Xtreme P90g User manual

P90g Online UPS

1500VA, 3000VA Models

User & Installaon Manual

Xtreme Power Conversion Corporaon

P90g User’s Manual

Page 2

Uninterrupble Power Supply

Table of Contents

Introducon.................................................................................................7

Product Descripon..................................................................................... 7

Double Conversion Online Technology............................................................................................7

Diagnosc Tests...............................................................................................................................8

System Conguraon...................................................................................8

Communicaon Connecons........................................................................................................10

Hardware Installaon Guide.......................................................................11

UPS Installaon............................................................................................................................. 12

Starng the UPS............................................................................................................................ 17

Soware Installaon......................................................................................................................17

Baery Replacement.....................................................................................................................18

Operaons.................................................................................................20

Buon Operaon...........................................................................................................................20

LCD Panel.......................................................................................................................................21

Audible Alarms..............................................................................................................................22

Abbreviaons in LCD Display.........................................................................................................22

UPS Seng....................................................................................................................................23

Operang Mode Descripon.........................................................................................................27

Fault Reference Codes...................................................................................................................29

Warning Indicators........................................................................................................................29

Troubleshoong.........................................................................................30

Storage & Maintenance..............................................................................31

Storage...........................................................................................................................................31

Maintenance..................................................................................................................................31

Baeries.....................................................................................................32

Specicaons.............................................................................................33

Shipping List.............................................................................................. 34

Obtaining Service.......................................................................................35

Xtreme Power Conversion Corporaon

P90g User’s Manual

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Uninterrupble Power Supply

Xtreme Power Conversion Limited Warranty..............................................36

Xtreme Power Conversion Load Protecon Policy.......................................37

Appendix A: P90-BP36 & P90-BP72 User Guide...........................................40

Important Safety Instrucons........................................................................................................40

Product Overview and Setup.........................................................................................................40

Type of Baery Required...............................................................................................................42

Baery Replacement.....................................................................................................................42

Wiring Diagram..............................................................................................................................47

Storage & Maintenance.................................................................................................................49

Xtreme Power Conversion Corporaon

P90g User’s Manual

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Uninterrupble Power Supply

Thank you for selecng this uninterrupble power supply (UPS). It provides you with protecon for connected

equipment. Please read this manual before installing the P90g Series UPS models as it provides important infor-

maon that should be followed during installaon and maintenance of the UPS and baeries, allowing you to cor-

rectly set up your system for the maximum safety and performance. Included is informaon on customer support

and service, if it is required. If you experience a problem with the UPS, please refer to the Troubleshoong secon

in this manual to correct the problem. If the problem is not corrected, please collect informaon so that the Tech-

nical Support personnel can more eecvely assist you.

Xtreme Power Conversion Corporaon

P90g User’s Manual

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Uninterrupble Power Supply

IMPORTANT SAFETY INSTRUCTIONS: (SAVE THESE INSTRUCTIONS)

CAUTION! (UPS having Internal Baeries): Risk of electrical shock – Hazardous live parts inside this unit are ener-

gized from the baery supply even when the input AC power is disconnected.

CAUTION! (No User serviceable Parts): Risk of electrical shock, do not remove cover. No user serviceable parts

inside. Refer servicing to qualied service personnel.

CAUTION! (Non-isolated Baery supply): Risk of electric shock, baery circuit is not isolated from AC input, haz-

ardous voltage may exist between baery terminals and ground. Test before touching.

WARNING! (Fuses): To reduce the risk of re, replace only with the same type and size of fuse.

WARNING! Unit intended for installaon in a controlled environment.

CAUTION! Do not dispose of baeries in a re, the baery may explode.

CAUTION! Do not open or mulate the baery, released electrolyte is harmful to the skin and eyes.

CAUTION! A baery can present a risk of electric shock and high short circuit current. The following precauon

should be observed when working on baeries:

• Remove watches, rings or other metal objects.

• Use tools with insulated handles.

To reduce the risk of electric shock, disconnect the UPS from the main supply before installing a computer

interface signal cable. Reconnect the power cord only aer signaling interconnecons have been made.

Servicing of baeries should be performed or supervised by personnel with knowledge of baeries and the re-

quired precauons. Keep unauthorized personnel away from baeries.

These UPS units are extremely heavy. Cauon should be taken in moving and posioning equipment.

The instrucons contained within this safety manual are deemed important and should be closely followed at all

mes during installaon and follow-up maintenance of the UPS and baeries.

