Merlin MGL400-24 Owner's manual

Brand: Merlin

Model: MGL400-24

Category: Garage Door Opener

Type: Owner's manual

This manual is also suitable for

MGL400-24 & MGL400-24S

SWING GATE OPENER

O W N E R ' S M A N U A L

WingMate 4

Serial # Primary Arm

Serial # Secondary Arm

Serial # Control Box

Installation Date

The MGL400-24 is intended for use with vehicular swing gates.

For residential applications only (refer to page 2 for more details).

DESIGNED FOR PROFESSIONAL INSTALLATION

NB:

Some references/drawings in this manual relate to international markets

IMPORTANT

NOTE

• BEFORE attempting to install, operate or maintain the operator, you must read

and fully understand this manual and follow all safety instructions.

• DO NOT attempt repair or service of your gate operator unless you are an

Authorized Service Technician.

When you see these Safety Symbols and Signal Words on the following pages, they

will alert you to the possibility of

Serious Injury or Death

if you do

not comply with the warnings that accompany them. The hazard may come from

something mechanical or from electric shock. Read the warnings carefully.

When you see this Signal Word on the following pages, it will alert you to the

possibility of damage to your gate and/or the gate operator if you do not comply

with the cautionary statements that accompany it. Read them carefully.

MECHANICAL

ELECTRICAL

SAFETY » SAFETY SYMBOL AND SIGNAL WORD REVIEW

TABLE OF CONTENTS

SAFETY 1-6

Safety Symbol and Signal Word Review 1

Installation Classifications 2

Safety Installation Information 3

Gate Construction Information 4

Important Safety Information 5-6

INTRODUCTION 7-8

Operator Specifications 7

Carton Inventory 7

Additional Items Needed for Installation 8

Wiring Specifications and Tools Needed 8

INSTALLATION 9-19

Overview of Typical Installation 9-10

Check Your Gate 11

Mounting Options 11

Manual Release 12

Determine Position of the Pull-to-Open Bracket 12

Assemble Gate Post Bracket (Pull-to-Open) 13

Attach Brackets to Gate Operator 13

Determine Mounting Location 14

Measuring and Marking for the Gate Bracket 14

Position Gate Operator on Gate 15

Test Gate Travel 16

Secure Post Bracket to Gate Post 16

Secure Gate Bracket to Gate 17

Warning Sign Placement 17

Standard Control Box 18-19

WIRING 20-25

Connect the Gate Operator (Gate 1) to the Control Box 20

Set the Bipart Delay (Model MGL400-24S Only) 21

Connect the Gate Operator (Gate 2) to the Control Box (Model MGL400-24S Only) 22

Junction Box (Model MGL400-24S Only) 23-24

Earth Ground Rod Installation (Optional) 25

Connect Batteries 25

ADJUSTMENT 26-30

Set DIP Switch 26

Limits 27-29

Force Adjustment 30

Timer-to-Close 30

PROGRAMMING 31

Remote Controls 31

Keyless Entry 31

Erase All Codes 31

Test 31

ADDITIONAL FEATURES 32-35

Control Inputs 32

Loop Inputs 33

Photo/Edge Inputs (P 6-7-8 and 9) 33

Safety Accessories for Secondary Entrapment Protection 34

OPERATION AND MAINTENANCE 36-37

Reset Button 36

Remote Control 36

Maintenance 37

Manual Release 37

TROUBLESHOOTING 38-41

Basic Control Board Layout 38

Wiring Diagram 39

Diagnostic Codes 39

Troubleshooting Chart and Tips 40-41

REPAIR PARTS 42-43

Control Box 42

Gate Operator Arm 42

ACCESSORIES 43

WARRANTY POLICY 44

TEMPLATE BACK COVER

* MGL400-24 is designed for Residential use only. If you are unsure which

classification matches your site, call our customer service to clarify. Commercial &

Industrial installations will void your warranty.

RESIDENTIAL – VEHICULAR GATE OPERATOR

A vehicular gate operator (or system) intended for use in a home of one to four single

family dwellings, or a garage or parking area associated therewith.

ENTRAPMENT PROTECTION REQUIREMENTS

NOTE:

We recommend warning signs are placed in plain view on both sides of

the gate to warn pedestrians of the dangers of motorized gate systems.

