(Ref: 1911)
8060
8065
CNC
Installation manual.
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MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of the following safety elements. If any of them is disabled, the
CNC shows the following warning message.
• Feedback alarm for analog axes.
• Software limits for analog and sercos linear axes.
• Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
• Tendency test on analog axes.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any of the safety
elements being disabled.
DUAL-USE PRODUCTS
Products manufactured by FAGOR AUTOMATION since April 1st 2014 will
include "-MDU" in their identification if they are included on the list of dual-use
products according to regulation UE 428/2009 and require an export license
depending on destination.
TRANSLATION OF THE ORIGINAL MANUAL
This manual is a translation of the original manual. This manual, as well as the
documents derived from it, have been drafted in Spanish. In the event of any
contradictions between the document in Spanish and its translations, the wording
in the Spanish version shall prevail. The original manual will be labeled with the
text "ORIGINAL MANUAL".
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor
Automation, it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation. Computer viruses at the CNC may cause it to
malfunction.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer virus is found in the system, the unit will no longer be under warranty.
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, hence no absolute match is
guaranteed. However, the contents of this document are regularly checked and
updated implementing the necessary corrections in a later edition. We appreciate
your suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
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INDEX
About the product - CNC 8060 ....................................................................................................11
About the product - CNC 8065 ................................................................................................... 15
Declaration of CE conformity and warranty conditions ............................................................... 21
Version history - CNC 8060 ........................................................................................................ 23
Version history - CNC 8065 ........................................................................................................ 31
Safety conditions ........................................................................................................................ 37
Returning conditions ................................................................................................................... 41
CNC maintenance ...................................................................................................................... 43
[1] INSTALLATION MANUAL.
CHAPTER 1 SOFTWARE INSTALLATION.
1.1 Software installation at the CNC. ................................................................................... 47
1.1.1 Work modes and software protection for the CNC..................................................... 48
1.2 Software installation at the PC (simulator)..................................................................... 51
1.3 Changing the language of the help files......................................................................... 52
1.4 Updating the software version. ...................................................................................... 53
1.4.1 Software update and incompatibilities (8060). ........................................................... 54
1.4.2 Software update and incompatibilities (8065). ........................................................... 56
1.5 Requirements before and after CNC setup.................................................................... 58
1.6 Installation of third-party software (CNC 8065 only). ..................................................... 59
1.7 Software configuration. .................................................................................................. 60
1.7.1 MTB (Machine Tool Builder) folder. ........................................................................... 61
1.7.2 USERS folder............................................................................................................. 62
CHAPTER 2 MACHINE PARAMETERS.
2.1 Parameter matching between the CNC and the Sercos drive. ...................................... 65
2.2 Parameters to verify before the startup.......................................................................... 67
2.3 General machine parameters. ....................................................................................... 69
2.3.1 Channel configuration. ............................................................................................... 69
2.3.2 Configuring the axes of the system............................................................................ 70
2.3.3 Configuration of a tandem system. ............................................................................ 71
2.3.4 Configuration of a gantry axis. ................................................................................... 75
2.3.5 Configuration of a multi-axis group. ........................................................................... 78
2.3.6 Configuring the spindles of the system. ..................................................................... 80
2.3.7 Time setting (system)................................................................................................. 81
2.3.8 Sercos bus configuration............................................................................................ 83
2.3.9 Mechatrolink bus configuration. ................................................................................. 84
2.3.10 CAN bus configuration. .............................................................................................. 85
2.3.11 Serial line configuration.............................................................................................. 86
2.3.12 MODBUS. .................................................................................................................. 87
2.3.13 Default conditions (sytem).......................................................................................... 88
2.3.14 Arithmetic parameters................................................................................................ 89
2.3.15 Cross compensation table.......................................................................................... 91
2.3.16 Volumetric compensation tables. ............................................................................... 94
2.3.17 Execution times.......................................................................................................... 97
2.3.18 Numbering of the digital inputs (CANfagor bus)......................................................... 98
2.3.19 Numbering of the digital outputs (CANfagor bus). ..................................................... 99
2.3.20 Numbering of the digital inputs (CANopen bus)....................................................... 100
2.3.21 Numbering of the digital outputs (CANopen bus)..................................................... 102
2.3.22 Numbering of analog inputs for temperature sensors PT100. ................................. 104
2.3.23 Probe setting. ........................................................................................................... 105
2.3.24 Shared PLC memory................................................................................................ 107
2.3.25 Management of local I/O.......................................................................................... 107
2.3.26 Synchronized switching............................................................................................ 108
2.3.27 PWM (Pulse-Width Modulation). .............................................................................. 109
2.3.28 Power control. .......................................................................................................... 110
2.3.29 Gap control............................................................................................................... 111
2.3.30 Leapfrog................................................................................................................... 116
2.3.31 Compensating the dispersion by the CO2 laser path............................................... 117
2.3.32 Backup of non-volatile data...................................................................................... 119
2.3.33 Tool offset and wear................................................................................................. 119
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2.3.34 Spindle synchronization. .......................................................................................... 120
2.3.35 Define the number of jog panels and their relationship with the channels............... 120
2.3.36 PLC type. ................................................................................................................. 121
2.3.37 Rename the axes and the spindles.......................................................................... 121
2.3.38 Zero offsets. ............................................................................................................. 122
2.3.39 Remote module RCS-S (Sercos Counter). .............................................................. 122
2.3.40 Access to the parameter table of the channel.......................................................... 123
2.4 General machine parameters. Execution channels. .................................................... 124
2.4.1 Channel configuration. ............................................................................................. 124
2.4.2 Configuring the axes of the channel. ....................................................................... 125
2.4.3 Configuring the spindles of the channel................................................................... 128
2.4.4 Configuration of the C axis....................................................................................... 129
2.4.5 Time setting (channel). ............................................................................................ 130
2.4.6 Configuration of the HSC mode (channel). .............................................................. 131
2.4.7 Virtual tool axis......................................................................................................... 135
2.4.8 Default conditions (channel). ................................................................................... 136
2.4.9 Arc center correction................................................................................................ 143
2.4.10 Behavior of the feedrate and the feedrate override. ................................................ 144
2.4.11 Override of the dynamics. ........................................................................................ 145
2.4.12 Override for DMC..................................................................................................... 145
2.4.13 Movement of the independent axes......................................................................... 146
2.4.14 Definition of the subroutines. ................................................................................... 147
2.4.15 Tabletop probe position. .......................................................................................... 150
2.4.16 Block search. ........................................................................................................... 152
2.4.17 Interruption subroutines. .......................................................................................... 152
2.4.18 Machining feedrate. ................................................................................................. 153
2.4.19 Rapid traverse for the automatic mode.................................................................... 154
2.4.20 Maximum acceleration and jerk on the tool path. .................................................... 155
2.4.21 Maximum frequency on the tool path....................................................................... 155
