Toro Trencher Sliding Offset Mount Kit, RT1200 Traction Unit Installation guide

Brand: Toro

Model: Trencher Sliding Offset Mount Kit, RT1200 Traction Unit

Type: Installation guide

FormNo.3405-597RevA

TrencherSlidingOffsetMountKit

RT1200TractionUnit

ModelNo.25514

ModelNo.25514E

InstallationInstructions

Safety

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet

away.

125-6690

1.Wholebodycrushinghazard—keepawayfromthemachine

wheninoperation.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3405-597*A

125-6694

1.Tie-downpoint

125-6139

1.Liftpointandtie-downpoint

125-8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Switch

1Instaltheswitch.

Bolt(1x4inch)

Bolt(1x41/2inch)

Washer21

Nut11

Retainingring2

Clevispin

Upperspacerplate1

Uppermiddlespacerplate(withgrease

ttings)

Retainerplate2

Lowermiddlespacerplate(withgrease

ttings)

Lowerspacerplate1

Installtheslidingoffsetattachment.

Adaptertting

2Installthehydrauliccylinderhoses.

1481/2cm(581/2-inch)hose

160cm(63-inch)hose

Installthetrenchercylinderhoses.

170cm(67inch)hose

165cm(65inch)hose

Installthetrenchermotorhydraulic

hoses.

65cm(251/2inch)Hose

2Installthehydrauliccrumberhoses.

Nopartsrequired

–

Testtheswitch.

PreparingtheMachine

NoPartsRequired

Procedure

1.Movethemachinetoalevelsurface.

Note:Ensurethatthefrontwheelsofthemachine

arestraight.

2.Loweranyattachments.

3.Settheparkingbrake,shutofftheengine,andremove

thekeyfromthekeyswitch.

4.Rotatethebattery-disconnectswitchtotheOFF

position;refertotheOperator’sManual.

Important:Ensurethattheliftingequipmenthasa

liftingcapacityofatleast405kg(893lb).

InstallingtheSwitch

Partsneededforthisprocedure:

Switch

Procedure

1.Removetherear-coverplatetotherearbulkheadof

themachine.

2.Removetheblankingplatefromtheauxiliary-control

panelandpulltheconnectorofthewiringharnessof

themachinethroughtheswitchopening.

3.Connecttheconnectorofthewiringharnesstothe

switchandsnaptheswitchintotheauxiliary-control

panel.

InstallingtheSlidingOffset

Attachment

Partsneededforthisprocedure:

Bolt(1x4inch)

Bolt(1x41/2inch)

21Washer

11Nut

2Retainingring

Clevispin

1Upperspacerplate

Uppermiddlespacerplate(withgreasettings)

2Retainerplate

Lowermiddlespacerplate(withgreasettings)

1Lowerspacerplate

InstallingtheAttachmentontoa

WheeledMachine

1.Removethetrencherattachmentfromthemachine.

2.Raisetheslidingoffsetattachmentofftheoorusing

liftingequipment.

3.Securetheslidingoffsetframeontothemachineusing

6bolt(1x4),12washers,and6nuts.

4.Torquetheboltsto686to882N∙m(506to651ft-lb).

5.Spreadsomegreaseontherightsideoftheattachment

frame.

6.Securetheslidemountplatetothecylinderusingthe

clevispinand2retainingrings.

7.Placetheupperandlowerspacerplatesontheslide

mountplateholdingtheminplacewiththe2bolts(3/4

x4inch)and2washers.

8.Raisethetrencherattachmentofftheoorusinglifting

equipment.

Important:Ensurethattheliftingequipmenthas

aliftingcapacityofatleast405kg(893lb).

9.Locatethe2rowsofholesinthemountingplatethat

youwillusetosecuretheattachmenttothesliding

offsetattachment.

10.Lowerthetrencherattachmentuntilitisalignedwith

theslidemountassembly.

11.Securethetrenchertotheoffsetattachmentusing3

bolts(1x4inch),6washers,and3nuts.

12.Torquetheboltsto686to882N∙m(506to651ft-lb).

13.Insert2bolts(1x41/2inch)and2washersthrough

theinnermostholesontheslidemountassembly.

14.Securethetopboltwithanut.

15.Securethebottomboltwithawasherandanut.

16.Torquetheboltsto686to882N∙m(506to651ft-lb).

InstallingtheAttachmentontoa

TrackedMachine

1.Removetheattachmentfromthespacer.

Note:Donotdiscardthehardware.

Note:Keepthespacerinstalledonthemachine.

2.Raisetheslidingoffsetattachmentofftheoorusing

liftingequipment.

3.Installthe2longboltspreviouslyremovedintheoffset

attachment.

4.Securethe2longboltswith2nuts;torquetheboltsto

686to882N∙m(506to651ft-lb).