GATE OPERATOR ENTRAPMENT PROTECTION

RESIDENTIAL

B or C

Installation

Primary Type

Secondary Type

(recommended)

Swing Gate (Arm) Operator

SAFETY » INSTALLATION CLASSIFICATIONS

RESIDENTIAL

The chart above illustrates the entrapment protection requirements for

each of the three classes.

In order to complete a proper installation you must satisfy the entrapment

protection chart shown above. That means that the installation must have

one primary means of entrapment protection. A secondary means of

entrapment protection is highly recommended. Both

primary and secondary entrapment protection methods must be designed,

arranged or configured to protect against entrapments in both the open

and close directions of gate travel.

For Example:

For a slide gate system that is installed on a single-

family residence you must provide the following: As your primary type of

entrapment protection you must provide Type A inherent (built into the

operator) entrapment sensing and we highly recommend at least one of

the following as your secondary entrapment protection: Non-contact

sensors such as photoelectric eyes (type B), Contact sensors such as gate

edges (type C).

CLASS

SAFETY ACCESSORY SELECTION

Merlin gate operators will accept external entrapment protection devices to protect

people from motorized gate systems. Below are the types of entrapment protection

systems for use on this operator.

ENTRAPMENT PROTECTION TYPES

Type A: Inherent obstruction sensing system, self-contained within the operator.

This system must sense and initiate the reverse of the gate within two

seconds of contact with a solid object (included).

Type B: Connections provided for a non-contact device, such as a photoelectric

eye can be used as a secondary protection (included).

Type C: Connections provided for a contact sensor. A contact device such as a

gate edge can be used for secondary protection (optional).

NOT SUITABLE FOR:

COMMERCIAL – GENERAL ACCESS VEHICULAR GATE

OPERATOR

A vehicular gate operator (or system) intended for use in a commercial location or

building such as a multi-family housing unit (five or more single family units) hotel,

garage, retail store or other building servicing the general public.

INDUSTRIAL – GENERAL ACCESS VEHICULAR GATE

OPERATOR

A vehicular gate operator (or system) intended for use in a industrial location or

building such as a factory or loading dock area or other locations not intended to

service the general public.

COMMERCIAL

INDUSTRIAL

SAFETY » SAFETY INSTALLATION INFORMATION

1. Vehicular gate systems provide convenience and security. Gate systems are

comprised of many component parts. The gate operator is only one

component. Each gate system is specifically designed for an individual

application.

2. Gate operating system designers, installers and users must take into account

the possible hazards associated with each individual application. Improperly

designed, installed or maintained systems can create risks for the user as well

as the bystander. Gate systems design and installation must reduce public

exposure to potential hazards.

3. A gate operator can create high levels of force in its function as a component

part of a gate system. Therefore, safety features must be incorporated into

every design. Specific safety features include:

• Gate Edges • Guards for Exposed Rollers • Photoelectric Sensors

• Vertical Posts • Instructional and Precautionary Signage

4. Install the gate operator only when:

a. The operator is appropriate for the construction and the usage class of the

gate.

b. All exposed pinch points are eliminated or guarded, and guarding is

supplied for exposed rollers.

5. The operator is intended for installation only on gates used for vehicles.

Pedestrians must be supplied with a separate access opening. The pedestrian

access opening shall be designed to promote pedestrian usage. Locate the

gate such that persons will not come in contact with the vehicular gate during

the entire path of travel of the vehicular gate.

6. The gate must be installed in a location so that enough clearance is supplied

between the gate and adjacent structures when opening and closing to reduce

the risk of entrapment. Swinging gates shall not open into public access areas.

7. The gate must be properly installed and work freely in both directions prior to

the installation of the gate operator.

8. Controls intended for user activation must be located at least 6 feet (1.83 m)

away from any moving part of the gate and where the user is prevented from

reaching over, under, around or through the gate to operate the controls.

Outdoor or easily accessible controls shall have a security feature to prevent

unauthorized use.

9. The Stop and/or Reset (if provided separately) must be located in the line-

of-sight of the gate. Activation of the reset control shall not cause the

operator to start.

10. WARNING SIGNS are included and should be installed, one on each side of

the gate where easily visible.

11. For a gate operator utilizing a non-contact sensor:

a. Reference owner’s manual regarding placement of non-contact sensor for

each type of application.

b. Care shall be exercised to reduce the risk of nuisance tripping, such as

when a vehicle trips the sensor while the gate is still moving.

c. One or more non-contact sensors shall be located where the risk of

entrapment or obstruction exists, such as the perimeter reachable by a

moving gate or barrier.

