2. Toro
  3. Trencher Sliding Offset Mount Kit, RT1200 Traction Unit

Toro Trencher Sliding Offset Mount Kit, RT1200 Traction Unit Installation guide

  • Hello! I am an AI chatbot trained to assist you with the Toro Trencher Sliding Offset Mount Kit, RT1200 Traction Unit Installation guide. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3405-597RevA
TrencherSlidingOffsetMountKit
RT1200TractionUnit
ModelNo.25514
ModelNo.25514E
InstallationInstructions
Safety
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
125-6107
1.Crushinghazardofhandandfoot—keephandsandfeet
away.
125-6690
1.Wholebodycrushinghazard—keepawayfromthemachine
wheninoperation.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3405-597*A
125-6694
1.Tie-downpoint
125-6139
1.Liftpointandtie-downpoint
125-8175
1.ReadtheOperator’sManualforinformationongreasing
themachine.
2
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Switch
1Instaltheswitch.
Bolt(1x4inch)
9
Bolt(1x41/2inch)
2
Washer21
Nut11
Retainingring2
Clevispin
1
Upperspacerplate1
Uppermiddlespacerplate(withgrease
ttings)
1
Retainerplate2
Lowermiddlespacerplate(withgrease
ttings)
1
3
Lowerspacerplate1
Installtheslidingoffsetattachment.
4
Adaptertting
2Installthehydrauliccylinderhoses.
1481/2cm(581/2-inch)hose
1
5
160cm(63-inch)hose
1
Installthetrenchercylinderhoses.
170cm(67inch)hose
1
170cm(67inch)hose
1
6
165cm(65inch)hose
1
Installthetrenchermotorhydraulic
hoses.
7
65cm(251/2inch)Hose
2Installthehydrauliccrumberhoses.
8
Nopartsrequired
–
Testtheswitch.
3
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethemachinetoalevelsurface.
Note:Ensurethatthefrontwheelsofthemachine
arestraight.
2.Loweranyattachments.
3.Settheparkingbrake,shutofftheengine,andremove
thekeyfromthekeyswitch.
4.Rotatethebattery-disconnectswitchtotheOFF
position;refertotheOperator’sManual.
Important:Ensurethattheliftingequipmenthasa
liftingcapacityofatleast405kg(893lb).
2
InstallingtheSwitch
Partsneededforthisprocedure:
1
Switch
Procedure
1.Removetherear-coverplatetotherearbulkheadof
themachine.
2.Removetheblankingplatefromtheauxiliary-control
panelandpulltheconnectorofthewiringharnessof
themachinethroughtheswitchopening.
3.Connecttheconnectorofthewiringharnesstothe
switchandsnaptheswitchintotheauxiliary-control
panel.
4
3
InstallingtheSlidingOffset
Attachment
Partsneededforthisprocedure:
9
Bolt(1x4inch)
2
Bolt(1x41/2inch)
21Washer
11Nut
2Retainingring
1
Clevispin
1Upperspacerplate
1
Uppermiddlespacerplate(withgreasettings)
2Retainerplate
1
Lowermiddlespacerplate(withgreasettings)
1Lowerspacerplate
InstallingtheAttachmentontoa
WheeledMachine
1.Removethetrencherattachmentfromthemachine.
2.Raisetheslidingoffsetattachmentofftheoorusing
liftingequipment.
3.Securetheslidingoffsetframeontothemachineusing
6bolt(1x4),12washers,and6nuts.
4.Torquetheboltsto686to882N∙m(506to651ft-lb).
5.Spreadsomegreaseontherightsideoftheattachment
frame.
6.Securetheslidemountplatetothecylinderusingthe
clevispinand2retainingrings.
7.Placetheupperandlowerspacerplatesontheslide
mountplateholdingtheminplacewiththe2bolts(3/4
x4inch)and2washers.
5
8.Raisethetrencherattachmentofftheoorusinglifting
equipment.
Important:Ensurethattheliftingequipmenthas
aliftingcapacityofatleast405kg(893lb).
9.Locatethe2rowsofholesinthemountingplatethat
youwillusetosecuretheattachmenttothesliding
offsetattachment.
10.Lowerthetrencherattachmentuntilitisalignedwith
theslidemountassembly.
11.Securethetrenchertotheoffsetattachmentusing3
bolts(1x4inch),6washers,and3nuts.
12.Torquetheboltsto686to882N∙m(506to651ft-lb).
13.Insert2bolts(1x41/2inch)and2washersthrough
theinnermostholesontheslidemountassembly.
14.Securethetopboltwithanut.
15.Securethebottomboltwithawasherandanut.
16.Torquetheboltsto686to882N∙m(506to651ft-lb).
InstallingtheAttachmentontoa
TrackedMachine
1.Removetheattachmentfromthespacer.
Note:Donotdiscardthehardware.
Note:Keepthespacerinstalledonthemachine.