2.4.22 Resonance frequency of the machine. .................................................................... 156
2.4.23 "Retrace" function. ................................................................................................... 156
2.4.24 Withdrawal the tool. ................................................................................................. 157
2.4.25 Master spindle.......................................................................................................... 157
2.5 Machine parameters for the axes and spindles. .......................................................... 158
2.5.1 Belonging to the channel. ........................................................................................ 158
2.5.2 Type of axis and drive.............................................................................................. 159
2.5.3 Configuring a Sercos drive....................................................................................... 160
2.5.4 Configuring a Mechatrolink drive. ............................................................................ 163
2.5.5 Hirth axis. ................................................................................................................. 164
2.5.6 Axis configuration for lathe type machines. ............................................................. 165
2.5.7 Synchronization of axes and spindles...................................................................... 167
2.5.8 Configuration of the rotary axes............................................................................... 168
2.5.9 Module configuration (rotary axes and spindle). ...................................................... 170
2.5.10 Activating the spindle for DMC................................................................................. 170
2.5.11 Configuration of the C axis....................................................................................... 171
2.5.12 Configuration of the spindle. .................................................................................... 172
2.5.13 Spindle override change while threading. ................................................................ 175
2.5.14 Software axis limits. ................................................................................................. 176
2.5.15 Work zones. ............................................................................................................. 177
2.5.16 Runaway protection and tendency test.................................................................... 177
2.5.17 PLC Offset. .............................................................................................................. 178
2.5.18 Dwell for dead axes. ................................................................................................ 179
2.5.19 Radius / diameter..................................................................................................... 180
2.5.20 Home search............................................................................................................ 181
2.5.21 Configuration of the probing movement................................................................... 183
2.5.22 Repositioning of the axes in tool inspection............................................................. 185
2.5.23 Configuration of the independent axis. .................................................................... 185
2.5.24 Configure the maximum safety limit for the feedrate and for the speed. ................. 186
2.5.25 JOG mode................................................................................................................ 187
2.5.26 Leadscrew error compensation................................................................................ 192
2.5.27 Filters to eliminate resonance frequency. ................................................................ 195
2.5.28 Work sets. ................................................................................................................ 198
2.6 Machine parameters for the axes. Work sets. ............................................................. 199
2.6.1 Feedback resolution................................................................................................. 199
2.6.2 Loop setting. ............................................................................................................ 203
2.6.3 Backlash compensation. .......................................................................................... 203
2.6.4 Backlash compensation with an additional command pulse.................................... 204
2.6.5 Adjustment of rapid traverse G00 and maximum speed.......................................... 207
2.6.6 Rapid traverse for the automatic mode.................................................................... 209
2.6.7 Gain setting.............................................................................................................. 210
2.6.8 Linear acceleration................................................................................................... 214
2.6.9 Trapezoidal and square sine acceleration. .............................................................. 216
2.6.10 Enable specific acceleration values for movements in G0....................................... 219
2.6.11 Linear acceleration (G0 movements)....................................................................... 220
2.6.12 Trapezoidal and square sine acceleration (G0 movements). .................................. 221
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2.6.13 Configuration of the HSC mode. .............................................................................. 223
2.6.14 Home search............................................................................................................ 225
2.6.15 Following error. ........................................................................................................ 230
2.6.16 Axis lubrication......................................................................................................... 233
2.6.17 Module configuration (rotary axes and spindle). ...................................................... 234
2.6.18 Spindle speed. ......................................................................................................... 235
2.6.19 Analog command setting.......................................................................................... 236
2.6.20 Number of the analog output and of the feedback input associated with the axis. .. 237
2.6.21 Set the drive associated with the axes of a multi-axis group. .................................. 240
2.6.22 Feedback type.......................................................................................................... 240
2.6.23 Encoder Information................................................................................................. 241
2.6.24 EnDat transmission format....................................................................................... 242
2.6.25 SSI Feedback type................................................................................................... 243
2.6.26 Delay estimate at the drive....................................................................................... 248
2.6.27 Correction of bus and drive delay. ........................................................................... 248
2.7 Machine parameters for JOG mode............................................................................. 249
2.7.1 Handwheel configuration.......................................................................................... 249
2.7.2 Configure the jog keys. ............................................................................................ 251
2.7.3 Configure the user keys as jog keys. ....................................................................... 253
2.7.4 HBLS portable operator panel.................................................................................. 254
2.7.5 Remote terminal HBH3/HBH4. ................................................................................ 254
2.7.6 Example of how to set the handwheels and jog keys. ............................................. 255
2.8 Machine parameters for the M function table............................................................... 259
2.8.1 M function table........................................................................................................ 259
2.9 Machine parameters for kinetics. ................................................................................. 261
2.9.1 Kinematics configuration. ......................................................................................... 262
2.9.2 Definition of the spindle kinetics (types 1 through 8)................................................ 266
2.9.3 Definition of the table kinetics (types 9 through 12). ................................................ 270
2.9.4 Definition of the kinematics of the spindle - table (types 13 through 16).................. 275
2.9.5 Definition of the spindle kinetics (types 17 through 24)............................................ 280
2.9.6 Definition of the –C– axis kinematics (types 41 through 42). ................................... 284
2.9.7 Definition of the –C– axis kinematics (type 43) . ...................................................... 286
2.9.8 Vectorial definition of spindle kinematics (type 50). ................................................. 287
2.9.9 Vectorial definition of table kinematics (type 51)...................................................... 291
2.9.10 Vectorial definition of spindle-table kinematics (type 52). ........................................ 295
2.9.11 Definition of the OEM kinematics (types 100 through 105)...................................... 302
2.9.12 Configuration of angular transformations. ................................................................ 303
2.9.13 Configuration of angular transformations (parameters). .......................................... 304
2.10 Machine parameters for the magazine. ....................................................................... 306
2.10.1 Tool magazine configuration. ................................................................................... 306
2.10.2 Magazine data.......................................................................................................... 307
2.10.3 Tool magazine management.................................................................................... 308
2.10.4 Types of tool magazine. ........................................................................................... 310
2.11 Machine parameters for HMI (Interface). ..................................................................... 312
2.11.1 Main window dimensions and resolution.................................................................. 312
2.11.2 Customizing the softkeys. ........................................................................................ 313
2.11.3 Interface setting........................................................................................................ 314
2.11.4 Keyboard configuration ([CUSTOM] key)................................................................. 316
2.11.5 Keyboard configuration ([NEXT] key)....................................................................... 317
2.11.6 Keyboard configuration ([ESC] key)......................................................................... 319
2.11.7 Simulated jog keyboard............................................................................................ 320
2.11.8 CNC shut down........................................................................................................ 320
2.11.9 Graphics configuration. ............................................................................................ 321
2.12 OEM machine parameters. .......................................................................................... 322
2.12.1 Reading drive (Sercos or Mechatrolink) variables. .................................................. 322
2.12.2 Generic OEM parameters. ....................................................................................... 324
2.12.3 Cam editor................................................................................................................ 326
CHAPTER 3 INTRODUCTION TO THE PLC.
