KTM 1290 Super Duke R EU 2019 Owner's manual

OWNER'S MANUAL 2019

1290 Super Duke R

Art. no. 3213927en

DEAR KTM CUSTOMER

*3213927en*

3213927en

07/2018

DEAR KTM CUSTOMER

Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art

sports motorcycle that will give you enormous pleasure if you service and maintain it properly.

We hope you enjoy riding this motorcycle!

Enter the serial numbers of your vehicle below.

Vehicle identification number ( p. 26) Dealer's stamp

Engine number ( p. 27)

Key number ( p. 27)

The Owner's Manual contained the latest information for this model series at the time of going to print. However,

minor differences due to further developments in design cannot be ruled out completely.

All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete

technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice

and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular

model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions,

misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the

regular scope of supply.

DEAR KTM CUSTOMER

2

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission

of the copyright owner.

ISO 9001(12 100 6061)

KTM applies quality assurance processes that lead to the highest possible product quality as

defined in the ISO 9001 international quality management standard.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

Stallhofnerstraße 3

5230 Mattighofen, Austria

This document is valid for the following models:

1290 Super Duke R EU (F9903S9, F9903S2)

1290 Super Duke R JP (F9986S2)

TABLE OF CONTENTS

3

TABLE OF CONTENTS

1 MEANS OF REPRESENTATION .................... 10

1.1 Symbols used .................................. 10

1.2 Formats used................................... 11

2 SAFETY ADVICE.......................................... 12

2.1 Use definition – intended use............ 12

2.2 Misuse............................................ 12

2.3 Safety advice................................... 12

2.4 Degrees of risk and symbols.............. 13

2.5 Tampering warning........................... 14

2.6 Safe operation ................................. 14

2.7 Protective clothing ........................... 16

2.8 Work rules....................................... 16

2.9 Environment.................................... 17

2.10 Owner's Manual ............................... 17

3 IMPORTANT NOTES.................................... 18

3.1 Manufacturer and implied warranty.... 18

3.2 Fuel, auxiliary substances ................. 18

3.3 Spare parts, accessories ................... 18

3.4 Service ........................................... 19

3.5 Figures ........................................... 19

3.6 Customer service.............................. 19

4 VIEW OF VEHICLE ...................................... 22

4.1 View of vehicle, front left (example) ... 22

4.2 View of vehicle, rear right

(example)........................................ 24

5 SERIAL NUMBERS ..................................... 26

5.1 Vehicle identification number............ 26

5.2 Type label ....................................... 26

5.3 Key number..................................... 27

5.4 Engine number ................................ 27

5.5 Fork part number ............................. 28

5.6 Shock absorber article number .......... 28

5.7 Steering damper article number ........ 29

6 CONTROLS................................................. 30

6.1 Clutch lever..................................... 30

6.2 Hand brake lever.............................. 30

6.3 Throttle grip .................................... 31

6.4 Combination switch, left side ............ 31

6.5 Light switch .................................... 32

6.6 Menu switch.................................... 33

6.7 Turn signal switch............................ 34

6.8 Horn button..................................... 35

6.9 Cruise control system tip switch ........ 35

6.10 Combination switch, right ................. 39

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6.11 Hazard warning flasher switch ........... 40