5.Install2nutsontotheboltsalreadyinstalledonthe

spacer;torquetheboltsto686to882N∙m(506to651

ft-lb).

6.Insert1bolt(1x4inch)and1washerthroughthe

offsetattachmentthroughtheholeontheunderside

ofthespacer.

7.Securetheboltwith1washerand1nut;torquethe

boltsto686to882N∙m(506to651ft-lb).

8.Securethetoppartoftheoffsettothespacerusing2

bolts,4washers,and2nuts;torquetheboltsto686to

882N∙m(506to651ft-lb).

9.Installthetrencherattachmentontotheoffsetslider;

refertosteps8tostep16in(page).

InstallingtheHydraulic

CylinderHoses

Partsneededforthisprocedure:

Adaptertting

InstallingtheHosesontotheSmall

Manifold

1.Installtheadapterttingsontotheports.

2.Installthehosethatiscomingfromtherodendof

thehydrauliccylindertotheadapterinstalledonthe

leftport.

3.Torquethettingsto48to58N∙m(35to43ft-lb).

4.Installthehosethatiscomingfromthebaseendof

thehydrauliccylindertotheadapterinstalledonthe

rightport.

5.Torquethettingsto48to58N∙m(35to43ft-lb).

InstallingtheHosesontotheLarge

Manifold

1.Installtheadapterttingsontotheports.

2.Installthehosethatiscomingfromtherodendof

thehydrauliccylindertotheadapterinstalledonthe

topport.

3.Torquethettingsto48to58N∙m(35to43ft-lb).

4.Installthehosethatiscomingfromthebaseendof

thehydrauliccylindertotheadapterinstalledonthe

bottomport.

5.Torquethettingsto48to58N∙m(35to43ft-lb).

InstallingtheTrencher

CylinderHoses

Partsneededforthisprocedure:

1481/2cm(581/2-inch)hose

160cm(63-inch)hose

Procedure

Figure13

1.Hydraulicpressure4.Raisetheattachment.

2.Lowertheattachment.5.Hydraulicreturn

3.Casedrain

1.Installthe1481/2cm(581/2inch)hosefromthe

attachmentraiseport(Figure13)tothelowerporton

thetrencherhydrauliccylinder(Figure14).

Figure14

2.Torquethettingsto31to39N∙m(23to29ft-lb).

3.Installthe160cm(63inch)hosefromtheattachment

lowerport(Figure13)totheupperportonthetrencher

hydrauliccylinder(Figure14).

4.Torquethettingsto20to28N∙m(15to21ft-lb).

InstallingtheTrencherMotor

HydraulicHoses

Partsneededforthisprocedure:

170cm(67inch)hose

165cm(65inch)hose

Procedure

1.Installthe170cm(67inch)hosefromthehydraulic

pressureport(Figure13)tothelowerportonthe

trenchermotorasshowninFigure15.

Figure15

2.Torquethettingsto207to230N∙m(153to187ft-lb).

3.Installthe165cm(65inch)hosefromthecasedrain

port(Figure13)totheportonthetrenchermotoras

showninFigure16.

Figure16

4.Torquethettingsto93to115N∙m(69to85ft-lb).

5.Installthe170cm(67inch)hosefromthehydraulic

returnport(Figure13)totheupperportonthe

trenchermotorasshowninFigure17.

Figure17

6.Torquethettingsto207to230N∙m(153to187ft-lb).

InstallingtheHydraulic

CrumberHoses

Partsneededforthisprocedure:

65cm(251/2inch)Hose

Procedure

Removethettingsfromthe2crumberhoses.

Connectthe2hoses(25-1/2inch)tothemachine.

Connectthehosestothecrumberhoses.

TestingtheSwitch

NoPartsRequired

Procedure

Presstheswitchtoposition5ofFigure21.Thetrencherdriveshouldshifttothecenterofthemachine.

Presstheswitchtoposition6ofFigure21.Thetrencherdriveshouldshifttotherightsideofthemachine.

Figure21

Operation

UsingtheSlidingOffsetKit

Refertotheauxiliary-controlpaneldecalonyourmachine

(Figure21).

Maintenance

GreasingtheSliderFrame

ServiceInterval:Every50hours

GreaseType:Lithium-basedgrease.

Lowertheattachmenttothegroundtoensurethatthegrease

owsintothettingsproperly.

Cleanthegreasettingswitharag.

Connectthegreaseguntothegreasettingsfortheupper

andlowerpivots;apply2or3pumpsofgreasetoeachtting

(Figure22).

Figure22

Toro Trencher Sliding Offset Mount Kit, RT1200 Traction Unit Installation guide

Toro Trencher Sliding Offset Mount Kit, RT1200 Traction Unit Installation guide

Toro Trencher Sliding Offset Mount Kit, RT1200 Traction Unit Installation guide

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