DSE DSE2157 Installation Instructions Manual

Brand: DSE

Model: DSE2157

Type: Installation Instructions Manual

DSE DSE2157 is a relay expansion module used in conjunction with the DSE7000 series controllers to provide additional relay output functionality. The relay outputs are configured in the ‘host controller’, the DSE2157 module is not itself configured aside from the ‘ID switch’ detailed below. The module has an ID switch that allows you to select the ‘ID’ of the 2157 expansion module as the host controller is capable of giving instructions to a number of 2157 expansion modules at the same time. The enclosure cover must be unclipped and removed to gain access to the switch. The switch should be operated using a small screwdriver and set to match the required ID.

DEEP SEA ELECTRONICS

2157 Output Expansion Installation Instructions

Introduction

DSE2157 relay expansion module is used in conjunction with the DSE7000 series controllers to

provide additional relay output functionality. The relay outputs are configured in the ‘host controller’,

the DSE2157 module is not itself configured apart from the ‘ID switch’ detailed below.

For further details on configuring the ‘host controller’ you are referred to the relevant configuration

software manual.

Controls and indications

LED Indications

Function Colour Action

Power on / Link lost RED Steady when DC supply is connected and data is being received

from the host controller.

Flashing when the DC supply is connected and the data

connection to the host controller is not operating.

Status 1-8 RED Lit when the corresponding relay is active

ID switch

The rotary ID switch is used to select the ‘ID’ of the 2157 expansion module as the host controller is

capable of giving instructions to a number of 2157 expansion modules at the same time (consult

relevant modules instructions for further details on number of supported expansion units).

The enclosure cover must be unclipped and removed to gain access to the switch. The switch should

be operated using a small screwdriver and set to match the required ID.

NOTE : The ID must be a unique number, different from the ID of any other 2157 module

connected to the host controller.

If two or more 2157 controllers are required to ‘mimic’ each other then they should be

configured with different IDs, and both configured the same in the host controller.

NOTE : The selection of the ID of other types of expansion modules WILL NOT interfere/clash

with the ID of the 2548. For instance if the 2548 is set to ID 4, it is acceptable to have a different

type of expansion module (for instance 2130) set to ID 4 also.

053-034

ISSUE 2

ID Switch

Power on /

Link lost LED

8 x Status LED

(1 LED per

relay)

Typical wiring diagrams

NOTE : Configuration of the outputs is performed in the host controller.

Dimensions

Overall size 164.6mm x 76.4mm x 48.9mm (6.48” x 3.01” x 1.93”)

Mounting type DIN rail or chassis mounting

Din rail type EN 50022 35mm type only

Mounting holes M4 clearance

Mounting hole centres 152.37mm x 64.50mm (6.00” x 2.54”)

Deep Sea Electronics Plc.

Tel:+44 (0)1723 890099

Fax: +44 (0)1723 893303

LO CALL (from UK BT landlines) :

Telephone 0845 260 8900

Email: sales@deepseaplc.com

Web:

www.deepseaplc.com

Deep Sea Electronics Inc.

Phone: +1 (815) 316-8706

Fax: +1 (815) 316- 8708

TOLL FREE (USA only) : Tel: 1 866 636 9703

Email: sales@deepseausa.com

Web: www.deepseausa.com

Deep Sea Electronics Plc.

(Far East)

Tel:+66 2 670 6228

Fax: +66 2 678 3028

Email: sales@deepseaplc.com

Web: www.deepseaplc.com

DEEP SEA ELECTRONICS

DSEEXTRA

DSE2157 relay output expansion module

057-083

Author : Anthony Manton

COMPLEX SOLUTIONS

MADE SIMPLE

DSE2157 relay output expansion module

057-083 Issue 1 DSE2157 relay output expansion operator manual

Deep Sea Electronics Plc

Highfield House

Hunmanby

North Yorkshire

YO14 0PH

ENGLAND

Sales Tel: +44 (0) 1723 890099

Sales Fax: +44 (0) 1723 893303

E-mail : sales@Deepseaplc.com

Website : www.deepseaplc.com

DSE2157 relay output expansion module

photocopying or storing in any medium by electronic means or other) without the written permission of

the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents

Act 1988.

Applications for the copyright holder’s written permission to reproduce any part of this publication

should be addressed to Deep Sea Electronics Plc at the address above.

Any reference to trademarked product names used within this publication is owned by their respective

companies.

Deep Sea Electronics Plc reserves the right to change the contents of this document without prior

notice.

Amendments since last publication

Amd. No. Comments

Typeface : The typeface used in this document is Arial. Care should be taken not to mistake the upper

case letter I with the numeral 1. The numeral 1 has a top serif to avoid this confusion.