6.12 Emergency OFF switch/electric

starter button .................................. 41

6.13 Race‑on tip switch ........................... 42

6.14 Steering lock ................................... 43

6.15 Immobilizer..................................... 44

6.16 Race‑on key .................................... 44

6.17 Opening fuel tank filler cap............... 45

6.18 Closing the fuel tank filler cap........... 47

6.19 Seat lock......................................... 48

6.20 Baggage lugs ................................... 48

6.21 Tool set........................................... 49

6.22 Opening storage compartment........... 49

6.23 Closing storage compartment ............ 50

6.24 Supporting strap .............................. 51

6.25 Passenger foot pegs ......................... 51

6.26 Shift lever ....................................... 52

6.27 Foot brake lever ............................... 53

6.28 Side stand....................................... 53

7 COMBINATION INSTRUMENT ..................... 55

7.1 Combination instrument ................... 55

7.2 Activation and test ........................... 55

7.3 Day-Night mode............................... 56

7.4 Warnings......................................... 57

7.5 Indicator lamps................................ 58

7.6 Display ........................................... 62

7.7 TRACK Display (optional).................. 64

7.8 Shift warning light ........................... 66

7.9 Fuel level display ............................. 67

7.10 Time............................................... 68

7.11 Coolant temperature indicator ........... 68

7.12 Trip distance counter ....................... 69

7.13 Cruise control indicator..................... 69

7.14 Menu.............................................. 70

7.14.1 Favorites..................................... 70

7.14.2 Set Favorites ............................... 71

7.14.3 Trip 1 ......................................... 71

7.14.4 Trip 2 ......................................... 72

7.14.5 Settings ...................................... 73

7.14.6 Language .................................... 74

7.14.7 Unit settings ............................... 74

7.14.8 Fuel Cons.................................... 75

7.14.9 Distance ..................................... 76

7.14.10 Temp.......................................... 77

7.14.11 Pressure ..................................... 78

7.14.12 Service ....................................... 79

7.14.13 Clock/Date .................................. 79

7.14.14 Shift Light .................................. 80

7.14.15 DRL ........................................... 81

7.14.16 Quick Selector 1.......................... 82

7.14.17 Quick Selector 2.......................... 83

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5

7.14.18 Extra Functions ........................... 84

7.14.19 General Info ................................ 85

7.14.20 Warning ...................................... 86

7.14.21 MTC/ABS .................................... 86

7.14.22 Ride Mode .................................. 88

7.15 TPMS ............................................. 89

7.16 Heated grips (optional) ..................... 90

7.17 Heating (optional) ............................ 91

7.18 Quick Shift + (optional) .................... 91

7.19 Track (optional) ............................... 92

7.20 Launch Control (optional) ................. 92

7.21 Anti Wheelie Mode (optional) ............ 93

7.22 Bluetooth

®

(optional)........................ 94

7.23 KTM MY RIDE (optional) .................. 95

7.24 Pairing (optional) ............................. 96

7.25 Audio (optional)............................... 99

7.26 Telephony (optional)....................... 100

8 ERGONOMICS .......................................... 102

8.1 Handlebar position......................... 102

8.2 Adjusting the handlebar

position ..................................... 102

8.3 Adjusting the basic position of the

clutch lever ................................... 104

8.4 Adjusting the basic position of the

hand brake lever ............................ 105

8.5 Adjusting the basic position of the

foot brake lever .......................... 106

8.6 Setting the step plate of the foot

brake lever .................................... 107

8.7 Checking the basic position of the

shift lever...................................... 108

8.8 Adjusting the basic position of the

shift lever .................................. 109

8.9 Setting the shift lever stub.............. 110

8.10 Adjusting the tilt of the

combination instrument.................. 111

9 PREPARING FOR USE............................... 114

9.1 Advice on preparing for first use ...... 114

9.2 Running in the engine .................... 116

9.3 Loading the vehicle........................ 116

10 RIDING INSTRUCTIONS............................ 119

10.1 Checks and maintenance measures

when preparing for use ................... 119

10.2 Starting the vehicle ........................ 120

10.3 Launch Control (optional) ............... 123

10.4 Starting off.................................... 123

10.5 Starting off with launch control

(optional) ...................................... 124