12. For a gate operator utilizing a contact sensor such as an edge sensor:

a. One or more contact sensors shall be located where the risk of entrapment

or obstruction exists, such as at the leading edge, trailing edge and post

mounted both inside and outside of a vehicular horizontal slide gate.

b. One or more contact sensors shall be located at the bottom edge of a

vehicular vertical lift gate.

c. A hard wired contact sensor shall be located and its wiring arranged so the

communication between the sensor and the gate operator is not subject to

mechanical damage.

d. A wireless contact sensor such as the one that transmits radio frequency

(RF) signals to the gate operator for entrapment protection functions shall

be located where the transmission of the signals are not obstructed or

impeded by building structures, natural landscaping or similar obstruction.

A wireless contact sensor shall function under the intended end-use

conditions.

e. One or more contact sensors shall be located on the inside and outside

leading edge of a swing gate. Additionally, if the bottom edge of a swing

gate is greater than 6 inches (152 mm) above the ground at any point in

its arc of travel, one or more contact sensors shall be located on the

bottom edge.

f. One or more contact sensors shall be located at the bottom edge of a

vertical barrier (arm).

SAFETY » GATE CONSTRUCTION INFORMATION

1.1 Gates shall be constructed in accordance with the provisions given for the

appropriate gate type listed.

1.2 Gates shall be designed, constructed and installed to not fall over more than

45 degrees from the vertical plane, when a gate is detached from the

supporting hardware.

1.3 Gates shall have smooth bottom edges, with vertical bottom edged

protrusions not exceeding 12.7 mm when other than the exceptions listed in

ASTM F2200.

1.4 The minimum height for barbed tape shall not be less than 2.44 m above

grade and for barbed wire shall not be less than 1.83 m above grade.

1.5 An existing gate latch shall be disabled when a manually operated gate is

retrofitted with a powered gate operator.

1.6 A gate latch shall not be installed on an automatically operated gate.

1.7 Protrusions shall not be permitted on any gate, refer to ASTM F2200 for

Exceptions.

1.8 Gates shall be designed, constructed and installed such that their movement

shall not be initiated by gravity when an automatic operator is disconnected.

1.9 A pedestrian gate shall not be incorporated into a vehicular gate panel or

that portion of the adjacent fence that the gate covers in the open position.

1. GENERAL REQUIREMENTS

2. SPECIFIC APPLICATIONS

2.1 Any non-automated gate that is to be automated shall be upgraded to

conform to the provisions of this specification.

2.2 This specification shall not apply to gates generally used for pedestrian

access and to vehicular gates not to be automated.

2.3 Any existing automated gate, when the operator requires replacement,

shall be upgraded to conform to the provisions of this specification in effect

at that time.

3. VEHICULAR HORIZONTAL SLIDE GATES

3.1 The following provisions shall apply to Residential I, Commercial I and

Commercial II vehicular horizontal slide gates:

3.1.1 All weight bearing exposed rollers 2.44 m, or less, above grade shall be

guarded or covered.

3.1.2 All openings located between 1.22 m and 1.83 m above grade shall be

designed, guarded or screened to prevent a

102 mm diameter sphere from passing through the openings anywhere in

the gate, and in that portion of the adjacent fence that covers in the open

position.

3.1.3 A gap, measured in the horizontal plane parallel to the roadway, between a

fixed stationary object nearest the roadway, (such as a gate support post)

and the gate frame when the gate is in either the fully open position or the

fully closed position, shall not exceed 57 mm, refer to ASTM F2200 for

Exception.

3.1.4 Positive stops shall be required to limit travel to the designed fully open and

fully closed positions. These stops shall be installed at either the top of the

gate, or at the bottom of the gate where such stops shall horizontally or

vertically project no more than is required to perform their intended

function.

3.1.5 All gates shall be designed with sufficient lateral stability to assure that the

gate will enter a receiver guide, refer to ASTM F2200 for panel types.

3.2 The following provisions shall apply to Class IV vehicular horizontal slide

gates:

3.2.1 All weight bearing exposed rollers 2.44 m, or less, above ground shall be

guarded or covered.

3.2.2 Positive stops shall be required to limit travel to the designed fully open and

fully closed positions. These stops shall be installed at either the top of the

gate, or at the bottom of the gate where such stops shall horizontally or

vertically project no more than is required to perform their intended

function.

