Skov BlueControl poultry climate Owner's manual

Brand: Skov

Model: BlueControl poultry climate

Type: Owner's manual

BlueControl Poultry

Climate

Technical Manual

611781 • 2023-08-31 Software version 8.2

BlueControl Poultry

Technical Manual 3

Product and Documentation Changes

SKOV A/S reserves the right to change this document and the product herein described without further notice.

In case of doubt, please contact SKOV A/S.

The date of change appears from the front and back pages.

IMPORTANT

Notes concerning alarm systems

Breakdowns, malfunctions or faulty settings may cause substantial damage and financial losses when regulat-

ing and controlling the climate in a livestock house. It is therefore essential to install a separate, independent

alarm system that monitors the house climate concurrently with the climate and production controller. According

to EU-directive No. 98/58/EU, an alarm system must be installed in all mechanically ventilated houses.

We would like to draw your attention to the fact that the product liability clause of general terms and conditions

of sale and delivery specifies that an alarm system must be installed.

In case of an operating error or inappropriate use, ventilation systems can result in production

losses or cause loss of lives among livestock.

We recommend that ventilation systems should be mounted, operated and serviced only by

trained staff and that a separate emergency opening unit and an alarm system be installed as well

as maintained and tested at regular intervals, according to terms and conditions of sale and deliv-

ery.

Installation, servicing and troubleshooting of all electrical equipment must be carried out by quali-

fied personnel in compliance with the applicable national and international standard EN 60204-1

and any other EU standards that are applicable in Europe.

The installation of a power supply isolator is required for each motor and power supply to facilitate

voltage-free work on the electrical equipment. The power supply isolator is not included.

Note

• All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without

the expressed written permission of SKOV A/S in each case.

• All reasonable efforts have been made to ensure the accuracy of the information contained in this manual.

Should any mistakes or imprecise information occur in spite of this, SKOV A/S would appreciate being noti-

fied thereof.

• Irrespective of the above, SKOV A/S shall not accept any liability with regard to loss or damage caused or

alleged to be caused by reliance on any information contained herein.

• Copyright by SKOV A/S.

BlueControl Poultry

Technical Manual

1 Product description ....................................................................................................................................... 7

2 Work routine ................................................................................................................................................... 8

3 Installation guide............................................................................................................................................ 9

3.1 Selecting components............................................................................................................... 9

3.2 Slave relays ................................................................................................................................ 9

3.3 Setup of operation form ............................................................................................................ 9

3.4 View week number................................................................................................................... 10

3.5 Select type of Unit of measurements..................................................................................... 10

3.6 Connecting components......................................................................................................... 10

3.6.1 Installation wizard ...................................................................................................................... 10

3.6.2 The menu Show connection ...................................................................................................... 11

3.6.3 Manual I/O allocation ................................................................................................................. 11

3.6.4 Shared equipment...................................................................................................................... 12

3.7 Climate ...................................................................................................................................... 12

3.7.1 One- and two-zone control......................................................................................................... 12

3.7.2 Brooding outlet........................................................................................................................... 13

3.7.3 Limitation of batch start in parts of the house ............................................................................ 13

3.7.4 Air inlet ....................................................................................................................................... 13

3.7.4.1 De-icing of air inlet ..................................................................................................................... 13

3.7.4.2 Setup of zone-controlled air inlets.............................................................................................. 14

3.7.5 Air outlet..................................................................................................................................... 15

3.7.5.1 Standard settings for stepless fan.............................................................................................. 15

3.7.5.2 Speed control............................................................................................................................. 16

3.7.5.2.1 Internal fan speed controller ...................................................................................................... 16

3.7.5.2.2 0-10 V speed control.................................................................................................................. 16

3.7.5.3 Dynamic MultiStep ..................................................................................................................... 16

3.7.5.3.1 Setup examples ......................................................................................................................... 19

3.7.5.4 Dynamic Air................................................................................................................................ 21

3.7.5.5 Setup for Dynamic Air ................................................................................................................ 21

3.7.5.6 Setup of tunnel ventilation.......................................................................................................... 22

3.7.5.7 Shared air outlet - use of the same fan for side and tunnel control ........................................... 22

3.7.5.8 Parking of fans ........................................................................................................................... 23

3.7.6 FreeRange ................................................................................................................................. 23