10.6 Quickshifter+ (optional).................. 125

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6

10.7 Shifting, riding .............................. 126

10.8 MSR (optional) .............................. 132

10.9 Applying the brakes........................ 133

10.10 Stopping, parking........................... 135

10.11 Transporting.................................. 137

10.12 Refueling ...................................... 139

11 SERVICE SCHEDULE ................................ 141

11.1 Additional information.................... 141

11.2 Required work ............................... 141

11.3 Recommended work ....................... 144

12 SUSPENSION SETTING............................. 145

12.1 Fork/shock absorber ....................... 145

12.2 Adjusting the compression

damping of the fork........................ 145

12.3 Adjusting the rebound damping of

the fork......................................... 147

12.4 Compression damping of the shock

absorber........................................ 148

12.5 Adjusting the low-speed

compression damping of the shock

absorber........................................ 149

12.6 Adjusting the high-speed

compression damping of the shock

absorber........................................ 150

12.7 Adjusting the rebound damping of

the shock absorber......................... 152

12.8 Measuring the rear wheel

dimension unloaded ....................... 153

12.9 Checking the static sag of the

shock absorber .............................. 154

12.10 Adjusting the spring preload of the

shock absorber ........................... 155

13 SERVICE WORK ON THE CHASSIS............. 158

13.1 Lifting the motorcycle with the rear

lifting gear .................................... 158

13.2 Removing the rear of motorcycle

from the lifting gear ....................... 158

13.3 Lifting the motorcycle with the

front lifting gear............................. 159

13.4 Taking the motorcycle off the front

lifting gear .................................... 160

13.5 Raising the motorcycle with the

work stand (inserted)...................... 161

13.6 Removing the motorcycle from the

work stand (inserted)...................... 163

13.7 Cleaning the dust boots of the fork

legs ........................................... 165

13.8 Removing the passenger seat .......... 166

13.9 Mounting the passenger seat........... 166

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7

13.10 Removing the front rider's seat ........ 167

13.11 Mounting the front rider's seat......... 168

13.12 Mounting the helmet lock on the

vehicle.......................................... 168

13.13 Removing the main silencer ........ 170

13.14 Installing the main silencer ......... 171

13.15 Checking the chain for dirt.............. 173

13.16 Cleaning the chain ......................... 173

13.17 Checking the chain tension ............. 175

13.18 Adjusting the chain tension............. 177

13.19 Checking the chain, rear sprocket,

engine sprocket, and chain guide .... 178

13.20 Checking/correcting the fluid level

of the hydraulic clutch.................... 183

14 BRAKE SYSTEM ....................................... 186

14.1 Anti-lock braking system (ABS) ....... 186

14.2 Checking the brake discs ................ 189

14.3 Checking the front brake fluid

level ............................................. 191

14.4 Adding front brake fluid .............. 192

14.5 Checking the front brake linings ...... 194

14.6 Checking the rear brake fluid

level ............................................. 196

14.7 Adding rear brake fluid ............... 197

14.8 Checking the brake linings of the

rear brake...................................... 199

15 WHEELS, TIRES ....................................... 201

15.1 Removing the front wheel ............ 201

15.2 Installing the front wheel ............ 203

15.3 Removing the rear wheel ............. 206

15.4 Installing the rear wheel .............. 208

15.5 Checking the tire condition ............. 211

15.6 Checking tire pressure .................... 213

15.7 Using tire repair spray .................... 215

16 ELECTRICAL SYSTEM ............................... 216

16.1 Daytime running light (DRL)............. 216

16.2 Removing the 12-V battery .......... 217

16.3 Installing the 12-V battery ........... 219

16.4 Charging the 12-V battery ........... 222

16.5 Changing the Race-on key battery.... 228

16.6 Changing the main fuse.................. 229

16.7 Changing the fuses in the fuse

box............................................... 233

16.8 Checking the headlight setting ........ 238

16.9 Adjusting the headlight range.......... 239

16.10 Connecting the USB cable .............. 240

16.11 Disconnecting the USB cable.......... 242

16.12 Diagnostics connector .................... 244

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8

16.13 Front ACC1 and ACC2 .................... 244

16.14 ACC1 and ACC2 rear ...................... 245

17 COOLING SYSTEM .................................... 246

17.1 Checking the coolant level in the

compensating tank......................... 246

17.2 Correcting the coolant level in the

compensating tank......................... 248

18 ENGINE TUNING ...................................... 251