4. VEHICULAR HORIZONTAL SWING GATES

4.1 The following provisions shall apply to Residential I, Commercial I and

Commercial II vehicular horizontal swing gates:

4.1.1 Gates shall be designed, constructed and installed so as not to create an

entrapment area between the gate and the supporting structure or other

fixed object when the gate moves toward the fully open position, subject to

the provisions in the 4.1.1.1 and 4.1.1.2.

4.1.1.1 The width of an object (such as a wall, pillar or column) covered by a swing

gate when in the open position shall not exceed 102 mm, measured from

the centerline of the pivot point of the gate, refer to ASTM F2200 for

exception.

4.1.1.2 Except for the zone specified in Section 4.1.1.1, the distance between a

fixed object such as a wall, pillar or column, and a swing gate when in the

open position shall not be less than 406 mm, refer to ASTM F2200 for

exception.

4.2 Class IV vehicular horizontal swing gates shall be designed, constructed and

installed in accordance with security related parameters specific to the

application in question.

Vehicular gates should be installed in accordance with local standards.

SAFETY » IMPORTANT SAFETY INFORMATION

INSTALLATION

To prevent SERIOUS INJURY or DEATH; one or more non-contact sensors shall be

located where the risk of entrapment or obstruction exists.

To prevent SERIOUS INJURY or DEATH from a moving gate:

• Entrapment protection devices MUST be installed to protect anyone who may

come near a moving gate.

• Locate entrapment protection devices to protect in BOTH the open and close

gate cycles.

• Locate entrapment protection devices to protect between moving gate and

RIGID objects, such as posts.

• A swinging gate shall NOT open into public access ways.

To prevent SERIOUS INJURY or DEATH from a moving gate:

• Install warning signs on the front and back of the gate in PLAIN VIEW.

• Permanently secure each warning sign in a suitable manner using fastening

holes.

ALWAYS wear protective gloves and eye protection when changing the battery or

working around the battery compartment.

• DO NOT use flooded lead acid battery.

• Flooded lead acid batteries will produce gases when discharging and

recharging which can explode.

• DO NOT dispose of battery in fire. Battery may explode. Check with local

codes for disposal instructions.

To reduce the risk of SEVERE INJURY or DEATH:

• ANY maintenance to the operator or in the area near the operator MUST NOT

be performed until disconnecting the electrical power and locking-out the

power via the operator power switch. Upon completion of maintenance the

area MUST be cleared and secured, at that time the unit may be returned to

service.

• Disconnect power at the fuse box BEFORE proceeding. Operator MUST be

properly grounded and connected in accordance with local electrical codes.

NOTE: The operator should be on a separate fused line of adequate capacity.

• ALL electrical connections MUST be made by a qualified individual.

• DO NOT install ANY wiring or attempt to run the operator without consulting

the wiring diagram. We recommend that you install an optional reversing

edge BEFORE proceeding with the control station installation.

• ALL power wiring should be on a dedicated circuit and well protected. The

location of the power disconnect should be visible and clearly labeled.

• ALL power and control wiring MUST be run in separate conduit.

• BEFORE installing power wiring or control stations be sure to follow ALL

specifications and warnings described below. Failure to do so may result in

SEVERE INJURY to persons and/or damage to operator.

WIRING

To AVOID damaging plug-in transformer, it MUST be enclosed in a suitable

weatherproof enclosure and provided with proper weatherproof fixtures.

To AVOID damaging gas, power or other underground utility lines, contact

underground utility locating companies BEFORE digging.

To reduce the risk of FIRE or INJURY to persons use only Merlin replacement

batteries.

Without a properly installed safety reversal system, persons (particularly small

children) could be SERIOUSLY INJURED or KILLED by a closing gate.

• Too much force on gate will interfere with proper operation of safety reversal

system.

• NEVER increase force beyond minimum amount required to close gate.

• NEVER use force adjustments to compensate for a binding or sticking gate.

• If one control (force or travel limits) is adjusted, the other control may also

need adjustment.

• After ANY adjustments are made, the safety reversal system MUST be tested.

Gate MUST reverse on contact with a rigid object.

ADJUSTMENT

• To prevent Serious Injury or Death from a moving gate - FOLLOW ALL

INSTRUCTIONS

• Check that the temperature range of -20

C to +50

C is suitable for the

location.