3.1 PLC program................................................................................................................ 328
3.2 Modular structure of the PLC program......................................................................... 329
3.3 PLC program execution. .............................................................................................. 330
3.4 PLC resources. ............................................................................................................ 331
3.4.1 Numbering of the physical inputs and outputs. ........................................................ 334
3.5 Operation of a timer. .................................................................................................... 336
3.5.1 Monostable mode. TG1 input................................................................................... 338
3.5.2 Delayed activation mode. TG2 input. ....................................................................... 340
3.5.3 Delayed deactivation mode. TG3 input. ................................................................... 342
3.5.4 Signal limiting mode. TG4 Input. .............................................................................. 344
3.6 Operation of a counter. ................................................................................................ 346
CHAPTER 4 PLC PROGRAMMING.
4.1 Directing instructions.................................................................................................... 351
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4.2 Consulting instructions................................................................................................. 355
4.2.1 Simple consulting instructions.................................................................................. 355
4.2.2 Flank detection instructions. .................................................................................... 356
4.2.3 Comparing instructions. ........................................................................................... 357
4.3 Operators and symbols................................................................................................ 358
4.4 Action instructions........................................................................................................ 359
4.4.1 Assignment binary instructions. ............................................................................... 360
4.4.2 Conditional binary instructions. ................................................................................ 361
4.4.3 Sequence breaking action instructions. ................................................................... 362
4.4.4 Arithmetic action instructions. .................................................................................. 363
4.4.5 Logic action instructions........................................................................................... 365
4.4.6 Specific action instructions....................................................................................... 367
4.4.7 Action instruction of the electronic cam. ................................................................. 370
4.4.8 Instructions for independent move: positioning. ...................................................... 372
4.4.9 Instructions for independent move: synchronization. .............................................. 374
4.4.10 Instructions for coordinate latching using a probe or digital input. ........................... 376
4.5 Considerations for some functions. ............................................................................. 380
4.5.1 Work zones. ............................................................................................................. 380
4.6 Summary programming commands............................................................................. 382
CHAPTER 5 CNC-PLC COMMUNICATION.
5.1 Auxiliary –M– functions................................................................................................ 386
5.1.1 Special considerations with the multi-spindle option and channels. ........................ 387
5.2 Auxiliary –H– functions. ............................................................................................... 388
5.2.1 Special considerations with the multi-spindle option and channels. ........................ 389
5.3 Auxiliary –S– function. ................................................................................................. 390
5.3.1 Special considerations with the multi-spindle option and channels. ........................ 391
5.4 Transferring auxiliary functions -M-, -H-, -S-................................................................ 392
5.4.1 Synchronized transfer. ............................................................................................. 393
5.4.2 Non-synchronized transfer....................................................................................... 394
5.5 Displaying PLC errors and messages. ........................................................................ 395
CHAPTER 6 LOGIC CNC INPUTS AND OUTPUTS.
6.1 General consulting signals........................................................................................... 398
6.2 Consulting signals for axes and spindles..................................................................... 410
6.3 Consulting signals for the spindle. ............................................................................... 416
6.4 Consultation signals of the independent interpolator................................................... 418
6.5 Consulting logic signals; laser. .................................................................................... 420
6.6 Tool manager consulting signals. ................................................................................ 422
6.7 Keystroke consulting signals. ...................................................................................... 424
6.8 General modifiable signals. ........................................................................................ 428
6.9 Modifiable signals for axes and spindles. .................................................................... 439
6.10 Spindle modifiable signals. .......................................................................................... 443
6.11 Modifiable logic signals; laser. ..................................................................................... 447
6.12 Modifiable signals of the independent interpolator. ..................................................... 449
6.13 Tool manager modifiable signals. ................................................................................ 450
6.14 Keystroke modifiable signals. ...................................................................................... 453
CHAPTER 7 TOOL AND MAGAZINE MANAGEMENT.
7.1 Types of tool magazine................................................................................................ 461
7.2 Tool table, active tool table and tool magazine table................................................... 463
7.3 Communication between manager and PLC. .............................................................. 464
7.3.1 Manager --> PLC communication. ........................................................................... 465
7.3.2 PLC --> Manager communication. ........................................................................... 466
7.3.3 Manager Emergency................................................................................................ 468
7.3.4 Tool monitoring. ....................................................................................................... 469
7.4 Variables related to tool magazine management. ....................................................... 470
7.5 Tool loading and unloading from the magazines. ........................................................ 471
7.6 Magazine-less system. ................................................................................................ 472
7.6.1 Valid operations and marks activated by the PLC with each one of them. .............. 473
7.6.2 Detailed description of the operations of the magazine. .......................................... 474
7.6.3 Basic PLC programming. ......................................................................................... 474
7.7 Turret type magazine................................................................................................... 475
7.7.1 Valid operations and marks activated by the PLC with each one of them. .............. 476
7.7.2 Detailed description of the operations of the magazine. .......................................... 478
7.7.3 Communication between the PLC and the M06 subroutine..................................... 480
7.7.4 Program of the M06 subroutine. .............................................................................. 481
7.7.5 Basic PLC programming. ......................................................................................... 483
7.8 Synchronous magazine without changer arm.............................................................. 484
7.8.1 Valid operations and marks activated by the PLC with each one of them. .............. 485
7.8.2 Detailed description of the operations of the magazine. .......................................... 487
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7.8.3 Communication between the PLC and the M06 subroutine..................................... 490
7.8.4 Program of the M06 subroutine................................................................................ 491
7.8.5 Basic PLC programming. ......................................................................................... 493
7.9 Synchronous magazine with changer arm and 1 claw................................................. 494
7.9.1 Valid operations and marks activated by the PLC with each one of them. .............. 495
7.9.2 Detailed description of the operations of the magazine. .......................................... 497
7.9.3 Communication between the PLC and the M06 subroutine..................................... 500
7.9.4 Program of the M06 subroutine................................................................................ 501
7.9.5 Basic PLC programming. ......................................................................................... 504
7.10 Synchronous magazine with changer arm and 2 claws............................................... 506
7.10.1 Valid operations and marks activated by the PLC with each one of them. .............. 507
7.10.2 Detailed description of the operations of the magazine. .......................................... 509
7.10.3 Communication between the PLC and the M06 subroutine..................................... 512
7.10.4 Program of the M06 subroutine................................................................................ 513
7.10.5 Basic PLC programming. ......................................................................................... 516
7.11 Asynchronous magazine with changer arm. ................................................................ 518
7.11.1 Valid operations and marks activated by the PLC with each one of them. .............. 519
7.11.2 Detailed description of the operations of the magazine. .......................................... 521
7.11.3 Communication between the PLC and the M06 subroutine..................................... 525
7.11.4 Program of the M06 subroutine................................................................................ 526
7.11.5 Basic PLC programming. ......................................................................................... 529
CHAPTER 8 KEYBOARD SIMULATION VIA THE PLC. KEY CODES.