18.1 Ride Mode .................................... 251

18.2 Motorcycle traction control (MTC) .... 252

18.3 Slip adjustment (optional)............... 253

18.4 Throttle Response (optional) ........... 254

19 SERVICE WORK ON THE ENGINE .............. 255

19.1 Checking the engine oil level........... 255

19.2 Changing the engine oil and oil

filter, cleaning the oil screens ...... 256

19.3 Adding engine oil........................... 263

20 CLEANING, CARE ..................................... 266

20.1 Cleaning the motorcycle ................. 266

20.2 Checks and maintenance steps for

winter operation............................. 269

21 STORAGE................................................. 271

21.1 Storage ......................................... 271

21.2 Preparing for use after storage......... 273

22 TROUBLESHOOTING ................................ 274

23 TECHNICAL DATA..................................... 278

23.1 Engine.......................................... 278

23.2 Engine tightening torques ............... 280

23.3 Capacities ..................................... 285

23.3.1 Engine oil ................................. 285

23.3.2 Coolant..................................... 285

23.3.3 Fuel ......................................... 285

23.4 Chassis ......................................... 286

23.5 Electrical system............................ 287

23.6 Tires............................................. 288

23.7 Fork.............................................. 288

23.8 Shock absorber.............................. 289

23.9 Chassis tightening torques .............. 291

24 DECLARATIONS OF CONFORMITY ............. 298

24.1 Declarations of conformity .............. 298

24.2 Country-specific declarations of

conformity..................................... 302

25 SUBSTANCES .......................................... 303

TABLE OF CONTENTS

9

26 AUXILIARY SUBSTANCES ......................... 307

27 STANDARDS ............................................ 309

28 INDEX OF SPECIAL TERMS ....................... 310

29 LIST OF ABBREVIATIONS.......................... 312

30 LIST OF SYMBOLS.................................... 313

30.1 Red symbols.................................. 313

30.2 Yellow and orange symbols.............. 313

30.3 Green and blue symbols.................. 314

INDEX ............................................................. 315

1 MEANS OF REPRESENTATION

10

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

All work marked with this symbol requires specialist knowledge and technical understanding.

In the interest of your own safety, have these jobs performed by an authorized KTM workshop!

Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary

tools required.

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

MEANS OF REPRESENTATION 1

11

Indicates a voltage measurement.

Indicates a current measurement.

Indicates the end of an activity, including potential rework.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Indicates a proprietary name.

Name

®

Indicates a protected name.

Brand™ Indicates a brand available on the open market.

Underlined terms Refer to technical details of the vehicle or indicate technical terms, which

are explained in the glossary.

2 SAFETY ADVICE

12

2.1 Use definition – intended use

The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on race

courses. This vehicle is not suitable for offroad use.

Info

This vehicle is only authorized for operation on public roads in its homologated version.

2.2 Misuse

The vehicle must only be used as intended.

Dangers can arise for people, property and the environment through use not as intended.

Any use of the vehicle beyond the intended and defined use constitutes misuse.

Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the

respective use.

2.3 Safety advice

A number of safety instructions need to be followed to operate the product described safely. Therefore read this

instruction and all further instructions included carefully. The safety instructions are highlighted in the text and

are referred to at the relevant passages.

SAFETY ADVICE 2

13

Info

Various information and warning labels are attached in prominent locations on the product described. Do

not remove any information or warning labels. If they are missing, you or others may not recognize dangers

and may therefore be injured.

2.4 Degrees of risk and symbols

Danger

Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the

appropriate measures are not taken.

Warning

Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not

taken.

Caution

Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.

Note

Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are

not taken.

Note

Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

2 SAFETY ADVICE

14

2.5 Tampering warning

Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing

thereof:

1 The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replace-

ment, of any device or element of design incorporated into any new vehicle for the purpose of noise control

prior to its sale or delivery to the ultimate purchaser or while it is in use, or

2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any

person.

