21in Heavy-Duty Recycler/Rear Bagger Lawn Mower

Toro 21in Heavy-Duty Recycler/Rear Bagger Lawn Mower User manual

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FormNo.3428-236RevA
21inHeavy-DutyRecycler
®
/Rear
BaggerLawnMower
ModelNo.22296—SerialNo.404330000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3428-236*A
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialorcommercialproperties.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g226623
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedinMexico
AllRightsReserved
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................6
1RemovingtheCableGuard..............................6
2InstallingtheHandle........................................6
3InstallingtheCableGuard................................7
4FillingtheEnginewithOil.................................9
5AssemblingtheGrassBag...............................9
6AdjustingtheSelf-PropelDrive......................10
ProductOverview....................................................11
BeforeOperation.................................................12
BeforeOperationSafety...................................12
FillingtheFuelTank..........................................12
CheckingtheEngine-OilLevel..........................13
AdjustingtheHandleHeight.............................14
AdjustingtheCuttingHeight.............................15
DuringOperation.................................................15
DuringOperationSafety...................................15
StartingtheEngine...........................................16
ShuttingOfftheEngine.....................................17
OperatingtheSelf-PropelDriveand
EngagingtheBlades.....................................17
CheckingtheBlade-BrakeClutch.....................18
RecyclingtheClippings....................................19
BaggingtheClippings.......................................19
OperatingTips.................................................21
AfterOperation....................................................21
AfterOperationSafety......................................21
CleaningundertheMachine.............................22
Maintenance...........................................................23
RecommendedMaintenanceSchedule(s)...........23
MaintenanceSafety..........................................23
ServicingtheAirFilter.......................................24
ChangingtheEngineOil...................................24
ServicingtheSparkPlug...................................25
AdjustingtheSelf-PropelDrive.........................25
MaintainingtheBlade.......................................26
AdjustingtheBlade-BrakeCable......................27
CleaningundertheBeltCover..........................28
CleaningtheBlade-Brake-ClutchShield...........29
CleaningtheWheels.........................................30
Storage...................................................................30
StorageSafety..................................................30
PreparingtheFuelSystem...............................30
PreparingtheEngine........................................30
GeneralInformation..........................................30
RemovingtheMachinefromStorage................31
Troubleshooting......................................................32
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Read,understand,andfollowtheinstructions
andwarningsinthisOperator’sManualandon
themachineandattachmentsbeforestartingthe
engine.
Donotputyourhandsorfeetnearmovingpartsof
orunderthemachine.Keepclearofanydischarge
opening.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepbystandersandchildrenoutoftheoperating
area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.
Stopthemachine,shutofftheengine,andwaitfor
allmovingpartstostopbeforeservicing,fueling,
oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decal94-8072
94-8072
decal116-7583
116-7583
1.Warning—readtheOperator’sManual.Donotoperatethis
machineunlessyouaretrained.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsinplace.
2.Thrownobjecthazard—keepbystandersawayfromthe
machine.
5.Warning—wearhearingprotection.
3.Thrownobjecthazard—donotoperatethemachinewithout
therear-dischargeplugorbaginplace.
6.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operateside
tosideonslopes;shutofftheenginebeforeleavingthe
operatingposition—pickupobjectsthatthebladescould
throw;andlookbehindyouwhenbackingup.
decal130-6722
130-6722
1.Attention—readtheOperator'sManual.
4
decal130-9656
130-9656
1.Choke3.Slow
2.Fast
4.Engine—stop(shutoff)
decal130-9670
130-9670
1.Severinghazardofhandorfoot;mowerblade—keepaway
frommovingparts.
decal133-8062
133-8062
5
Setup
Important:Removeanddiscardtheprotectiveplasticsheetthatcoverstheengineandanyother
plasticorwrappingonthemachine.
1
RemovingtheCableGuard
NoPartsRequired
Procedure
g234471
Figure3
6
2
InstallingtheHandle
NoPartsRequired
Procedure
g235723
Figure4
7
3
InstallingtheCableGuard
NoPartsRequired
Procedure
g234486
Figure5
8
4
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilintheengine.Beforestartingtheengine,llthe
enginewithoil.
g235721
Figure6
9
5
AssemblingtheGrassBag
NoPartsRequired
Procedure
g238450
Figure7
6
AdjustingtheSelf-Propel
Drive
NoPartsRequired
Procedure
Important:Youmustadjusttheself-propel-drive
cablebeforeyouoperatethemachinefortherst
time.RefertoAdjustingtheSelf-PropelDrive
(page25).
10
ProductOverview
g238454
Figure8
1.Handle6.Fuel-tankcap
2.Self-propel-drivebar
7.Aircleaner
3.Blade-controlbar
8.Sparkplug
4.Throttle
9.Cutting-heightlever(4)
5.Reardeector(notshown)10.Oilll/dipstick
g231061
Figure9
1.Grassbag
2.Rear-dischargeplug
g231779
Figure10
1.Blade-controllock-lever3.Handle
2.Blade-controlbar
4.Self-propel-drivebar
11
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Alwaysshutoffthemachine,waitforallmoving
partstostop,andallowthemachinetocoolbefore
adjusting,servicing,cleaning,orstoringit.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevices,suchas
deectorsand/orgrasscatcher,areinplaceand
functioningproperly.