SAFETY » IMPORTANT SAFETY INFORMATION

• READ AND FOLLOW ALL INSTRUCTIONS.

• NEVER let children operate or play with gate controls. Keep the remote control

away from children.

• ALWAYS keep people and objects away from the gate. NO ONE SHOULD

CROSS THE PATH OF THE MOVING GATE.

• Test the gate operator monthly. The gate MUST reverse on contact with a rigid

object or stop when an object activates the non-contact sensors. After

adjusting the force or the limit of travel, retest the gate operator. Failure to

adjust and retest the gate operator properly can increase the risk of INJURY

or DEATH.

• Use the emergency release ONLY when the gate is not moving.

• KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a

qualified service person make repairs to gate hardware.

• The entrance is for vehicles ONLY. Pedestrians MUST use separate entrance.

• Disconnect ALL power before performing ANY maintenance.

• ALL maintenance MUST be performed by a Merlin professional.

• SAVE THESE INSTRUCTIONS.

OPERATION AND MAINTENANCE

To protect against fire and electrocution:

• Disconnect power and battery BEFORE installing or servicing operator.

For continued protection against fire:

• Replace ONLY with fuse of same type and rating.

TROUBLESHOOTING

To reduce the risk of FIRE or INJURY to persons use only Merlin replacement

batteries.

To avoid SERIOUS personal INJURY or DEATH from electrocution, DISCONNECT

electrical power to operator BEFORE proceeding.

INTRODUCTION » OPERATOR SPECIFICATIONS + CARTON INVENTORY

CARTON INVENTORY

OPERATOR SPECIFICATIONS

Carton inventory is based on a Single Operator. For Primary (Gate 1) and Secondary (Gate 2) installation the carton inventory is doubled except for control box.

Operating Cycles: 100 per day

Main Supply (Motor): 24 Vdc

Current Consumption: 2A

Power Consumption: 48 Watts

Battery Charger Supply: 26 Vac, 29VA or 36 Vdc, 40VA

Maximum Gate Width: 4.9 m

Maximum Gate Weight: 249.5 kg

Protection Class: NEMA 3R

Travel Speed: 14-18 seconds for a 90° opening

Rated Operating Time: 4 Minutes

Temperature: -20° C to + 50° C

Main Supply (Control)

Dedicated Circuit: 240 V~/50 Hz

Absorbed Power: 0.75 Watts

Protection Fuse Battery: ATC 20A

RESET

10"

(25.4 cm)

14"

(35.6 cm)

(15.2 cm)

36.3"

(92.1 cm)

.475" DIA.

(1.2 cm DIA.)

4.5"

(11.2 cm)

.25"

(0.635 cm)

37.4"

(95 cm)

53.5"

(136 cm)

(10.2 cm)

• Standard Control Box - 433 MHz (1)

• Antenna (1)

• Transmitters (2)

• Hardware Bag (1)

• Gate Operator Arm

• Motor Cable - Six Conductor, 9 feet (2.7 m)

• Warning Sign (2)

• Battery (2)

• Transformer (1)

MGL400-24S (SECOND GATE OPERATOR ARM)

• Motor Cable - Six Conductor, 40 feet (12.2 m)

• Junction Box - IP56 (1)

• Phillips Head Mounting Screws (4)

• Anchors (4)

• Terminal Block - Twelve Connectors (1)

HARDWARE INVENTORY

• Post Bracket (1)

• Pull-to-Open Bracket (1)

• Hex Bolt 5/16"-18 X 1-1/2" (5)

• Square Neck Carriage Bolt 3/8"-16 X 6" (2)

• Hex Nut 3/8"-16 (2)

• Hex Nut 5/16"-18 (5)

• Flat Washer 5/16" (5)

• Flat Washer 3/8" (5)

• Lock Washer 5/16" (5)

• Lock Washer 3/8" (5)

• Gate Mounting Bracket (1)

• Hairpin Clip (2)

• Pin (2)

• Hex Bolt 3/8"-16 X 1-1/2" (1)

• Bolt 2-3/4" (2)

• Keylock Cap (1)

• Keys (2)

Weight: 13.2 lbs. (6 kg.)