Among those acts presumed to constitute tampering are the acts listed below:

1 Removal or puncturing of the main silencers, baffles, header pipes or any other components which conduct

exhaust gases.

2 Removal or puncturing of parts of the intake system.

3 Lack of proper maintenance.

4 Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than

those specified by the manufacturer.

2.6 Safe operation

Danger

Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

– Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.

– Do not operate the vehicle if you are physically or mentally impaired.

SAFETY ADVICE 2

15

Danger

Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

– Always make sure there is sufficient ventilation when running the engine.

– Use effective exhaust extraction when starting or running the engine in an enclosed space.

Warning

Danger of burns Some vehicle components become very hot when the vehicle is operated.

– Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system

before the vehicle parts have cooled down.

– Let the vehicle parts cool down before you perform any work on the vehicle.

Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a

safe and environmentally compatible manner.

The vehicle should only be used by trained persons. An appropriate driver's license is needed to ride the vehicle

on public roads.

Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop.

Adhere to the information and warning labels on the vehicle.

2 SAFETY ADVICE

16

2.7 Protective clothing

Warning

Risk of injury Missing or poor protective clothing presents an increased safety risk.

– Wear appropriate protective clothing such as helmet, boots, gloves as well as trousers and a jacket

with protectors on all rides.

– Always wear protective clothing that is in good condition and meets the legal regulations.

In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective

clothing.

2.8 Work rules

Special tools are necessary for certain tasks. The tools are not a component of the vehicle, but can be ordered

using the number in parentheses. Example: bearing puller (15112017000)

During assembly, use new parts to replace parts which cannot be reused (e.g. self-locking screws and nuts, seals,

sealing rings, O-rings, pins, and lock washers).

In the case of certain screws, a screw adhesive (e.g. Loctite

®

) is required. Observe the manufacturer's instruc-

tions.

After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged

or worn parts.

After completing a repair or service work, check the operating safety of the vehicle.

SAFETY ADVICE 2

17

2.9 Environment

If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the

future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental conscious-

ness, and respect the rights of others.

When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and

regulations of the respective country.

Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no

legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad

to advise you.

2.10 Owner's Manual

It is important that you read this Owner's Manual carefully and completely before making your first trip. The Own-

er's Manual contains useful information and many tips on how to operate, handle, and service your motorcycle.

Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself

from injury.

Keep the Owner's Manual in an accessible place to enable you to refer to it as needed.

If you would like to know more about the vehicle or have questions on the material you read, please contact an

authorized KTM dealer.

The Owner's Manual is an important component of the vehicle and must be handed over to the new owner if the

vehicle is sold.

The Owner's Manual is also available for download from your authorized KTM dealer and on the KTM website.

International KTM Website: http://www.ktm.com

3 IMPORTANT NOTES

18

3.1 Manufacturer and implied warranty

The work specified in the service schedule may only be performed in an authorized KTM workshop and must be

recorded in both the Service & Warranty Booklet and in the KTM Dealer.net, otherwise any warranty coverage will

become void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle is not

covered by the manufacturer warranty.

Additional information on the manufacturer or manufacturer warranty and the procedures involved can be found

in the Service & Warranty Booklet.

3.2 Fuel, auxiliary substances

Note

Environmental hazard Improper handling of fuel is a danger to the environment.

– Do not allow fuel to enter the groundwater, the soil, or the sewage system.

Use fuels and auxiliary substances in accordance with the Owner's Manual and specification.

3.3 Spare parts, accessories

For your own safety, only use spare parts and accessory products that are approved and/or recommended by KTM

and have them installed by an authorized KTM workshop. KTM accepts no liability for other products and any

resulting damage or loss.

Certain spare parts and accessory products are specified in parentheses in the descriptions. Your authorized KTM

dealer will be glad to advise you.

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