Lubricate winch drum and cable

periodically with grease.

Winch does not hold the accessory in

up position.

Winch is damaged. Replace or repair winch.

* Please refer to parts breakdown section for parts identification.

18

HOW TO KNOW POINTS TO CHECK

Poor connections. Recheck wiring with the owner's manual

HI/LOW voltage tester does not work. Connect it on battery posts (+ and -) of a functional battery.

If there is no light, the tester is damaged.

The control switch inoperative. Test both connectors with HI/LOW voltage tester.

If light comes ON or the relay is clicking in both positions (UP &

DOWN), the control switch is operative.

Relay is damaged If there is voltage on battery wire posts 1 & 2 on the relay and no

voltage on posts 3 & 4 when control switch is activated and relay is

clicking in both directions, the relay is defective. (see relay assembly

section in owner’s manual for relay post identification). Check

connections with HI/LOW voltage tester.

Winch is damaged The ultimate test is to connect the winch directly to the battery and

reverse the wires to test both directions. If the winch doesn't work, it is

damaged.

The limit switch is damaged. When the limit switch is pushed or stuck inside, the winch can't raise

the accessory, only lower it. If not working properly replace it.

The breaker is damaged. Place clip of the HI / LOW voltage tester on negative (-) post of the

battery. Check the voltage with the tip of the tester on both terminals

of the breaker. If voltage only on 1 terminal replace the breaker.

(sometimes it could take a few minutes for the breaker to

automatically reset itself)

TROUBLESHOOTING

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