INTRODUCTION » ADDITIONAL ITEMS NEEDED FOR INSTALLATION + TOOLS NEEDED

ADDITIONAL ITEMS NEEDED FOR INSTALLATION

PERMANENT FASTENERS FOR WARNING SIGN

EARTH GROUND ROD (OPTIONAL)

POWER SUPPLY:

* Mains powered - If the opener is to be mains-powered, then the 3-pin power plug should be shielded from the effects of weather. If the plug is cut off for hard-

wiring, then the safety of the unit becomes the responsibility of the installing electrician. An isolating switch is recommended, but all mains wiring should be in

accordance with regulations.

* Solar Powered Panels - The size of these depends on: the duty cycle of the gates; the hours of sunlight; and the number and type of accessories fitted. 30

watts is recommended for Residential use.

* Battery Powered with trickle charging - Due to the high cost of long runs of heavy cable, it may be more economic in some installations to operate

the gates from a battery, which is charged from a remotely located trickle charger.

For example: a 26 VAC 1.1 Amp plug pack can be located at the house, with appropriate wiring to the gate, controller, and battery some distance away. Follow the tables

for minimum recommended conductor sizes for different distances.

Cable length Conductor size mm

AWG#

Up to 30 m 1.5 mm

Up to 100 m 2.5 mm

WIRING: All wiring must be arranged to prevent water entering the controller enclosure. Do not wire mains voltage and low voltage control wires in the same

conduit.

* Low voltage cable sizes - Voltage will drop along low voltage cables over long distances. It is recommended to use cable with conductors of the following

minimum cross sectional areas. The table lists lengths for twin-core cable, from a 24 V supply and 5 Amp load.

Cable length Conductor size mm

AWG#

3 m 1 mm

5 m 1.5 mm

10 m 2.5 mm

15 m 4 mm

20 m 6 mm

25 m 6 mm

30 m 10 mm

TOOLS NEEDED

During assembly, installation and adjustment of the operator, instructions will call for tools as illustrated below.

Screwdriver

Adjustable End Wrench

Tape Measure

Pencil

Carpenter's Level

Clamps

Phillips Head Screwdriver

Deep Well Sockets

and Wrench

1/2", 5/8", 7/16", 9/16"

and 1/4"

Hammer

Drill

Drill Bits

1/2", 3/16", 5/16"

and 5/32"

Wire Cutters (Optiona

Wire Strippers (Optional)

Welder (Optional)

INSTALLATION » OVERVIEW OF TYPICAL INSTALLATION

Moving Gate Can Cause

Injury or Death

KEEP CLEAR! Gate may move at any

time without prior warnin

Do not let children operate the gate or

play in the gate area.

This entrance is for vehicles only

Pedestrians must use separate entrance

gauge

wire

8 ft.

(2.4 m)

gauge

wire

8 ft.

(2.4 m)

12 Gauge

Wire

8 feet

(2.4 m)

LEFT-HAND GATE

RIGHT-HAND GATE

Warning Sign

Control Box with Batteries

Antenna

PVC Conduit (not

provided) to protect the

low voltage wire from

lawn mowers and string

trimmers.

Hinge

Earth Ground Installation

(Optional)

Photoelectric

Sensors

Operator Cable

Operator

Gate Bracket

Post Bracket

NOTE:

One or more non-contact sensors

shall be located where the risk of

entrapment or obstruction exists at either

the opening or closing direction. Care

shall be exercised to reduce the risk of

nuisance tripping, such as when a

vehicle trips the sensor while the gate is

still moving.

Warning Sign

Hinge

Antenna

Control Box with

Batteries

Post

Bracket

Gate

Bracket

Operator

Operator Cable

Photoelectric Sensors

PVC Conduit (not provided) to protect the

low voltage wire from lawn mowers and

string trimmers.

Earth Ground

Installation (Optional)

gauge

wire

8 ft.

(2.4 m)

DUAL GATE

Earth Ground

Installation (Optional)

Antenna

Hinge

Warning Sign

Post Bracket

Gate Bracket

Gate 1

Operator Cable

Control Box

with Batteries

PVC Conduit (not provided) to protect

the low voltage wire from lawn

mowers and string trimmers.

Photoelectric Sensors

Extension Cable

Photoelectric Sensors

Junction Box

Gate 2

NOTE:

One or more non-contact

sensors shall be located where the risk

of entrapment or obstruction exists at

either the opening or closing direction.

Care shall be exercised to reduce the

risk of nuisance tripping, such as when a

vehicle trips the sensor while the gate is

still moving.