Xtreme Power Conversion Corporaon

P90g User’s Manual

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Uninterrupble Power Supply

CAUTION

The unit has a dangerous amount of voltage. If the UPS indicator is on, the unit’s outlets may have a dan-

gerous amount of voltage even when not plugged into the wall outlet because the baery may connue

to supply power.

Care should be taken to undertake installaon indoors, free from electrically-conducve parcles which

are under temperature and humidity control, in order to reduce the risk of electric shock.

It is best to disconnect the device using the power supply cord. Ensure that the equipment is placed in a

posion near the outlet where easily accessible.

Except for replacing the baeries, all servicing on this equipment must be carried out by qualied service

personnel.

Before conducng any maintenance, repair, or shipment, rst ensure that everything is turned o com-

pletely and disconnected.

For addional safety instrucons, please use the Safety Manual as a reference.

Special Symbols

The following symbols used on the UPS warn you of precauons:

RISK OF ELECTRIC SHOCK - Please observe the warning that a risk of electric shock is present

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to the operator’s manual for addional informaon,

such as important operang and maintenance instrucons.

SAFE GROUNDING TERMINAL - Indicates primary safe ground

LOAD ON/OFF – Pressing the buon turns on/o the output receptacles and the indicator light.

RJ45 RECEPTACLE – The receptacle provides network interface connecons and telephone or

telecommunicaons equipment should not be plugged into it.

Please do not discard the UPS or the UPS baeries as the UPS may have valve-regulated lead-acid baer-

ies. Please recycle baeries appropriately.

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P90g User’s Manual

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Uninterrupble Power Supply

Introducon

The informaon provided in this manual covers single-phase 3000VA uninterrupble power system, their basic

funcons, operang procedures, opons available and emergency situaons. It also includes informaon on how

to ship, store, handle, and install the equipment. Only detailed requirements of the UPS units are described herein,

and installaon must be carried out in accordance with this manual. Electrical installaon must also carefully

follow local legislaon and regulaons. Only qualied personnel should conduct these installaons as failure to

acknowledge electrical hazards could prove to be fatal.

Product Descripon

Many dierent kinds of sensive electrical equipment can be protected by an Uninterrupble Power Supply (UPS)

including computers, workstaons, process control systems, telecommunicaons systems, sales terminals, other

crical instrumentaon, etc. The purpose of the UPS is to protect these systems from poor quality ulity power,

complete loss of power, or other associated problems.

Electrical interference exists in many forms, causing problems in AC power, from lightning, power company ac-

cidents and radio transmission motors, air condioners, and vending machines. Protecon of sensive electrical

equipment is vital to protect against power outages, low or high voltage condions, slow voltage uctuaons,

frequency variaons, dierenal and common-mode noise, transients, etc.

To prevent power line problems from reaching crical systems causing damage to soware, hardware, and equip-

ment malfuncons, the UPS maintains constant voltage, isolang crical load output and cleaning the ulity AC

power.

Double Conversion Online Technology

A double conversion on-line technology UPS provides completely isolated, clean, uninterrupted single- phase

power to your crical systems, while maintaining the baeries for their maximum potenal. In the event that the

power failure lasts longer than the UPS backup me, the UPS will shut down avoiding baery damage. When the

input AC voltage returns, the UPS will automacally return online to recharge the baeries.

As shown in block diagram:

• An input lter reduces transients on the incoming ulity.

• To maintain full baery charge, the AC input power is reced and regulated in the recer feeding power

to the baery converter and inverter.

• DC power is converted to AC in the inverter, passing it on to the load.

• Power is maintained from the baery during a power failure.

• The converter increases voltage appropriately for the inverter.

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P90g User’s Manual

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Uninterrupble Power Supply

Diagnosc Tests

When the UPS is started, a diagnosc test is automacally executed, checking the electronics and baeries, report-

ing any problems on the LCD display.

System Conguraon

The UPS device and the internal baeries make up the system. Depending on the site and load require-

ments of the installaon, certain addional opons are available for the soluon.

Planning a UPS system, the following should be taken into consideraon:

• The total demand of the protected system shall dictate the output power rang (VA). Allow a margin for

future expansion or calculaon inaccuracies from measured power requirements.

• Backup me required will indicate the baery size needed. If the load is less than the UPS nominal power

rang, then actual backup me is longer.

• The following opons are available:

o Connecvity Opons – Web/SNMP Card, Relay Card, Modbus Card

o Baery packs, rail kits, bypass switches

o Output Cords

» IEC C20 to L6-30R

» IEC C20 to L6-20R

» IEC C20 to 6-20R

» IEC C14 to L6-15R

See the Specicaon secon of this manual for addional model informaon.