3.7.6.1 Pop holes ................................................................................................................................... 24

3.7.6.2 Winter garden ............................................................................................................................ 25

3.7.7 Natural ventilation ...................................................................................................................... 25

3.7.7.1 Setup of natural ventilation ........................................................................................................ 26

3.7.8 Heating....................................................................................................................................... 27

3.7.9 Setup of sensors ........................................................................................................................ 27

3.7.10 Active functions in the event of control failure............................................................................ 28

3.7.11 Setting of side cooling................................................................................................................ 28

3.7.12 Set-up of tunnel cooling ............................................................................................................. 29

3.7.13 Stir fan........................................................................................................................................ 29

3.7.13.1 Control methods for stir fan........................................................................................................ 29

4 Calibration..................................................................................................................................................... 30

4.1 Calibration of Air Intake and Air Outlet.................................................................................. 30

4.1.1 Winch motor without feedback................................................................................................... 30

4.2 Calibration of climate sensors................................................................................................ 30

4.2.1 Calibration of Weather Station ................................................................................................... 30

4.2.2 Calibration of pressure sensor ................................................................................................... 31

4.2.3 Calibration of CO2 sensor (installed as auxiliary sensor) .......................................................... 32

4.2.4 Calibration of CO2 sensor (installed as CO2 sensor) ................................................................ 32

4.2.5 Calibration of NH3 sensor.......................................................................................................... 33

4.2.6 Calibration of current sensor...................................................................................................... 33

5 Testing........................................................................................................................................................... 34

BlueControl Poultry

5.1 Testing basis components...................................................................................................... 34

5.1.1 Testing temperature and air humidity sensors........................................................................... 34

5.1.2 Testing Alarm............................................................................................................................. 34

5.1.3 Testing emergency opening....................................................................................................... 34

5.2 Testing optional components: Manual control ..................................................................... 34

5.2.1 Testing climate functions ........................................................................................................... 35

5.2.1.1 Testing Air Intake and Air Outlet ................................................................................................ 35

5.2.1.2 Testing of Dynamic MultiStep .................................................................................................... 36

5.2.1.3 Stepless fans ............................................................................................................................. 36

5.2.1.4 Emergency Change-over Switch AUT/MAN .............................................................................. 37

5.2.1.5 MultiStep .................................................................................................................................... 37

5.2.1.6 Testing relay functions ............................................................................................................... 37

5.2.1.7 Testing door opening ................................................................................................................. 38

5.2.1.8 Testing heat recovery unit.......................................................................................................... 38

5.2.1.9 Emergency inlet ......................................................................................................................... 39

5.2.2 Testing management functions.................................................................................................. 39

5.2.2.1 Testing of current sensor ........................................................................................................... 39

5.2.2.2 Testing auxiliary sensor ............................................................................................................. 39

5.3 Testing network connection ................................................................................................... 40

6 Service........................................................................................................................................................... 41

6.1 Settings..................................................................................................................................... 41

6.1.1 Climate....................................................................................................................................... 41

6.1.1.1 Setting of Exhaustion (MultiStep)............................................................................................... 41

6.1.1.2 Fan settings ............................................................................................................................... 42

6.1.1.3 Stepless to Step......................................................................................................................... 42

6.1.1.4 Setting outside temperature limit ............................................................................................... 43

6.1.1.5 Setting of heating ....................................................................................................................... 44

6.1.1.6 Setting of day and night adjustment........................................................................................... 44

6.1.2 Climate status ............................................................................................................................ 45

6.1.3 Network settings ........................................................................................................................ 45

6.1.4 UTC time.................................................................................................................................... 46

6.2 Display ...................................................................................................................................... 47

6.3 Backup ...................................................................................................................................... 47

6.3.1 Backup of historical data............................................................................................................ 47

6.3.1.1 IMX based CPU module (2 LAN ports) ...................................................................................... 48

6.3.2 SD card and USB stick .............................................................................................................. 48

6.4 Software update ....................................................................................................................... 50

6.4.1 Preparing for a software update................................................................................................. 50

6.4.2 Carrying out the software update............................................................................................... 50

6.4.3 Check after software update ...................................................................................................... 51

6.5 Control parameters.................................................................................................................. 52

6.5.1 Control modes............................................................................................................................ 52