8.1 Selecting the language and the keyboard distribution. ................................................ 531
8.2 Key codes. ................................................................................................................... 533
8.2.1 Keyboard shortcuts. CNC's own keys...................................................................... 534
8.3 Consulting the last key accepted by the CNC.............................................................. 535
8.4 Keyboard simulation via the PLC................................................................................. 535
8.5 Key codes depending on keyboard layout. .................................................................. 537
8.5.1 Scan codes. "Spanish (Spain)” keyboard layout...................................................... 537
8.5.2 Scan codes. Keyboard distribution "English (United States)". ................................. 538
8.6 Example. Keyboard simulation via the PLC................................................................. 539
CHAPTER 9 CNC VARIABLES.
[2] CONCEPTS.
CHAPTER 10 GENERAL SETUP.
10.1 Configure the name and number of axes and spindles. .............................................. 545
10.1.1 Configure the number of axes and spindles of the system. ..................................... 546
10.1.2 Configure the number of axes and spindles of the channels. .................................. 547
10.2 Configuration examples. .............................................................................................. 548
10.2.1 Milling machine with 1 channel, 3 axes and 1 spindle. ............................................ 549
10.2.2 Milling machine with 1 channel, 5 axes (2 free) and 1 spindle................................. 550
10.2.3 Milling machine with 3 channels, 9 axes and 2 spindles.......................................... 551
10.2.4 Lathe with 1 channel, 3 axes and 1 spindle. Configuration of "plane" type axes. .... 553
10.2.5 Lathe with 1 channel, 3 axes and 1 spindle. Configuration of trihedron type axes. . 554
10.2.6 Lathe with 1 channel, 3 axes (1 free) and 1 spindle. Configuration of "plane" type axes.
555
10.2.7 Lathe with 2 channels, 4 axes and 2 spindles. Configuration of "plane" type axes. 556
10.2.8 Lathe with 3 channels, 6 axes and 2 spindles. Configuration of "plane" type axes. 557
CHAPTER 11 CONFIGURING AN AXIS.
11.1 Configure an axis as rotary axis................................................................................... 559
11.2 Configure two axes as a tandem axis. ......................................................................... 562
11.2.1 Tandem axis configuration. Machine parameters. ................................................... 563
11.2.2 Effect of the preload. ................................................................................................ 565
11.2.3 Tandem axis configuration. Block diagram. ............................................................. 567
11.2.4 Tandem related variables......................................................................................... 569
11.2.5 Tandem adjustment procedure. ............................................................................... 570
11.3 Analog axes. ................................................................................................................ 571
11.3.1 Configure the number of the analog output and of the feedback input. ................... 571
11.3.2 Configure 2 axes with the same feedback input and analog output......................... 573
11.4 Multi-axis management................................................................................................ 574
11.4.1 Configuration of a multi-axis group. Machine parameters........................................ 576
11.4.2 Configuration of a multi-axis group. The PLC routine generates an error................ 579
11.4.3 Changing the set and the gear at the CNC and at the drive. ................................... 580
11.4.4 Configuration examples. .......................................................................................... 581
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11.5 Home search. .............................................................................................................. 583
11.5.1 Home search (axes and spindles). .......................................................................... 585
11.5.2 Home search (gantry axes)...................................................................................... 588
11.6 Software limits of the axes........................................................................................... 590
11.6.1 How to set the software travel limits. ....................................................................... 592
11.6.2 Set the tolerance for an axis located at the software travel limits. ........................... 594
CHAPTER 12 VOLUMETRIC COMPENSATION.
12.1 Basic volumetric compensation. .................................................................................. 597
12.1.1 Setup. General; machine parameters. ..................................................................... 597
12.1.2 Setup. PLC. General modifiable signals. ................................................................. 597
12.1.3 File containing basic volumetric compensation data................................................ 598
12.1.4 Sequence to define the values in the file. ................................................................ 599
12.1.5 Variables. ................................................................................................................. 601
12.2 Medium or large volumetric compensation. ................................................................. 603
12.2.1 Setup. General; machine parameters. ..................................................................... 603
12.2.2 Setup. PLC. General modifiable signals. ................................................................. 603
12.2.3 Variables. ................................................................................................................. 604
12.3 Error messages (cause and solution). ......................................................................... 606
CHAPTER 13 CONFIGURING THE HSC MODE.
13.1 Influence of the type of acceleration and of the filters in HSC mode. .......................... 610
13.2 Configuration of the HSC mode................................................................................... 611
13.2.1 Setup. General; machine parameters. ..................................................................... 611
13.2.2 Setup. Machine parameters; axis set....................................................................... 612
13.3 Variables...................................................................................................................... 613
13.3.1 Analysis of the loop time (cycle time) at the CNC.................................................... 613
13.3.2 Analysis of the loop time (cycle time) in the channel. .............................................. 614
13.3.3 Variables associated with the feedrate on the tool path. ......................................... 614
13.3.4 Variables associated with feedrate limitation. .......................................................... 615
13.3.5 Variables associated with the block being executed................................................ 616
13.3.6 Variables associated with the coordinates in the loop. ............................................ 617
13.3.7 Variables associated with the velocity in the loop.................................................... 618
13.3.8 Variables associated with the velocity command and the feedback. ....................... 619
13.4 Procedure for analysis and adjustment of the HSC..................................................... 620
13.5 The loops and the variables. ....................................................................................... 623
CHAPTER 14 SUBROUTINES.
14.1 Run subroutines from RAM (extension *.fst). .............................................................. 627
14.2 Subroutine associated with the start............................................................................ 628
14.2.1 Configure the subroutines........................................................................................ 628
14.3 Subroutine associated with the reset........................................................................... 629
14.3.1 Configure the subroutines........................................................................................ 629
14.4 Subroutine associated with 8055-MC and 8055-TC programs (subroutines 9998 and
9999)............................................................................................................................ 631
14.4.1 Configure the subroutines........................................................................................ 631
14.5 Subroutines associated with the kinematics calibration cycle. .................................... 632
14.5.1 Configure the subroutines........................................................................................ 632
14.6 Subroutines associated with the tool calibration cycle. ............................................... 633
14.6.1 Configure the subroutines........................................................................................ 633
14.6.2 Example of a subroutine. ......................................................................................... 634
14.7 Subroutines associated with the part measuring cycle. .............................................. 635
14.7.1 Configure the subroutines........................................................................................ 635
14.7.2 Example of a subroutine. ......................................................................................... 636
14.8 Subroutine associated with the tool change (function T). ............................................ 637
14.8.1 Configure the subroutines........................................................................................ 637
14.9 Subroutine associated with the tool change (function M6). ......................................... 638
14.9.1 Configure the subroutines........................................................................................ 638
14.10 Subroutine associated with function G74. ................................................................... 639
14.10.1 Configure the subroutines........................................................................................ 639
14.11 Subroutines associated with M functions..................................................................... 640
14.11.1 Configure the subroutines. ...................................................................................... 640
14.11.2 Variables. ................................................................................................................. 640
14.12 OEM subroutines associated with functions G180 to G189 / G380 to G399............... 641
14.12.1 Configure the subroutines........................................................................................ 641
14.12.2 Variables. ................................................................................................................. 641
14.13 Interruption subroutines. .............................................................................................. 642
14.13.1 Configure the subroutines........................................................................................ 642
14.13.2 Variables. ................................................................................................................. 642
14.14 Subroutine associated with the command #INITIALSUB. .......................................... 643
14.14.1 Configure the subroutines. ...................................................................................... 643
Installation manual.