INSTALLATION » OVERVIEW OF TYPICAL INSTALLATION

Gate MUST be level. Gate and gate post MUST be plumb.

Remove ANY/ALL wheels from the bottom of gate.

Gate MUST NOT hit or drag across ground.

Gate MUST swing freely and be supported entirely by its hinges.

INSTALLATION » CHECK YOUR GATE + MOUNTING OPTIONS

CHECK YOUR GATE

MOUNTING OPTIONS

Mounting locations vary depending on type and style of your gate. Minimum

distance from the ground should not be less than 10.2 cm from the bottom of the

gate operator arm.

RECOMMENDED:

= Gate post bracket mounting locations

= Gate bracket mount locations

OPTIONAL:

= Gate post bracket mounting locations

= Gate bracket mount locations

INSTALLATION » MANUAL RELEASE + DETERMINE POSITION OF THE PULL-TO-OPEN BRACKET

Insert the key into the lock and turn it 180° counterclockwise.

Turn the release lever 180° counterclockwise.

The operator is now in manual mode.

MANUAL RELEASE

Key

Release Lever

The Pull-to-Open bracket can be assembled to work on a Left-Hand or a

Right-Hand gate.

Review the gate types and select the type of installation you will require.

DETERMINE POSITION OF THE PULL-TO-OPEN BRACKET

NOTE:

If the Pull-to-Open bracket is not assembled correctly you will

damage the operator.

LEFT-HAND GATE

RIGHT-HAND GATE

INSTALLATION » ASSEMBLE GATE POST BRACKET (PULL-TO-OPEN) + ATTACH BRACKETS TO GATE OPERATOR

All the illustrations on the following pages display a typical Left-Hand Gate

installation.

Assemble gate post bracket by placing Pull-to-Open bracket on top of post

bracket.

ASSEMBLE GATE POST BRACKET (PULL-TO-OPEN)

Insert the bolt through both brackets and secure with washer, lock washer

and nut.

Lock Washer

Nut

Hex Bolt 3/8"

Pull-to-open

Bracket

Post Bracket

Washer

ATTACH BRACKETS TO GATE OPERATOR

Attach post bracket assembly to operator using pins and hairpin clips.

Attach gate bracket to operator using pins and hairpin clips.

Gate Bracket

Hairpin Clip

Post Bracket Assembly

INSTALLATION » DETERMINE MOUNTING LOCATION + MEASURING AND MARKING FOR THE GATE BRACKET

Center of Gate Hinge

PULL-TO-OPEN INSTALLATION

Gate Post

Closed Gate

7-3/4"

(19.7 cm)

7-3/4"

(19.7 cm)

NOTE: You may want to drive a stake in

the ground to help locate this point.

Bracket must

be straight

90°

Center of Gate Hinge

PULL-TO-OPEN INSTALLATION

Gate Post

Closed Gate

7-3/4"

(19.7 cm)

7-3/4"

(19.7 cm)

NOTE: You may want to drive a stake in

the ground to help locate this point.

Bracket must

be straight

90°

DETERMINE MOUNTING LOCATION

The gate post bracket assembly can be mounted at several places on the gate post.

Refer to the illustrations on page 11 for the ideal mounting location.

Refer to the illustrations to determine the appropriate dimensions for the

Pull-to-Open bracket.

NOTE:

It may be necessary to add shims (angle iron,

sheets of metal or wood) to the gate post to achieve the

required dimensions.

Gate Post

Gate Hinge Point

7" (18 cm)

Operator

Hinge

Point

7" (18 cm)

Gate Post

Gate Hinge Point

7" (18 cm)

Operator

Hinge Point

7" (18 cm)

Gate Post

Gate Hinge Point

7" (18 cm)

Operator

Hinge Point

7" (18 cm)

Gate Post

Gate Hinge Point

7" (18 cm)

Operator

Hinge Point

7" (18 cm)

Gate Post

Gate Hinge Point

7" (18 cm)

Operator

Hinge Point

7" (18 cm)

Gate Post

Gate Hinge Point

7" (18 cm)

Operator

Hinge Point

7" (18 cm)

Close the gate.

Place the template (provided on the back page of this manual) under the center

of the gate hinge point.

Place the measuring tape under the center of the gate hinge point and measure

out 18 cm.

Use a screwdriver or dowel rod to temporarily mark the location in front of the

gate post.

Use a screwdriver or dowel rod to temporarily mark the location of the first

measurement.