6.5.1.1 Adaptive control ......................................................................................................................... 52

6.5.1.2 P-band adjustment..................................................................................................................... 54

6.5.1.3 PID control ................................................................................................................................. 54

6.5.2 Ventilation .................................................................................................................................. 54

6.5.2.1 Ventilation in relation to the outdoor temperature ...................................................................... 56

6.5.2.2 Delays in changes...................................................................................................................... 56

6.5.2.3 Inlet without feedback ................................................................................................................ 56

6.5.2.4 Inlet de-ice ................................................................................................................................. 56

6.5.2.5 Cycle time .................................................................................................................................. 57

6.5.2.6 Comfort ...................................................................................................................................... 57

6.5.2.7 Heat recovery unit...................................................................................................................... 58

6.5.3 Ventilation boost ........................................................................................................................ 58

6.5.4 Heating....................................................................................................................................... 58

6.5.4.1 Adaptive heating control ............................................................................................................ 58

6.5.4.2 Room heating and stand-alone heater....................................................................................... 58

6.5.4.3 Floor heating .............................................................................................................................. 59

Technical Manual

BlueControl Poultry

Technical Manual

6.5.5 Cooling....................................................................................................................................... 59

6.5.5.1 Side cooling ............................................................................................................................... 59

6.5.5.2 Tunnel cooling............................................................................................................................ 59

6.5.6 Humidity ..................................................................................................................................... 61

6.5.6.1 Humidity control ......................................................................................................................... 61

6.5.6.1.1 Humidity control at adaptive ventilation mode ........................................................................... 62

6.5.6.1.2 Humidity control at PID ventilation mode ................................................................................... 62

6.5.6.1.3 Humidity control at adaptive heat mode..................................................................................... 62

6.5.6.1.4 Humidity control at PID heat mode ............................................................................................ 63

6.5.6.2 Humidification ............................................................................................................................ 63

6.5.6.3 Synchronizing with fans ............................................................................................................. 63

6.5.7 Pressure control......................................................................................................................... 64

6.5.8 Reduced minimum ventilation.................................................................................................... 64

6.5.9 CO2 minimum ventilation........................................................................................................... 65

6.5.10 NH3 ventilation........................................................................................................................... 65

6.6 Adjustment of pressure........................................................................................................... 65

6.6.1 Negative pressure curve ............................................................................................................ 65

6.6.2 Adjusting negative pressure curve............................................................................................. 66

6.6.3 Using two curves for air inlets (side and tunnel) ........................................................................ 67

6.6.4 Setting change between roof and side ventilation ..................................................................... 68

6.6.5 Setting of minimum air inlet........................................................................................................ 68

6.6.6 Synchronization of room heating and air inlets .......................................................................... 69

6.6.7 Activation of cycle time at tunnel ventilation .............................................................................. 69

6.6.8 Adjustment of pressure during change from side to tunnel........................................................ 69

6.6.9 Adjusting active pressure........................................................................................................... 69

6.6.10 Adjustment of stepless unit ........................................................................................................ 70

6.6.11 Set-up of pressure curves on heat recovery unit ....................................................................... 71

6.6.11.1 Heat recovery unit with integrated side curve ............................................................................ 72

6.6.11.2 Heat recovery unit with dust reduction....................................................................................... 73

6.7 Natural ventilation.................................................................................................................... 74

6.8 System ...................................................................................................................................... 74

6.8.1 Resetting data............................................................................................................................ 74

7 Troubleshooting instructions ..................................................................................................................... 75

7.1 Troubleshooting shared equipment....................................................................................... 75

7.2 Temperature sensor control table.......................................................................................... 76

7.2.1 Table relating to DOL 114 temperature sensor control.............................................................. 76

7.2.2 Table relating to DOL 12 temperature sensor control................................................................ 77

8 Technical data .............................................................................................................................................. 78

8.1 Dimensioned sketch ................................................................................................................ 79

9 Functionality ................................................................................................................................................. 80

BlueControl Poultry

Technical Manual 7

1 Product description

BlueControl poultry is a series of one-house controllers specifically designed for poultry houses. The controller

series includes several variants. Each of them meets the different requirements for climate and production con-

trol in connection with the production forms and geographical climatic conditions.