Alwaysinspectthemachinetoensurethatthe
bladesandbladeboltsarenotwornordamaged.
Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
Contactwiththemovingbladewillcauseserious
injury.Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
FuelSafety
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
FillingtheFuelTank
DANGER
Gasolineisextremelyammableand
explosive.Areorexplosionfromgasoline
canburnyouandothers.
Topreventastaticchargefromigniting
thegasoline,placethecontainerand/or
machinedirectlyonthegroundbefore
lling,notinavehicleoronanobject.
Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
Donothandlegasolinewhensmokingor
aroundanopenameorsparks.
Storegasolineinanapprovedfuel
container,outofthereachofchildren.
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizer/conditionertofreshfuelasdirectedby
thefuel-stabilizermanufacturer.
Note:Thecapacityofthefueltankis3.8L(1.0US
gallon).
12
g230458
Figure11
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Important:Iftheoillevelinthecrankcaseistoolowortoohighandyouruntheengine,youmay
damagetheengine.
g235721
Figure12
13
AdjustingtheHandleHeight
Youcanraiseorlowerthehandlein1of3positionsthatismorecomfortableforyou(Figure13).
g272748
Figure13
1.Removebothhandleboltsandcorrespondingnuts.
2.Movethehandletothedesiredheightposition.
3.Securethehandlewiththepreviouslyremovedboltsandcorrespondingnuts.
14
AdjustingtheCuttingHeight
DANGER
Adjustingthecutting-heightleverscouldbringyourhandsintocontactwithamovingblade
andresultinseriousinjury.
Shutofftheengineandwaitforallmovementtostopbeforeadjustingthecuttingheight.
Donotputyourngersunderthehousingwhenadjustingthecuttingheight.
g234297
Figure14
DuringOperation
DuringOperationSafety
GeneralSafety
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Shutofftheengineand
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
Whenyoureleasetheblade-controlbar,the
engineshouldshutoffandthebladeshouldstop
within3seconds.Ifnot,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
Keepbystandersoutoftheoperatingarea.Keep
smallchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultwhois
notoperatingthemachine.Stopthemachineif
anyoneentersthearea.
15
Alwayslookdownandbehindyoubeforemoving
themachineinreverse.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Avoidmowingin
wetconditions.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
Donotdirectthedischargematerialtoward
anyone.Avoiddischargingmaterialagainstawall
orobstruction;materialmayricochettowardyou.
Stoptheblade(s)whencrossinggravelsurfaces.
Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcauseyou
toloseyourbalanceorfooting.
Ifthemachinestrikesanobjectorstartsto
vibrate,immediatelyshutofftheengine,waitfor
allmovingpartstostop,anddisconnectthewire
fromthesparkplugbeforeexaminingthemachine
fordamage.Makeallnecessaryrepairsbefore
resumingoperation.
Beforeleavingtheoperatingposition,shutoffthe
engineandwaitforallmovingpartstostop.
Iftheenginehasbeenrunning,itwillbehotand
canseverelyburnyou.Keepawayfromthehot
engine.
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.
Checkthegrasscatchercomponentsandthe
dischargechutefrequentlyforanywearor
deteriorationandreplacethemwithgenuineT oro
partswhennecessary.
SlopeSafety
Mowacrossthefaceofslopes;neverupand
down.Useextremecautionwhenchanging
directiononslopes.
Donotmowonexcessivelysteepslopes.Poor
footingcouldcauseaslip-and-fallaccident.
Mowwithcautionneardrop-offs,ditches,or
embankments.
StartingtheEngine
1.Connectthespark-plugwiretothesparkplug.
2.Openthefuelvalvebymovingthefuel-valvelevertotheright(Figure15).
g024165
Figure15
1.Fuel-valvelever
3.Movethethrottle-controllevertotheCHOKEposition(AofFigure16).
Note:Donotusethechokewhentheengineiswarm.
4.Pullthestarterhandlelightlyuntilyoufeelresistance,thenpullitsharply(BofFigure16).
Note:Allowtheropetoreturnslowlytotheropeguideonthehandle.
5.Whentheenginestarts,movethethrottle-controllevertotheFASTposition(CofFigure16).
16
g234784
Figure16
ShuttingOfftheEngine
Releasetheblade-controlbarandmovethe
throttle-controllevertotheSTOPposition.
Note:Closethefuelvalvebymovingthefuel-valve
lever(Figure15)totheleftifyouwillnotbestarting
theenginesoonafterward.
OperatingtheSelf-Propel
DriveandEngagingthe
Blades
Thismachinehas3groundspeeds:1(slow),2
(medium),and3(fast);italsohasaNeutral(N)
position.Theself-propel-driveleverislocatedbelow
andbehindthefueltank(Figure17).
g024167
Figure17
1.Self-propel-drivelever
1.Movetheself-propel-drivelevertothedesired
groundspeed.
2.Starttheengine.