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057-083 Issue 1 DSE2157 relay output expansion operator manual

BIBLIOGRAPHY .................................................................................................. 4

INTRODUCTION .................................................................................................. 4

SPECIFICATIONS ............................................................................................... 5

3.1

PART NUMBERING ................................................................................................................. 5

3.1

POWER SUPPLY ..................................................................................................................... 5

3.2

DSENET® ................................................................................................................................. 5

3.3

OUTPUTS ................................................................................................................................. 6

3.4

DIMENSIONS ........................................................................................................................... 6

3.5

APPLICABLE STANDARDS ................................................................................................... 6

INSTALLATION ................................................................................................... 7

USER CONNECTIONS ........................................................................................ 7

5.1

TERMINAL SPECIFICATION .................................................................................................. 7

5.1.1

CONNECTOR A ................................................................................................................ 7

5.1.2

CONNECTOR B ................................................................................................................ 7

TYPICAL WIRING DIAGRAM ............................................................................. 8

CONTROLS AND INDICATIONS ........................................................................ 9

7.1

LED INDICATIONS .................................................................................................................. 9

7.2

ID SWITCH ............................................................................................................................... 9

FAULT DIAGNOSIS .......................................................................................... 10

MAINTENANCE, SPARES, REPAIR AND SERVICING ................................... 10

WARRANTY ................................................................................................... 10

DISPOSAL ...................................................................................................... 10

11.1

WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ................................. 10

11.2

ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES ............................................... 10

DSE2157 relay output expansion module

057-083 Issue 1 DSE2157 relay output expansion operator manual

1 BIBLIOGRAPHY

This document refers to and is reffered to by the following DSE publications which can be obtained

from the DSE website www.deepseaplc.com

DSE PART

DESCRIPTION

057-074 7000 series operators manual

057-077 7000 series configuration software manual

2 INTRODUCTION

This document details the installation requirements of the DSE2157 relay expansion module part of

the DSEExtra® range of ancilliary modules.

The manual forms part of the product and should be kept for the entire life of the product. If the

product is passed or supplied to another party, ensure that this document is passed to them for

reference purposes.

This is not a controlled document. You will not be automatically informed of updates. Any future

updates of this document will be included to the DSE website at www.deepseaplc.com

DSE2157 relay expansion module is used in conjunction with the DSE7000 series controllers to

provide additional relay output functionality. The relay outputs are configured in the ‘host controller’,

the DSE2157 module is not itself configured aside from the ‘ID switch’ detailed below.

For further details on configuring the ‘host controller’ you are referred to the relevant configuration

software manual (refer to the section entitled Bibliography elsewhere in this document).

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3 SPECIFICATIONS

3.1 PART NUMBERING

2157 - 001 - 00

At the time of this document production, there are no variants of this product and there have been no

revisions of the module hardware.

3.1 POWER SUPPLY

Minimum supply voltage 8V continuous, 4V for up to 5 minutes.

Cranking dropouts Able to survive 0V for 50mS providing the supply was at least 10V before

the dropout and recovers to 5 volts afterwards.

Maximum supply voltage 35V continuous (protection to 60V)

Maximum operating

current

325mA at 12V, 152mA at 24V

Conditions: All relays energised.

Maximum standby current 70mA at 12V, 32mA at 24V

Conditions: All relays de-energised.

3.2 DSENET®

DSEnet is the interconnection cable between the host controller and the expansion module(s) and

must not be connect to any device other than DSE equipment designed for connection to the DSEnet.

Cable type Two core screened twisted pair

Cable characteristic impedance

120Ω

Recommended cable Belden 9841

Belden 9271

Maximum cable length 1000m (1km) when using Belden 9841 or direct equivalent.

500m (0.5km) when using Belden 9271 or direct equivalent.

DSEnet topology Bus with no stubs (spurs)

DSEnet termination

120Ω. Fitted internally to host controller. Must be fitted externally

to the ‘last’ expansion module by the customer .

Maximum expansion modules Refer to host controller documentation

NOTE : As a termination resistor is internally fitted to the host controller, the host controller

must be the ‘first’ unit on the DSEnet. A termination resistor MUST be fitted to the ‘last’ unit on

the DSEnet. For further details, please see the section entitled ‘typical wiring diagram’

elsewhere in this document.