BlueControl poultry is available in the following climate variants:

• LPV

• Tunnel

• Combi-Tunnel

• Natural

Furthermore, it has standard broiler production functionality.

If additional production functionality is desired, the following add-on production software for poultry is further-

more available:

• Broiler (broiler)

• Breeder (parent stock)

• Layer-L (layers)

• Layer-M (layers)

The controller is operated via a large touch display with graphical views of the ventilation status, icons and

curves, among other things. The pages shown in the display are adapted the different variants so that the most

relevant functions are easily accessible. A wide range of functions such as 24-hour clock, light, water meter, and

auxiliary sensor can be named by the user, so that they suit the individual house and the functions are easier to

recognize in menus and alarms.

BlueControl Poultry

8 Technical Manual

2 Work routine

This technical manual deals with the installation of the controller and is aimed primarily at the technicians and

electricians who will be mounting, installing and testing the controller.

According to current national and in Europe also EU regulations, the installation must be carried out by expert

personnel.

Note that electrical equipment may not be opened without removing the supply voltage, and only competent per-

sonnel may carry out servicing operations and troubleshooting.

The following checklist indicates the main points of the workflow regarding set up of the controller.

Mounting

1. Controller.

2. Emergency opening, if applicable.

Installation

1. Connect cables according to the circuit diagrams for the emergency opening of the system.

2. Set voltage in the controller.

3. Connect mains voltage to the controller.

4. Select components in the controller menu Installation | Installation wizard by reviewing all the in-

stallation menu items in the Installation wizard.

5. Connect the individual components by means of the controller's menu Installation | Show connec-

tion and the circuit diagrams.

6. Adjust the system.

7. Test the system.

Start-up

1. Setting and calibration.

BlueControl Poultry

Technical Manual 9

3 Installation guide

3.1 Selecting components

There are two ways to install the controller.

At the initial installation: Use Installation wizard which will guide you through all the options of the functions.

If making adjustments to the existing installation: Use the menu Manual installation to go directly to the rel-

evant function.

Select components in the installation menu of the controller.

Installation | Installation wizard or Manual installa-

tion.

It is impossible to select more components than there are avail-

able I/O.

Therefore, you must observe that the controller accepts your re-

quests to connect a component.

If missing I/O, you can:

• Install extra I/O modules (if these are available).

• Uninstall components.

While functions are selected in the set-up menus Installation

and Show connection, all alarms will be delayed. Thus, no

alarms will be generated until 2 minutes after the last change is

completed n the installation menu.

It is indicated as info in the alarm menu for as long as the delay

is active.

However, it does not apply to alarms from CAN bus communi-

cation (I/O modules).

3.2 Slave relays

Using slave relays, the power may be distributed on multiple relays. This is especially useful if the power load is

larger than the max. current of the relays.

For several functions it is possible to select a slave relay which will work in the same way as the master relays -

however, with a delay of up to 1 sec. When the controller is set to Manual, the slave relays will also follow the

master relays.

For heating - when the master is 0-10 V output, the slave relay relay will switch on when the heating is switched

on.

3.3 Setup of operation form

Operation form Setting of operation form (continuous/batch production).

BlueControl Poultry

10 Technical Manual

3.4 View week number

View week number View of week number at the top of all pages.

3.5 Select type of Unit of measurements

Unit of measurements The controller can display the units as both metric and US units.

3.6 Connecting components

The majority of the connection terminals are universal. Therefore, installing different components in the individ-

ual terminals is possible.

When you select a component from the menu Installa-

tion | Manual installation, the controller allocates I/O based on

a list. It means that the house controller selects the first avail-

able I/O on the list and that the components are allocated I/O in

the order they are selected.

The same I/O allocation in several controllers – i.e. when the in-

dividual components are connected to the same terminal num-

bers – is ensured by saving the set-up on a USB stick and en-

tering the set-up into several controllers.

3.6.1 Installation wizard

The installation wizard starts automatically the first time you activate the controller. The wizard provides a struc-

tured walk-through of the installation of the controller functions. We recommend that it be used for installation.

It supports the necessary selections and settings to set up the controller.

Choose between:

•Installation wizard: A complete installation walk-through.

•Manual installation: Installation or adjustment of a specific

function, for example, cooling. A few changes can be saved

here.

Press the buttons in the upper right corner to move one step

forward or backward in the installation.