CNC 8060
CNC 8065
·9·
(REF: 1911)
14.14.2 Variables. ................................................................................................................. 643
14.15 Subroutine associated with the command #PIERCING. ............................................. 644
14.15.1 Configure the subroutines. ...................................................................................... 644
14.15.2 Variables. ................................................................................................................. 645
14.16 Subroutine associated with the command #CUTTING ON and #CUTTING OFF. ...... 646
14.16.1 Configure the subroutines. ...................................................................................... 646
14.16.2 Variables. ................................................................................................................. 647
14.17 Subroutine associated with the command #FINALSUB. ............................................. 648
14.17.1 Configure the subroutines. ...................................................................................... 648
14.17.2 Variables. ................................................................................................................. 648
14.18 User subroutines associated with functions G500 to G599. ........................................ 649
14.18.1 Configure the subroutines. ...................................................................................... 649
14.19 User subroutines associated with functions G8000 to G8999. .................................... 650
14.19.1 Configure the subroutines. ...................................................................................... 650
14.20 Assistance for subroutines........................................................................................... 651
14.20.1 Subroutine help files................................................................................................. 651
14.20.2 List of available subroutines..................................................................................... 653
CHAPTER 15 HARDWARE.
15.1 Management of several keyboards. ............................................................................ 655
15.1.1 How to configure the feature. ................................................................................... 655
15.1.2 Operation of the jog panels. ..................................................................................... 660
15.2 Configure a handwheel as "feed handwheel". ............................................................. 661
15.3 Assigning a help text to the graphic softkeys and to the CNC status icon................... 663
15.4 Remote module RCS-S. .............................................................................................. 664
15.4.1 Configure the module like as a node of the Sercos bus........................................... 665
15.4.2 Configure the analog outputs. .................................................................................. 665
15.4.3 Configuration of the feedback inputs........................................................................ 666
15.4.4 Configure the feedback input for a handwheel......................................................... 666
15.4.5 Disabling the feedback input alarms. ....................................................................... 667
15.4.6 Parameter setting example. ..................................................................................... 668
15.5 Number the digital inputs and outputs of the CANopen bus. ....................................... 670
15.5.1 Example. I/O numbering via machine parameters. .................................................. 672
15.6 Configure the PT100 inputs. ........................................................................................ 676
15.6.1 CNC variables. ......................................................................................................... 677
CHAPTER 16 LASER.
16.1 “Lantek Expert Inside” application. Manual and automatic nesting.............................. 679
16.1.1 About the application................................................................................................ 679
16.1.2 Downloading the application manual. ...................................................................... 680
16.1.3 Configuring the application startup........................................................................... 681
16.1.4 Accessing the application......................................................................................... 681
16.1.5 Configuring the application language....................................................................... 682
16.2 Gap control. ................................................................................................................. 684
16.2.1 Connecting the gap sensor. ..................................................................................... 686
16.2.2 Adjusting the axis that controls the gap. .................................................................. 687
16.2.3 Configuring the gap.................................................................................................. 688
16.2.4 Configuring the gap sensor. ..................................................................................... 689
16.2.5 Adjusting the sensor position loop. .......................................................................... 690
16.2.6 PLC signals.............................................................................................................. 691
16.2.7 Gap compensation examples. ................................................................................. 692
16.2.8 Operating the PLC to remove the axis associated with the gap control................... 693
CHAPTER 17 CALCULATION OF THE KINEMATICS DIMENSIONS.
17.1 Angular spindle. Calculation of the dimensions using a probe. ................................... 696
17.2 Angular spindle. Calculation of the dimensions using a dial indicator. ........................ 702
17.3 Rotary table. Calculation of the dimensions using a probe.......................................... 706
CHAPTER 18 DMC (DYNAMIC MACHINING CONTROL).
18.1 Setup............................................................................................................................ 712
18.1.1 Configuring the override limits for the DMC. ........................................................... 712
18.1.2 Enable a spindle to allow the DMC. ........................................................................ 712
18.1.3 Displaying the DMC behavior on the oscilloscope. .................................................. 712
18.2 Programming DMC. ..................................................................................................... 713
18.2.1 Activating the DMC. ................................................................................................. 713
18.2.2 Deactivating the DMC. ............................................................................................. 715
18.2.3 Summary of the variables. ....................................................................................... 715
18.3 Define the tool data...................................................................................................... 717
18.4 Operating with DMC..................................................................................................... 718
18.4.1 DMC operation. ........................................................................................................ 718
Installation manual.
CNC 8060
CNC 8065
·10·
(REF: 1911)
18.4.2 Automatic mode. DMC status and progress. ........................................................... 720
18.4.3 Percentage of feedrate (feedrate override).............................................................. 722
18.4.4 Machining analysis................................................................................................... 723
18.5 Error messages (cause and solution) .......................................................................... 725
CHAPTER 19 HD GRAPHICS.
19.1 Configure the graphics for the rotary axes cycles (·M· model). ................................... 727
CHAPTER 20 ETHERCAT BUS.
20.1 Configure the bus topology.......................................................................................... 730
20.1.1 Install the program. .................................................................................................. 730
20.1.2 Run the configurator. .............................................................................................. 731
20.1.3 Problems with the license. ....................................................................................... 732
20.1.4 Online mode. Scan the bus to detect the modules. ................................................. 733
20.1.5 Off-line mode. Build the bus topology manually....................................................... 735
20.1.6 Export the configuration file. .................................................................................... 736
20.1.7 Save the project. ...................................................................................................... 736
20.1.8 Copy the configuration file to the CNC..................................................................... 737
20.2 Map the EtherCAT resources to the PLC resources. .................................................. 738
20.2.1 Install the program. .................................................................................................. 738
20.2.2 Interface description................................................................................................. 739
20.2.3 Open a configuration (default mapping)................................................................... 741
20.2.4 Change the numbering of the resources.................................................................. 742
20.2.5 Overlapped. ............................................................................................................. 744
20.2.6 Configure the Fagor analog inputs and outputs....................................................... 746
20.2.7 Export routing file. .................................................................................................... 747
20.2.8 Save the project. ...................................................................................................... 747
20.2.9 Copy the routing file to the CNC. ............................................................................. 747
20.3 Diagnosis in the CNC. ................................................................................................. 748
20.3.1 General information. ................................................................................................ 748
20.3.2 Error in the slaves. ................................................................................................... 749
CHAPTER 21 REMOTE OPENPCS (ONLY FOR CNC 8065).