MEASURING AND MARKING FOR THE

GATE BRACKET

Before proceeding, begin with the gate in the fully closed position. There are two

methods for determining the proper location of the post brackets:

• Paper template (Located on the back page of this manual. Must be cut out.)

• Tape measure.

Either method will work depending on preference.

TEMPLATE METHOD

TAPE MEASURE METHOD

Measure 18 cm from the previous mark.

Use the screwdriver or dowel rod to mark the location of the second

measurement.

Gate Post

Gate

Gate Post

TOP VIEW

Gate Hinge Point

7" (18 cm)

Gate

POSITION GATE OPERATOR ON GATE

NOTE:

The post bracket assembly can be mounted at

several places on the gate post. Refer to page 11 for

mounting options.

Open the gate to desired open position (no greater than 100°) and hold

operator against gate.

Place the operator arm against gate post at the desired position. Temporarily

secure gate post bracket with clamp. The gate operator (arm)

must be level.

INSTALLATION » POSITION GATE OPERATOR ON GATE

Hex Bolt 3/8"

Lock Washer

Nut

Washer

Align the Pull-to-Open bracket to a position as CLOSE AS POSSIBLE

above the screwdriver or dowel rod.

Insert hex bolt through Pull-to-Open bracket and post bracket and secure with

washer, lock washer and nut.

7" (18 cm)

Mark mounting holes on gate for reference. Temporarily secure the gate

bracket using a clamp.

TEST GATE TRAVEL

NOTE:

If gate does not open and close completely adjust the position of the

gate bracket and mark new mounting holes.

Ensure that the operator does not bind against the Pull-to-Open bracket.

Ensure that the piston does not bottom out.

Manually open and close the gate.

1/2" (1.3 cm)

Do not allow piston to fully extend or fully retract.

SECURE POST BRACKET TO GATE POST

The gate operator (arm) must be level.

Drill adequate holes in the gate post.

Secure the post bracket to the gate post using hardware.

Mark holes for the post bracket. Remove the clamp and the operator, set aside.

INSTALLATION » TEST GATE TRAVEL + SECURE POST BRACKET TO GATE POST

1/2" (1.3 cm)

Flat Washers

Hex Nuts

Lock Washers

Carriage Bolts

Welder (Optional)

SECURE GATE BRACKET TO GATE

The gate operator (arm) must be level.

Some installations may require additional reinforcement be installed on the gate.

Secure the gate operator to the gate using hardware (not provided).

Manually move the gate to verify that it opens and closes fully.

Drill holes in gate (or reinforcement, if necessary) that are large enough for the

gate bracket mounting hardware.

Operator

Hex Nut

Lock Washer

Flat Washer

Gate Bracket

Hex Bolt

Reinforcement Area

Angle Iron

Wood

Flat Bar

WARNING SIGN PLACEMENT

Moving Gate Can Cause

Injury or Death

KEEP CLEAR! Gate may move at any

time without prior warning.

Do not let children operate the gate or

play in the gate area.

This entrance is for vehicles only

Pedestrians must use separate entrance

Fence

Gate Post

Gate

Inside Property

Gate Travel

Path

Warning signs should be installed on both sides of the gate and in plain view.

Fasten warning signs to the gate with cable ties or screws.

INSTALLATION » SECURE GATE BRACKET TO GATE + WARNING SIGN PLACEMENT

If installing a 2nd (or slave) operator, repeat the

previous installation steps for the second gate

before proceeding to the next page.

Welder (Optional)

Knock Outs

MOUNT THE CONTROL BOX

The control box MUST be mounted within 1.5 m of the gate operator. Mount the

control box as high as possible for best radio reception.

Remove the control board.

Remove batteries and set aside.

Disconnect the reset button, alarm, and coaxial connector.

Select mounting holes and knock out using a screwdriver and hammer.

Remove screws and open the control box.

Loosen screws to remove the control board and mounting bracket.

INSTALLATION » STANDARD CONTROL BOX

RESET

Secure the control box to mounting surface using the appropriate hardware

(not provided).

A. Post

B. Wall

C. Column

Coaxial Connector

Reset Button Connections

Alarm

Waterproof all knockout holes using silicon sealant.

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Merlin MGL400-24 Owner's manual

Brand: Merlin

Model: MGL400-24

Category: Garage Door Opener

Type: Owner's manual

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Merlin MGL400-24 Owner's manual

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