Press the X in the upper left corner to finish the installation be-

fore completing all steps.

Press Cancel to finish without saving.

Press Confirm to save changes.

Also, see the section Work Routine for an overview of the com-

plete procedure of setting up the controller.

BlueControl Poultry

Technical Manual 11

3.6.2 The menu Show connection

When you have selected all the components in the installation menu, the controller will show you where to con-

nect the individual components.

See the menu Show connection for where exactly to connect the individual components.

When a wiring diagram in the Circuit Diagrams and Cable Plans reads "See Show connection", it refers to this

menu.

3.6.3 Manual I/O allocation

If you want to determine the I/O allocation for one or more components, you can manually change it under the

menu option Manual I/O allocation.

Select the menu Installation | Manual I/O allocation

and press the component to be changed.

Choose between the listed terminals. Note whether a terminal is

already allocated to another function.

Press the required terminal.

If you use a terminal currently used by another function, the

controller will change the I/O allocation for this function.

In the menu Show connection, ensure that the controller moves

the first allocated function to another terminal.

The controller will change the I/O allocation instantly.

If the I/O allocation can be changed, the controller will accept it.

If the I/O allocation cannot be changed, the controller will reject

it, and the I/O allocation will remain unchanged.

BlueControl Poultry

12 Technical Manual

3.6.4 Shared equipment

Controllers in the same network (see Network settings [}45]) can share equipment such as outside tempera-

ture sensor and outside humidity sensor.

The controller where the equipment is physically connected is called the ‘Master’. The other controllers are

called ‘Clients’.

A climate or production controller may be the’ Master’ of connected equipment while it is also the ‘Client’ of

equipment connected to another controller.

If the connection between the controllers is lost, an alarm appears on both the ‘Master’ and the ‘Client’

controller.

Example of shared outside temperature sensor - setup in ‘Client’ controller

Select the menu Techical | Installation | Manual in-

stallation | Climate | Sensors | Temperature sensor

Activate Use shared outside temperature sensor.

Select the controller where the outside temperature sensor is

connected.

The name of the controller providing the outside temperature is

shown in the display.

3.7 Climate

3.7.1 One- and two-zone control

Two-zone regulation is available in CT, Natural, and some LPV variants.

The livestock house can be controlled as two separate zones: front and rear. Thus, the following functions must

be set up separately for each zone: Temperature and humidity sensor, air inlet, air outlet, emergency opening,

heating, stir fan, stand-alone heating, and side cooling.

BlueControl Poultry

Technical Manual 13

The functionality is also useful in houses where used litter is stored in the inactive zone of the house. It is possi-

ble to use the air outlets in the inactive zone.

3.7.2 Brooding outlet

Two-zone regulation can also be used for half house brooding.

This allows the extraction of air from the active zone through the outlets in the inactive zone. The functionality is

also useful in houses where used litter is stored in the inactive zone in the house. Also see the User Manual.

If Start in is set for Front then the setting for Brooding air outlet must be set to Rear, and the reverse.

3.7.3 Limitation of batch start in parts of the house

Start in Select if the climate control must be limited to parts of the house (Full house/

Front/Rear)

In a two-zone house, you can decide only to start the climate control in a part of

the house (Front/Rear).

In the active zone the controller regulates according to the normal climate settings

while the other zone (not active) is regulated according to the Empty house set-

tings (in the menu Management | House data).

When Start in is set to Full house, the function is inactive.

3.7.4 Air inlet

The controller includes different types of air intake:

Side inlet E.g., wall inlets regulated by a winch motor.

Roof inlet Air inlet in the roof that a shutter, a fan, and a recirculation fan can control.

Tunnel inlet Tunnel openings are regulated by a winch motor.

The function Manuel tunnel input enables the connection of a change-over switch so

the change to/from side mode to tunnel ventilation can be carried out manually.

Natural inlet E.g., curtains regulated by a winch motor.

Combining the three types of air inlets - Roof, Side, and Tunnel - allows to accommodate an increasing ventila-

tion demand by automatically switching the ventilation mode.

3.7.4.1 De-icing of air inlet

De-icing is a function that changes the regulation of the ventilation at very low outside temperatures to cycle

time to avoid ice formation in the air inlet.

Air outlet Fans run according to cycle time.

Air inlet Three types of shutter control.