Installation manual.
CNC 8060
CNC 8065
·11·
(REF: 1911)
ABOUT THE PRODUCT - CNC 8060
BASIC CHARACTERISTICS.
(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat
Basic characteristics. 8060
M FL
8060
M Power
8060
T FL
8060
T Power
8060
L
Number of axes. 3 to 4 3 to 6 3 to 4 3 to 6 3 to 6
Number of spindles. 1 1 to 2 1 to 2 1 to 3 1
Maximum number of axes and spindles. 57577
Interpolated axes. 44444
Number of tool magazines. 1 1 1 1 to 2 1
Number of execution channels. 1 1 1 1 to 2 1
Number of handwheels. 1 to 3
Type of servo system. Analog / Sercos Digital
Communications. RS485 / RS422 / RS232
Ethernet
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 2.0 ms < 1.5 ms < 2.0 ms < 1.5 ms < 1 ms
Remote modules. RIOW RIO5 RIO70 RIOR RCS-S
Valid for CNC. 8070
8065
8060
8070
8065
8060
8070
8065
- - -
D
I
S
C
O
N
T
I
N
U
E
D
8070
8065
8060
8070
8065
8060
Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos
Digital inputs per module. 8 24 / 48 16 48 - - -
Digital outputs per module. 8 16 / 32 16 32 - - -
Analog inputs per module. 4 4 8 - - - - - -
Analog outputs per module. 4 4 4 - - - 4
Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -
Feedback inputs. - - - - - - 4 (*) - - - 4 (**)
Installation manual.
CNC 8060
CNC 8065
·12·
(REF: 1911)
SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options.
Consult the ordering handbook for information on the software options available for your model.
SOFT 8060 ADDIT AXES
Additional shaft.
Add axes to the default configuration.
SOFT 8060 ADDIT SPINDLES
Additional spindle.
Add spindles to the default configuration.
SOFT 8060 ADDIT TOOL MAGAZ
Additional tool magazine.
Add tool magazines to the default configuration.
SOFT 8060 ADDIT CHANNELS
Additional channel.
Add channels to the default configuration.
SOFT DIGITAL SERCOS
Sercos digital bus.
Sercos digital bus.
SOFT i4.0 CONNECTIVITY PACK
Industry 4.0.
This option allows for the use and capture of data using the
FSYS.
SOFT EDIT/SIMUL
EDISIMU mode (editing and simulation).
It allows for the editing, modification and simulation of a
part-program.
SOFT TOOL RADIUS COMP
Radius compensation.
Tool compensation allows programming the contour to be
machined based on part dimensions of the and without
taking into account the dimensions of the tool that will be
used later on. This avoids having to calculate and define
the tool path based on the tool radius.
SOFT PROFILE EDITOR
Profile editor.
Allows for the part profiles to be edited graphically and to
import dxf files.
SOFT 60 F3D GRAPHICS
F3D graphics.
High definition solid 3D graphics for the execution and
simulation of part-programs and canned cycles of the
editor.
During machining, the F3D graphics display the tool
removing the material from the part in real time, allowing
for the condition of the part to be seen at all times. F3D
graphics can display up to 4 views of the part, where each
can be rotated, zoomed in or zoomed out. Measurements
can also be made on the part and even sections on the
piece from any angle.
SOFT 60 IIP CONVERSATIONAL
Interactive Icon-based Pages (conversational mode).
IIP or conversational mode is specifically designed for
people without any prior programming knowledge or for
those that are not familiarized with Fagor CNC's.
Working in conversational mode is easier than in ISO
mode, as it ensures proper data entry and minimizes the
number of operations to be defined. There is no need to
work with part-programs.
SOFT 60 RTCP
Dynamic RTCP (Rotating Tool Center Point).
The dynamic RTCP option is required for interpolation
machining with 4, 5 or 6 axis.
SOFT 60 C AXIS
C axis.
It activates the kinematics for working with the C axis and
the associated canned cycles. The CNC can control
several C axes. The parameters of each axis indicate if it
will function as a C axis or not, where it will not be
necessary to activate another axis for the machine
parameters.
SOFT 60 Y AXIS
Y axis for lathe.
It activates the kinematics for working with the Y axis and
the associated canned cycles.
Installation manual.
CNC 8060
CNC 8065
·13·
(REF: 1911)
SOFT 60 TANDEM AXES
Tandem axes.
A tandem axis consists in two motors mechanically
coupled (slaved) and making up a single transmission
system (axis or spindle). A tandem axis helps provide the
necessary torque to move an axis when a single motor is
not capable of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must be
added to the entire configuration. For example, on a large
3-axis lathe (X Z and tailstock), if the tailstock is a tandem
axis, the final purchase order for the machine must
indicate 4 axes.
SOFT 60 SYNCHRONISM
Synchronization of axes and spindles.
The axes and ballscrews may be synchronized in two
ways: in terms of speed or position. The CNC
configuration takes into consideration the synchronization
of 2 axes or 2 spindles. Once synchronized, only the
master displays and programs the element.
SOFT 60 HSSA I MACHINING SYSTEM
High Speed Surface Accuracy.
This is the new version of algorithms for high speed
machining (HSC). This new HSSA algorithm allows for
high speed machining optimization, where higher cutting
speeds, smoother contours, a better surface finishing and
greater precision are achieved.
SOFT 60 HSSA II MACHINING SYSTEM
HSSA-II machining system.
This is the new version of algorithms for high speed
machining (HSC). This new HSSA algorithm allows for
high speed machining optimization, where higher cutting
speeds, smoother contours, a better surface finishing and
greater precision are achieved.
SOFT 60 PROBE
Probing canned cycles.
The CNC may have two probes; usually a tabletop probe
to calibrate tools and a measuring probe to measure the
part.
This option activates the functions G100, G103 and G104
(for probe movements) and probe canned cycles (which
help to measure part surfaces and to calibrate tools).
For the laser model, it only activates the non-cycle function
G100.
SOFT 60 CONV USER CYCLES
Conversational user cycles.
Incorporation of user cycles in conversational mode.
SOFT 60 PROGTL3
ProGTL3 programming language.
Another language apart from ISO for the programming of
profiles using a geometric language without the need to
use external CAD systems. This language allows for
program functions to define lines and circles which define
the points of intersection on a profile, in addition to macros
for the creation of solids defined by a flat profile and one
or more section profiles.