P90g front view

P90g-1500 rear view

P90g-3000 rear view

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P90g User’s Manual

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Uninterrupble Power Supply

Front Panel

Selector buons

Rack Display

Tower Display

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P90g User’s Manual

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Uninterrupble Power Supply

Communicaon Connecons

To allow for unaended UPS shutdown/start-up and status monitoring, connect one end of the communicaon

cable to the USB/RS232 port and the other to the communicaons port on your PC or server. With the monitoring

soware installed, the UPS can be scheduled for shutdown/start-up and monitoring of the UPS status through the

PC or server.

RS232 Communicaons

The RS-232 interface uses a 9-pin female D-sub connector. Informaon provided includes data about ulity, load

and the UPS. The interface port pins and their funcons are idened in the following table:

PIN # FUNCTIONS

1,4,6,7,8,9 Reserved

2 UPS transmit

3 UPS receive

5 Ground

SNMP Communicaons Opon

The UPS provides an intelligent slot for internal or external network card. This special intelligent network card can

be compable with popular soware and hardware found on the web and in operang systems. It can support op-

erang systems such as HP Open View, IBM Netview, SUN Netmanager, etc. This enables the UPS to provide instant

UPS and power informaon over the network. Please contact your reseller for addional details.

Emergency Power O (EPO) Port

A customer supplied switch located remotely can be used to close the EPO connecon and allows the UPS output

receptacles to be switched o. Since the EPO shuts down the equipment immediately, orderly shutdown proce-

dures are not followed by any power management soware. The UPS will have to be manually restarted in order

to regain power to the outlets on the UPS.

Keep Pin 1 and Pin 2 closed for UPS normal operaon. To acvate EPO funcon, open the wire between

Pin 1 and Pin 2.

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P90g User’s Manual

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Uninterrupble Power Supply

Hardware Installaon Guide

Inspect the UPS upon receipt. The packaging is recyclable; keep it for reuse or dispose of properly.

Safety Informaon

Informaon presented here is vital to all personnel. Please read all Safety informaon.

Storage and Transportaon

Please handle the UPS and associated equipment with extreme cauon since a high amount of energy is contained

in the baeries. Always keep the unit in an upright posion as marked on the packaging, and never drop the unit.

Please adhere to the following instrucons if the UPS is not installed immediately:

• Store the equipment as is in its original packing and shipping carton.

• Do not store in temperatures outside the range of -15°C to +25°C

• Ensure that the equipment is fully protected from wet or damp areas and from moist air.

In order to maintain the baeries, the UPS should be recharged every 6 months for at least 8 hours.

If ammable substances such as gases or fumes are present, or if the room is airght, a hazardous situaon may

exist in which no electrical equipment should be operated.

The instrucons in this manual explain how to install the UPS safely. Not acknowledging such electrical hazards

may be fatal – keep this manual for future reference.

WARNING!

It is strongly recommended that the UPS cabinet not be opened as components have very high voltage

and touching those components may be fatal. Only a qualied technician or authorized agent may service

the unit.

The UPS unit’s output receptacles carry live voltage even when not connected to an input voltage source.

The UPS has its own internal energy source.

Environment

Ensure that all environmental concerns and requirements are met according to specicaons listed in this docu-

ment, otherwise the safety of installaon personnel cannot be guaranteed, and the unit may malfuncon.

Ensure that you remember the following when locang the UPS system and baery opons:

• Avoid extremes of temperature and humidity. Maximum baery life can be aained with a recommended

temperature range of +15°C to +25°C.

• Provide protecon for the equipment from moisture.

• Space and venlaon requirements must be met. Ensure there is 100mm behind and 50mm on the sides

of the UPS for proper venlaon.

• Ensure that the front of the UPS remains clear for user operaon.

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P90g User’s Manual

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Uninterrupble Power Supply

UPS Installaon

Installaon and wiring must be performed in accordance with the local electrical laws and regulaons, and per-

formed by appropriate personnel.

For safety consideraons, the UPS is shipped from the factory with baery wire disconnected. Before installing the

UPS, please follow these steps to connect of the baery wires.