Select how the flap in the air inlet shall be regulated:

• Cycle time

• Stop flaps

BlueControl Poultry

14 Technical Manual

• Only open

Air inlet %

Maximum inlet position

Min. air inlet position

Air inlet

Air outlet

Figure1: Cycle time: The flap in the air inlet is regulated according to cycle time

Air inlet

Air outlet

Air inlet % Maximum inlet position

Min. air inlet position

Figure2: Stop flaps: The flap in the air inlet remains in the current position regardless of the ventilation level.

Air inlet %

Air inlet

Air outlet

Maximum inlet position

Min. air inlet position

Figure3: Open only: The flap in the air inlet remains in the current position, but is able to open further, if the need for ventila-

tion increases.

Exhaustion %

Air inlet

Air outlet

Heat time

Figure4: Stopping fans in air outlet. The fans in the air outlets will stop completely for a short period, e.g., 10 minutes. It will

also help to prevent the formation of ice in the air inlets.

3.7.4.2 Setup of zone-controlled air inlets

In a one-zone livestock house, each of up to six air inlets can be regulated as a separate inlet zone. In each air

inlet zone, the flap position of the wall inlets can thus be regulated separately according to a given excess tem-

perature or a too low temperature in the zone.

The function is only available when several temperature sensors are installed.

BlueControl Poultry

Technical Manual 15

Zone 1

Zone 2

Zone 3

Zone 4

Zone 5

Zone 6

Figure5: Outline of livestock house with zone-regulated air inlets.

Temperature sensors for

inlets

Allocation of sensors to air inlets.

The installed temperature sensors are associated with an air in-

let zone.

If there are several sensors in a zone, the controller calculates

an average temperature according to which it will control.

When the zone temperature deviates from Temperature set-

point. (+ or -), the controller adjusts the flap position.

See the menu Operation | Climate equipment card | Ven-

tilation | Air intake | Zone-controlled air intake | Inlet correc-

tion factor

Example: Zone-controlled inlets

Ventilation requirement: 20% Negative pressure curve

Temperature setpoint: 22°C Ventilation 0 1 8 16 20 28 50 60 90 100

Temperature deviation: 1°C Flap position 0 5 10 15 27 33 50 60 90 100

Inlet correction factor: 10 %

Temperature sensor zone 4 measures 21.5 °C.

This equals a deviation of 0.5 °C from Temperature setpoint (22 - 21.5 = 0.5 °C).

0.5 °C equals 50 % of Deviation temp.

This results in a correction of 50 % of inlet correction factor = 0.5 x 10 % = 5 %.

Since it is a too low temperature, the current flap opening (27 %) is reduced by 5 % = 22 % flap opening.

3.7.5 Air outlet

3.7.5.1 Standard settings for stepless fan

The controller has a number of default settings for a variety of fan types.

BlueControl Poultry

16 Technical Manual

When you choose to load a standard setting, no further fan setting is required.

Side outlet | Stepless | Load stepless fan settings.

Select the required fan type.

The setup can be viewed and customized in the menu Techni-

cal | Service | Stepless | Adjust stepless. See also section Ad-

justment of stepless unit [}70].

3.7.5.2 Speed control

3.7.5.2.1 Internal fan speed controller

With an internal fan speed controller, it is necessary to enter the typical voltage of the mains supply to obtain the

correct control of the fan. Measure the voltage by means of a voltmeter or possibly contact an electrician.

Select a type of outlet | Fan speed control

Power supply Enter the typical mains supply voltage to obtain correct control of the fan.

3.7.5.2.2 0-10 V speed control

When the fan is controlled by a 0-10 V speed control, voltages must be set corresponding to the fan stopped

and the fan running at full speed. This settings will depend on the type of fan speed controller used.

Select a type of outlet | Fan speed control

Stop fan Voltage at 0 % fan capacity.

Full speed Voltage at 100 % fan capacity.

Note that the factory setting for both menu items is 5.0 V. The controller will send an alarm if the settings are not

adjusted.

3.7.5.3 Dynamic MultiStep

See the section Setting of Exhaustion (MultiStep) [}41] for a general description of MultiStep.

Dynamic MultiStep makes it possible to reduce power consumption for the fans in the MultiStep system. It is

achieved by the fans' ability to run at two speeds (Low and High) and by letting them run as long as possible at

low speed.