SOFT 60 PPTRANS
Part-program translator.
The program translator may be used to convert programs
written in other languages into Fagor ISO codes.
SOFT THIRD PARTY I/Os
Third-party CANopen.
Enables the use of non-Fagor CANopen modules.
SOFT MAB SYSTEM.
MAB drives.
Sercos connection with MAB drives.
SOFT 60 PWM CONTROL
Pulse-Width Modulation.
This function is only available for Sercos bus controlled
systems. It is mostly oriented toward laser machines for
the cutting of very thick sheets, where the CNC generates
a series of PWM pulses to control the power of the laser
when drilling the starting point.
This feature is essential for cutting very thick sheets and
it requires two quick digital outputs located on the central
unit. With this new feature, the OEM does not need to
install or program any external device, which reduces
machine costs and installation times. The end user also
benefits, since the “Cutting with PWM ” feature is much
easier to use and program.
SOFT 60 GAP CONTROL
Gap control.
This is mostly oriented toward laser machines. Gap
control makes it possible to maintain a set distance
between the laser nozzle and the surface of the sheet. This
distance is calculated by a sensor connected to the CNC,
so that the CNC offsets the sensor variations on the
distance programmed with additional movements in the
axis programmed for the gap.
SOFT DMC
Dynamic Machining Control.
DMC adapts the feedrate during machining to maintain the
cutting power as close as possible to ideal machining
conditions.
SOFT FMC
Fagor Machining Calculator.
The FMC application consists of a database of materials
to be machined and machining operations (milling and
turning) with an interface to choose suitable cutting
conditions for these operations.
SOFT FFC
Fagor Feed Control.
During the execution of a canned cycle of the editor, the
FFC function makes it possible to replace the feedrate and
speed programmed in the cycle with the active values of
the execution, which are acted upon by the feed override
and speed override.
SOFT 60/65/70 OPERATING TERMS
Temporary user license.
The "Operating Terms" option activates a temporary user
license for the CNC, which is valid until the date
determined by the OEM.
SOFT MANUAL NESTING
Manual nesting
Nesting consists of creating a pattern on the sheet material
using previously defined figures (in dxf, dwg or parametric
files), so as to use most of the sheet as possible. Once the
pattern has been defined, the CNC creates a program.
During manual nesting, the operator distributes the parts
on top of the sheet material.
Installation manual.
CNC 8060
CNC 8065
·14·
(REF: 1911)
SOFT AUTO NESTING
Automatic nesting
Nesting consists of creating a pattern on the sheet material
using previously defined figures (in dxf, dwg or parametric
files), so as to use most of the sheet as possible. Once the
pattern has been defined, the CNC creates a program.
During automatic nesting, the application distributes the
figures on the sheet material and optimizes the spaces.
Installation manual.
CNC 8060
CNC 8065
·15·
(REF: 1911)
ABOUT THE PRODUCT - CNC 8065
BASIC CHARACTERISTICS.
Basic characteristics. 8065 M 8065 M Power
Basic Pack 1 Basic Pack 1
Number of execution channels. 1 1 1 1 to 4
Number of axes. 3 to 6 5 to 8 5 to 12 8 to 28
Number of spindles. 1 1 to 2 1 to 4 1 to 4
Maximum number of axes and spindles. 7 10 16 32
Number of tool magazines. 1 1 1 to 2 1 to 4
Limited to 4 interpolated axes. Option Option Option Option
Basic characteristics. 8065 T 8065 T Power
Basic Pack 1 Basic Pack 1
Number of execution channels. 1 1 to 2 1 to 2 1 to 4
Number of axes. 3 to 5 5 to 7 5 to 12 8 to 28
Number of spindles. 2 2 3 to 4 3 to 4
Maximum number of axes and spindles. 7 9 16 32
Number of tool magazines. 1 1 to 2 1 to 2 1 to 4
Limited to 4 interpolated axes. Option Option Option Option
Basic characteristics. 8065 M 8065 M Power 8065 T 8065 T Power
Number of handwheels. 1 to 12
Type of servo system. Analog / Digital Sercos / Digital Mechatrolink
Communications. RS485 / RS422 / RS232
Ethernet
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 1 ms
Installation manual.
CNC 8060
CNC 8065
·16·
(REF: 1911)
(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat
Remote modules. RIOW RIO5 RIO70 RIOR RCS-S
Valid for CNC. 8070
8065
8060
8070
8065
8060
8070
8065
- - -
D
I
S
C
O
N
T
I
N
U
E
D
8070
8065
8060
8070
8065
8060
Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos
Digital inputs per module. 8 24 / 48 16 48 - - -
Digital outputs per module. 8 16 / 32 16 32 - - -
Analog inputs per module. 4 4 8 - - - - - -
Analog outputs per module. 4 4 4 - - - 4
Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -
Feedback inputs. - - - - - - 4 (*) - - - 4 (**)
Customizing (on an open system only).
PC-based open system, fully customizable.
INI configuration files.
Tool for display configuration FGUIM.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface
Installation manual.
CNC 8060
CNC 8065
·17·
(REF: 1911)
SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options.
Consult the ordering handbook for information on the software options available for your model.
SOFT ADDIT AXES
Additional shaft.
Add axes to the default configuration.
SOFT ADDIT SPINDLES
Additional spindle.
Add spindles to the default configuration.
SOFT ADDIT TOOL MAGAZ
Additional tool magazine.
Add tool magazines to the default configuration.
SOFT ADDIT CHANNELS
Additional channel.
Add channels to the default configuration.
SOFT 4 AXES INTERPOLATION LIMIT
Limited to 4 interpolated axes.
It limits the number of axes to 4, where the CNC can also
interpolate these at the same time.
SOFT i4.0 CONNECTIVITY PACK
Industry 4.0.
This option allows for the use and capture of data using the
FSYS.
SOFT OPEN SYSTEM
Open system.
The CNC is a closed system that offers all the features
needed to machine parts. Nevertheless, at times there are
some customers who use third-party applications to take
measurements, perform statistics or other tasks apart
from machining a part.
This feature must be active when installing this type of
application, even if they are Office files. Once the
application has been installed, it is recommended to close
the CNC in order to prevent the operators from installing
other kinds of applications that could slow the system
down and affect the machining operations.
SOFT DIGITAL SERCOS
Sercos digital bus.
Sercos digital bus.
SOFT EDIT/SIMUL
EDISIMU mode (editing and simulation).
It allows for the editing, modification and simulation of a
part-program.
SOFT DUAL-PURPOSE (M-T)
Dual-purpose machine.
A dual-purpose machine allows for both milling and
turning cycles. On lathes with a Y axis, it allows making
pockets, bosses and even irregular pockets with islands
during milling cycles. Turning cycles can be used by
milling machines which have a rotary axis that functions
as a C axis.