3.Tooperatetheself-propeldrive,squeezethe
drivebail(Figure18).
g238895
Figure18
Note:Youcanvarythegroundspeedby
increasingordecreasingthedistancebetween
theblade-controlbarandthehandle.
17
Toengagetheblades,dothefollowing:
1.Pushandholdtheblade-controllocklever
forwardtoreleasetheblade-controlbail(Aof
Figure19).
2.Pulltheblade-controlbailtothehandleand
releasetheblade-control-locklever;theblade
shouldengage(AofFigure19).
3.Releasetheblade-controlbailtodisengagethe
blade(BofFigure19).Theblade-control-lock
leverresetstolocktheblade-controlbail.
g237185
Figure19
CheckingtheBlade-Brake
Clutch
Checktheblade-controlbarbeforeeachusetoensure
thattheblade-brakeclutchisoperatingproperly.
CheckingwiththeGrassBag
1.Installtheemptygrassbagonthemachine.
2.Starttheengine.
3.Engagetheblade.
Note:Thebagshouldbegintoinate,indicating
thatthebladeisengagedandrotating.
4.Releasetheblade-controlbar.
Note:Ifthebagdoesnotimmediatelydeate,
thebladeisstillrotating.Theblade-brakeclutch
maybedeterioratingand,ifignored,could
resultinanunsafeoperatingcondition.Have
themachineinspectedandservicedbyan
AuthorizedServiceDealer.
5.Shutofftheengineandwaitforallmovingparts
tostop.
CheckingwithouttheGrassBag
1.Movethemachineontoapavedsurfaceina
non-windyarea.
2.Setall4wheelstothe76mm(3inch)
cutting-heightsetting;refertoAdjustingthe
CuttingHeight(page15).
3.Takeahalfsheetofnewspaperandcrumpleit
intoaballsmallenoughtogounderthemachine
housing(about76mmor3inchesindiameter).
4.Placethenewspaperballabout13cm(5inches)
infrontofthemachine.
5.Starttheengine.
6.Engagetheblade.
7.Releasetheblade-controlbar.
8.Immediatelypushthemachineoverthe
newspaperball.
9.Shutofftheengineandwaitforallmovingparts
tostop.
10.Gotothefrontofthemachineandcheckthe
newspaperball.
Note:Ifthenewspaperballdidnotgounder
themachine,repeatsteps4through10.
Note:Ifthenewspaperisunravelledor
shredded,thebladedidnotstopproperly,which
couldresultinanunsafeoperatingcondition.
ContactanAuthorizedServiceDealer.
18
RecyclingtheClippings
Thismachinecomesfromthefactoryreadytorecyclegrassandleafclippingsbackintothelawn.T oprepare
themachinetorecycle:
Ifthegrassbagisonthemachine,removeit(AofFigure20).
Iftherear-dischargeplugisnotinstalled,gripitbythehandle,raisethereardeector,andinsertitintothe
rear-dischargechuteuntilthelatchlocksintoplace(BofFigure20).
g236734
Figure20
WARNING
Operatingthemachinetorecyclelawnclippingswithoutthepluginplaceallowsobjectstobe
throwntowardyouorbystanders.Also,contactwiththebladescouldoccur.Thrownobjects
orbladecontactcancauseseriousinjuryordeath.
Ensurethattherear-dischargeplugisinplacebeforeyourecycletheclippings.Neverengage
thebladeswithouteithertherear-dischargeplugorthegrassbaginstalledonthemachine.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleafclippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesandothersimilardebristobethrowntowardyou
orbystanders,resultinginseriouspersonalinjuryordeath.
Checkthegrassbagfrequently.Ifitisdamaged,installanewTororeplacementbag.
WARNING
Thebladesaresharp;contactingthebladescanresultinseriouspersonalinjury.
Shutofftheengineandwaitforallmovingpartstostopbeforeleavingtheoperatingposition.
19
InstallingtheGrassBag
1.Shutofftheengineandwaitforallmovingpartstostop.
2.Raiseandholdupthereardeector(AofFigure21).
3.Removetherear-dischargeplugbypushinginthelatchwithyourthumbandpullingtheplugoutfrom
themachine(BandCofFigure21).
4.Installthebag-rodendsintothenotchesatthebaseofthehandle,androckthebagbackandforthto
ensurethatthebag-rodendsareseatedatthebottomofbothnotches(DofFigure21).
5.Lowerthereardeectoruntilitrestsonthegrassbag.
g236745
Figure21
RemovingtheGrassBag
DANGER
Themachinecanthrowgrassclippingsandotherobjectsthroughanopeninginthemachine
housing.Objectsthrownwithenoughforcecouldcauseseriouspersonalinjuryordeathto
youortobystanders.
Neverremovethegrassbagandthenstarttheenginewithoutthedischargepluginstalled
onthemachine.
Neveropenthereardeectoronthemachinewhentheengineisrunning.
1.Shutofftheengineandwaitforallmovingpartstostop.
2.Raisethereardeector.
3.Removethebagrodonthegrassbagfromthenotchesatthebaseofthehandle(AofFigure20).
4.Installthedischargeplug(BofFigure20).
5.Lowerthereardeector(CofFigure20).
20
/