2.Raisetheslidingoffsetattachmentofftheoorusing
liftingequipment.
3.Installthe2longboltspreviouslyremovedintheoffset
attachment.
6
4.Securethe2longboltswith2nuts;torquetheboltsto
686to882N∙m(506to651ft-lb).
5.Install2nutsontotheboltsalreadyinstalledonthe
spacer;torquetheboltsto686to882N∙m(506to651
ft-lb).
6.Insert1bolt(1x4inch)and1washerthroughthe
offsetattachmentthroughtheholeontheunderside
ofthespacer.
7.Securetheboltwith1washerand1nut;torquethe
boltsto686to882N∙m(506to651ft-lb).
8.Securethetoppartoftheoffsettothespacerusing2
bolts,4washers,and2nuts;torquetheboltsto686to
882N∙m(506to651ft-lb).
9.Installthetrencherattachmentontotheoffsetslider;
refertosteps8tostep16in(page).
7
4
InstallingtheHydraulic
CylinderHoses
Partsneededforthisprocedure:
2
Adaptertting
InstallingtheHosesontotheSmall
Manifold
1.Installtheadapterttingsontotheports.
2.Installthehosethatiscomingfromtherodendof
thehydrauliccylindertotheadapterinstalledonthe
leftport.
3.Torquethettingsto48to58N∙m(35to43ft-lb).
4.Installthehosethatiscomingfromthebaseendof
thehydrauliccylindertotheadapterinstalledonthe
rightport.
5.Torquethettingsto48to58N∙m(35to43ft-lb).
InstallingtheHosesontotheLarge
Manifold
1.Installtheadapterttingsontotheports.
2.Installthehosethatiscomingfromtherodendof
thehydrauliccylindertotheadapterinstalledonthe
topport.
3.Torquethettingsto48to58N∙m(35to43ft-lb).
4.Installthehosethatiscomingfromthebaseendof
thehydrauliccylindertotheadapterinstalledonthe
bottomport.
5.Torquethettingsto48to58N∙m(35to43ft-lb).
8
5
InstallingtheTrencher
CylinderHoses
Partsneededforthisprocedure:
1
1481/2cm(581/2-inch)hose
1
160cm(63-inch)hose
Procedure
Figure13
1.Hydraulicpressure4.Raisetheattachment.
2.Lowertheattachment.5.Hydraulicreturn
3.Casedrain
1.Installthe1481/2cm(581/2inch)hosefromthe
attachmentraiseport(Figure13)tothelowerporton
thetrencherhydrauliccylinder(Figure14).
Figure14
2.Torquethettingsto31to39N∙m(23to29ft-lb).
3.Installthe160cm(63inch)hosefromtheattachment
lowerport(Figure13)totheupperportonthetrencher
hydrauliccylinder(Figure14).
4.Torquethettingsto20to28N∙m(15to21ft-lb).
9
6
InstallingtheTrencherMotor
HydraulicHoses
Partsneededforthisprocedure:
1
170cm(67inch)hose
1
170cm(67inch)hose
1
165cm(65inch)hose
Procedure
1.Installthe170cm(67inch)hosefromthehydraulic
pressureport(Figure13)tothelowerportonthe
trenchermotorasshowninFigure15.
Figure15
2.Torquethettingsto207to230N∙m(153to187ft-lb).
3.Installthe165cm(65inch)hosefromthecasedrain
port(Figure13)totheportonthetrenchermotoras
showninFigure16.
Figure16
4.Torquethettingsto93to115N∙m(69to85ft-lb).
5.Installthe170cm(67inch)hosefromthehydraulic
returnport(Figure13)totheupperportonthe
trenchermotorasshowninFigure17.
Figure17
6.Torquethettingsto207to230N∙m(153to187ft-lb).
10
7
InstallingtheHydraulic
CrumberHoses
Partsneededforthisprocedure:
2
65cm(251/2inch)Hose
Procedure
Removethettingsfromthe2crumberhoses.
Connectthe2hoses(25-1/2inch)tothemachine.
Connectthehosestothecrumberhoses.
11
8
TestingtheSwitch
NoPartsRequired
Procedure
Presstheswitchtoposition5ofFigure21.Thetrencherdriveshouldshifttothecenterofthemachine.
Presstheswitchtoposition6ofFigure21.Thetrencherdriveshouldshifttotherightsideofthemachine.
Figure21
Operation
UsingtheSlidingOffsetKit
Refertotheauxiliary-controlpaneldecalonyourmachine
(Figure21).
Maintenance
GreasingtheSliderFrame
ServiceInterval:Every50hours
GreaseType:Lithium-basedgrease.
Lowertheattachmenttothegroundtoensurethatthegrease
owsintothettingsproperly.
Cleanthegreasettingswitharag.
Connectthegreaseguntothegreasettingsfortheupper
andlowerpivots;apply2or3pumpsofgreasetoeachtting
(Figure22).
Figure22
12
/