When a low level of ventilation is needed ventilation is carried out as an ordinary MultiStep system, but the fan

output is limited so that it can only provide a percentage of the fan's maximum capacity.

All exhaust units that are set up to run only in the low area in the Dynamic MultiStep system must be able to run

at reduced capacity.

At a high ventilation requirement, the fan output varies steplessly from low to full speed and the flaps are fully

open.

BlueControl Poultry

Technical Manual 17

0-10 volt output

The 0-10 V output makes it possible to run at low speeds on the

fan, and from here to run the fan steplessly up to full speed.

Low speed and Full speed

When a fan connect to a 0-10 V output has been selected, a

voltage value must be set which corresponds to the fan running

at low and full speed.

Please note that most fan types have stopped at 10 volt.

Depending on which type of fan has been selected, the voltage

is set at low speed to 4-6 volts.

For each MultiStep unit, set whether it should be activated

when the Dynamic MultiStep system runs at high speed, at low

speed, or with both.

Ventilation sequence

The livestock house's ventilation system

Flap in stepless unit: The stepless ventilation sequence is

achieved by opening and closing the flap.

Fan in stepless unit: The stepless fan runs as long as possible at

low speed.

Variable ON/OFF: 0- 10 V control signal to fan in stepless ON/

OFF.

Max. output in % at low and high regulation.

Method of Operation

1 stepless unit

2 MultiStep units

From low to high regulation

Figure6: Principle diagram of Dynamic MultiStep system.

BlueControl Poultry

18 Technical Manual

Outputs Low High

Stepless unit 8.5 13

MultiStep 1 8.5 13

MultiStep 2 17 26

34 52

Table1: Examples of outputs

BlueControl Poultry

Technical Manual 19

3.7.5.3.1 Setup examples

Number of chim-

neys

Low High 0 - 28,800 m3/h

low speed.

28,800 m3/h - 62,000 m3/h

high speed.

Fan output is controlled at high speeds by a sig-

nal from a 0-10 volts output.

Stepless 1 7200 15500

MS1 1 7200 15500

MS2 2 14400 31000

Total 4 28800 62000

Table2: 4 exhaust units with variable DA 600 LPC-13 fans.

The set-up requires this installation.

Stepless unit Variable ON/OFF Variable ON/OFF

Flap: stepless

Fan: Stepless

Flap: ON/OFF

Fan: stepless

Flap: ON/OFF

Fan: stepless

Low

High

All flaps are 100% open and the fan

speed is increased stepless on all units

parallel from low to high.

Low High

Figure7: Dynamic MultiStep. All fans are variable.

BlueControl Poultry

20 Technical Manual

Number of chimneys Low High 0 - 29,600 m3/h

Stepless+MS1+MS2 run at low speed.

29,600 m3/h -

Stepless+MS1+MS2 are completely open and

their fans are running steplessly up to high

speed.

62,000 m3/h -

+ MS3+MS4 are ON.

112,000 m3/h - 150,600 m3/h

+ MS3+ MS3+MS4 are ON.

Fan output is controlled at high speeds by a sig-

nal from a 0-10 volts output.

Stepless 1 7400 15500

MS1 1 7400 15500

MS2 2 14800 31000

MS3 ON/OFF 2 - 25,000

MS4 ON/OFF 2 - 25,000

MS5 1 gable fan - 38,600

Total 8 + 1 gable 29,600 150600

Table3: 4 chimneys with variable fans. 4 chimneys with ON/OFF fans. 1 gable fan

The set-up requires this installation.

Stepless unit Variable ON/OFF Variable ON/OFF Variable ON/OFF Variable ON/OFF

Fan: ON/OFF

Flap: stepless

Fan: Stepless

Flap: ON/OFF

Fan: stepless

Flap: ON/OFF

Fan: stepless

Flap: ON/OFF

Fan: ON/OFF

Flap: ON/OFF

Fan: ON/OFF

The speed is increased from low to

high

The speed is increased from low to

high

Low High

Figure8: Dynamic MultiStep. Not all fans are variable.

Page is loading ...

Skov BlueControl poultry climate Owner's manual

Skov BlueControl poultry climate Owner's manual

Skov BlueControl poultry climate Owner's manual

Related papers

Other documents