Connecng the baeries

Step 1

Step 2

Remove the front panel

Connect the baery wires

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P90g User’s Manual

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Uninterrupble Power Supply

Aach brackets to the front

corners of the UPS

Slide the UPS into the rack and secure

using hardware provided

Step 3

Rack-mount Installaon (using front brackets)

Step 1

Step 2

Rack-mount Installaon (using 4-post rail kit)

Package contents

• Right and le rail sliders, 1 each

• (2) M6 nuts

• (12) M6 screws

Place the front cover back on

the front of the UPS

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P90g User’s Manual

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Uninterrupble Power Supply

Step 1

Use 4 screws to mount right and le rail sliders in front of rack.

Step 2

Use 4 screws to mount right and le rail sliders in back of rack.

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P90g User’s Manual

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Uninterrupble Power Supply

Step 3

Place the nuts in the proper locaon in the rack based upon height of UPS.

Step 4

Carefully place the UPS on the rail support.

Step 5

Fix the UPS in posion with screws.

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P90g User’s Manual

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Uninterrupble Power Supply

Inter-connect the tower brackets that

shipped in the box with the UPS

Carefully lower the UPS into the

brackets as shown

Step 6

Rail kit installaon is now complete.

Tower Installaon

Step 1

Step 2

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P90g User’s Manual

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Uninterrupble Power Supply

Step 3

UPS Input Connecon

Connect the UPS to an approved electrical input source consistent with the input power cord connecon provided

with the UPS. Do not replace the power cord or use a substute. Avoid using extension cords when connecng AC

input to any UPS.

UPS Output

There are two types of output on the P90g-3000 model - programmable outlets and general outlets. Please con-

nect non-crical devices to the programmable outlets and crical devices to the general outlets. During power

failure, you may extend the backup me to crical devices by seng shorter backup me for non-crical devices.

Programmable outlets can also be used to re-cycle the power to remote devices if required to re-start a server due

to lock-up issues.

Starng the UPS

Press the ON/MUTE buon on the front panel of the UPS for two seconds to power on the UPS.

Note: the baery charges during the rst ve hours of normal operaon. Do not expect full baery run me during

the inial charge period.

Soware Installaon

For opmal system protecon, install UPS monitoring soware to fully congure UPS shutdown. Please follow

steps below to download and install monitoring soware, or simply install via the included CD:

1. Got to the website hp://www.power-soware-download.com

2. Click ViewPower soware icon and then choose your required Operang System to download the so-

Your UPS is now mounted as

shown in the tower posion

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ware.

3. Follow the on-screen instrucons to install the soware.

4. When your computer restarts, the monitoring soware will appear as an orange plug icon located in the

system tray near the clock.

Baery Replacement

NOTICE: The UPS is equipped with internal baeries. The baeries can be replaced without shung the UPS down

as these are hot-swappable baery trays. Replacement is a safe procedure, isolated from electrical hazards.

CAUTION: Consider all Safety Warnings in previous secons of this manual before proceeding with the baery tray

replacement.

NOTE: Please beware that once the baery tray is disconnected from the UPS, the equipment connected to the

output of the UPS is not protected from power outages.

Step 1

Step 2

Disconnect the baery tray

connector from the UPS

Remove the front panel

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Pull out the baery tray by removing the

two screws on the front panel

Step 3

Step 4

Step 5

Slide the new baery tray back to the original

locaon in the UPS and secure with the two

screws to the front panel

Reconnect the baery tray

connector to the UPS

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P90g User’s Manual

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Uninterrupble Power Supply

Place the front cover back on

the front of the UPS

Step 6

Operaons

Buon Operaon

Buon Funcon

ON/MUTE Buon

• Turn on the UPS: Press and hold the buon more than 2 seconds to turn

on the UPS.

• Mute the alarm: Aer the UPS is turned on in baery mode, press and hold

this buon for at least 5 seconds to disable or enable the alarm system.

This feature will not work when warnings or errors occur.

• Up key: Press this buon to display the previous selecon in UPS seng

mode.

• Switch to UPS self-test mode: Press and hold ON/MUTE buon for 5 sec-

onds to enter UPS self-tesng while in AC mode.

OFF/ENTER Buon

• Turn o the UPS: Press and hold the buon more than 2 seconds to turn o

the UPS. The UPS will be in standby mode under normal power or transfer

to bypass mode if the Bypass enable seng is set by pressing this buon.

• Conrm selecon key: Press this buon to conrm selecon in UPS seng

mode.

SELECT Buon

• Switch LCD message: Press this buon to change the LCD message for in-

put voltage, input frequency, baery voltage, output voltage, and output

frequency.

• Seng mode: Press and hold this buon for 5 seconds to enter the UPS

seng mode when UPS is o.

• Down key: Press this buon to display the next selecon in UPS seng

mode.

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