SOFT IEC 61131 LANGUAGE
IEC 61131 language
IEC 61131 is a PLC programming language that is very
popular in alternative markets, which is slowly entering
into the machine-tool market. With this feature, the PLC
may be programmed either in the usual Fagor language
or in IEC 61131 format.
This feature requires the MP-PLUS (83700201)
processor.
SOFT TOOL RADIUS COMP
Compensación de radio.
Tool compensation allows programming the contour to be
machined based on part dimensions of the and without
taking into account the dimensions of the tool that will be
used later on. This avoids having to calculate and define
the tool path based on the tool radius.
SOFT IIP CONVERSATIONAL
Interactive Icon-based Pages (conversational mode).
IIP or conversational mode is specifically designed for
people without any prior programming knowledge or for
those that are not familiarized with Fagor CNC's.
Working in conversational mode is easier than in ISO
mode, as it ensures proper data entry and minimizes the
number of operations to be defined. There is no need to
work with part-programs.
Installation manual.
CNC 8060
CNC 8065
·18·
(REF: 1911)
SOFT PROFILE EDITOR
Profile editor.
Allows for the part profiles to be edited graphically and to
import dxf files.
SOFT HD GRAPHICS
HD graphics.
High definition solid 3D graphics for the execution and
simulation of part-programs and canned cycles of the
editor.
During machining, the HD graphics display, in real time,
the tool removing the material from the part, allowing the
condition of the part to be seen at all times. HD graphics
can display up to 4 views of the part, where each can be
rotated, zoomed in or zoomed out. Measurements can
also be made on the part and even sections on the piece
from any angle.
In a multi-channel system, this feature requires the MP-
PLUS (83700201) processor.
SOFT RTCP
Dynamic RTCP (Rotating Tool Center Point).
The dynamic RTCP option is required for interpolation
machining with 4, 5 or 6 axis.
This feature requires the MP-PLUS (83700201)
processor.
SOFT C AXIS
C axis.
It activates the kinematics for working with the C axis and
the associated canned cycles. The CNC can control
several C axes. The parameters of each axis indicate if it
will function as a C axis or not, where it will not be
necessary to activate another axis for the machine
parameters.
SOFT Y AXIS
Y axis for lathe.
It activates the kinematics for working with the Y axis and
the associated canned cycles.
SOFT TANDEM AXES
Tandem axes.
A tandem axis consists in two motors mechanically
coupled (slaved) and making up a single transmission
system (axis or spindle). A tandem axis helps provide the
necessary torque to move an axis when a single motor is
not capable of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must be
added to the entire configuration. For example, on a large
3-axis lathe (X Z and tailstock), if the tailstock is a tandem
axis, the final purchase order for the machine must
indicate 4 axes.
SOFT SYNCHRONISM
Synchronization of axes and spindles.
The axes and ballscrews may be synchronized in two
ways: in terms of speed or position. The CNC
configuration takes into consideration the synchronization
of 2 axes or 2 spindles. Once synchronized, only the
master displays and programs the element.
SOFT KINEMATIC CALIBRATION
Kinematics calibration.
This work mode may be used to calibrate kinematics for
the first time and to re-calibrate it every so often to correct
any possible deviations originated by the day-to-day
machine work.
SOFT HSSA II MACHINING SYSTEM
HSSA-II machining system.
This is the new version of algorithms for high speed
machining (HSC). This new HSSA algorithm allows for
high speed machining optimization, where higher cutting
speeds, smoother contours, a better surface finishing and
greater precision are achieved.
SOFT TANGENTIAL CONTROL
Tangential control.
"Tangential Control" maintains a rotary axis always in the
same orientation with respect to the programmed tool
path. The machining path is defined on the axes of the
active plane and the CNC maintains the orientation of the
rotary axis along the entire tool path.
SOFT PROBE
Probing canned cycles.
The CNC may have two probes; usually a tabletop probe
to calibrate tools and a measuring probe to measure the
part.
This option activates the functions G100, G103 and G104
(for probe movements) and probe canned cycles (which
help to measure part surfaces and to calibrate tools).
SOFT CONV USER CYCLES
Conversational user cycles.
Incorporation of user cycles in conversational mode.
SOFT 70 PROGTL3
ProGTL3 programming language
Another language apart from ISO for the programming of
profiles using a geometric language without the need to
use external CAD systems. This language allows for
program functions to define lines and circles which define
the points of intersection on a profile, in addition to macros
for the creation of solids defined by a flat profile and one
or more section profiles.
SOFT PPTRANS
Part-program translator.
The program translator may be used to convert programs
written in other languages into Fagor ISO codes.
SOFT THIRD PARTY I/Os
Third-party CANopen.
Enables the use of non-Fagor CANopen modules.
SOFT FVC STANDARD
SOFT FVC UP TO 10m3
SOFT FVC MORE TO 10m3
Volumetric compensation.
5-axis machines are generally used during the
manufacturing of large parts. The accuracy of the parts is
limited by the machine manufacturing tolerances and is
effected by temperature variations during machining.
In sectors such as the aerospace industry, machining
demands mean that classic compensation tools are
becoming suboptimal. Volumetric compensation FVC
comes in to complement the machine adjusting tools.
When mapping the total work volume of the machine, the
CNC knows the exact position of the tool at all times. After
applying the required compensation, the resulting part is
made with the desired precision and tolerance.
There are 3 options, which depend on the size of the
machine.
• FVC STANDARD: 25-point compensation on each
axis. Quick calibration (time), but less precise than the
other two, but sufficient for the desired tolerances.
• FVC UP TO 10m3: Volume compensation up to 10 m³.
More accurate than FVC STANDARD, but requires a
more accurate calibration using a Tracer or Tracker
laser).
• FVC MORE TO 10m3: Volume compensation greater
than 10 m³. More accurate than FVC STANDARD, but
Installation manual.
CNC 8060
CNC 8065
·19·
(REF: 1911)
requires a more accurate calibration using a Tracer or
Tracker laser.
This feature is not available for the “Power” model.
SOFT DMC
Dynamic Machining Control.
DMC adapts the feedrate during machining to maintain the
cutting power as close as possible to ideal machining
conditions.
SOFT FMC
Fagor Machining Calculator.
The FMC application consists of a database of materials
to be machined and machining operations (milling and
turning) with an interface to choose suitable cutting
conditions for these operations.
SOFT FFC
Fagor Feed Control.
During the execution of a canned cycle of the editor, the
FFC function makes it possible to replace the feedrate and
speed programmed in the cycle with the active values of
the execution, which are acted upon by the feed override
and speed override.
SOFT 60/65/70 OPERATING TERMS
Temporary user license.
The "Operating Terms" option activates a temporary user
license for the CNC, which is valid until the date
determined by the OEM.
BLANK PAGE
·20·
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Fagor CNC 8060 User manual
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