Product type

DSE 2157

input

expansion

module

2157

Variant

Standard

product

Hardware revision

Revision 1

001

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3.3 OUTPUTS

Relay rating 2A DC rated (Max 30V)

3.4 DIMENSIONS

Overall size 164.6mm x 76.4mm x 48.9mm

(6.48” x 3.01” x 1.93”)

Mounting type DIN rail or chassis mounting

Din rail type EN 50022 35mm type only

Mounting holes M4 clearance

Mounting hole centres 152.37mm x 64.50mm

(6.00” x 2.54”)

Dimensions in mm

3.5 APPLICABLE STANDARDS

4884

:1992

This document conforms to BS4884-1 1992 Specification for

presentation of essential information.

4884

2:1993

This document conforms to BS4884-2 1993 Guide to content

4884

3:1993

This document conforms to BS4884-3 1993 Guide to presentation

BS EN 60068

(Minimum temperature)

-30°C (-22°F)

BS EN 60068

(Maximum temperature)

+70°C (158°F)

BS EN 60950

Safety of information technology equipment, including electrical

business equipment

BS EN 61000

EMC Generic Immunity Standard (Industrial)

BS EN 61000

EMC Generic Emission Standard (Industrial)

BS EN 60529

(Degrees of protection

provided by enclosures)

IP21

UL508

NEMA rating

enclosure type 1 (indoor use only)

In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.

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4 INSTALLATION

The DSE2130 is designed to mounted within a control panel, on the panel DIN rail utilising the integral

mounts. For dimension and mounting details, see the section entitled Specification, Dimensions

elsewhere in this document.

5 USER CONNECTIONS

5.1 TERMINAL SPECIFICATION

Connection type Screw terminal, rising clamp, no internal spring

Min cable size 0.5mm² (AWG 20)

Max cable size 2.5mm² (AWG 14)

Recommended cable

size

Refer to tables below

Relay rating 2A DC rated (Max 30V)

Update rate The host controller updates the 2157 relay state every 100ms. It is not

recommended to use the 2157 relays for load switching control.

5.1.1 CONNECTOR A

Terminal

Function Recommended size

1 DC supply positive 1.0mm² (AWG 18)

2 DC supply negative 1.0mm² (AWG 18)

3 Screen DSEnet only. Do not connect to earh

4 A 0.5mm² (AWG 20) DSEnet only

5 B 0.5mm² (AWG 20) DSEnet only

5.1.2 CONNECTOR B

Terminal

Function

Recommended size

6 Relay 1 1.0mm² (AWG 18)

Normally open

7 Relay 1 1.0mm² (AWG 18)

8 Relay 2 1.0mm² (AWG 18)

Normally open

9 Relay 2 1.0mm² (AWG 18)

10 Relay 3 1.0mm² (AWG 18)

Normally open

11 Relay 3 1.0mm² (AWG 18)

12 Relay 4 1.0mm² (AWG 18)

Normally open

13 Relay 4 1.0mm² (AWG 18)

14 Relay 5 1.0mm² (AWG 18) Common

Normally closed

Normally open

15 Relay 5 1.0mm² (AWG 18)

16 Relay 5 1.0mm² (AWG 18)

17 Relay 6 1.0mm² (AWG 18) Common

Normally closed

Normally open

18 Relay 6 1.0mm² (AWG 18)

19 Relay 6 1.0mm² (AWG 18)

20 Relay 7 1.0mm² (AWG 18) Common

Normally closed

Normally open

21 Relay 7 1.0mm² (AWG 18)

22 Relay 7 1.0mm² (AWG 18)

23 Relay 8 1.0mm² (AWG 18) Common

Normally closed

Normally open

24 Relay 8 1.0mm² (AWG 18)

25 Relay 8 1.0mm² (AWG 18)

NOTE : Normally open / normally closed refers to the contacts when the DC supply is removed

from the module. The powered up state of the module depends upon configuration of the

connected ‘host module’.

DSE2157 relay output expansion module

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6 TYPICAL WIRING DIAGRAM

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7 CONTROLS AND INDICATIONS

7.1 LED INDICATIONS

Function Colour Action

Power on / Link lost RED Steady when DC supply is connected and data is being received

from the host controller.

Flashing when the DC supply is connected and the data connection

to the host controller is not operating.

Status 1-8 RED Lit when the corresponding relay is active

7.2 ID SWITCH

The rotary ID switch is used to select the ‘ID’ of the 2157 expansion module as the host controller is

capable of giving instructions to a number of 2157 expansion modules at the same time (consult

relevant modules instructions for further details on number of supported expansion units).

The enclosure cover must be unclipped and removed to gain access to the switch. The switch should

be operated using a small screwdriver and set to match the required ID.

NOTE : The ID must be a unique number, different from the ID of any other 2157 module

connected to the host controller.

If two or more 2157 controllers are required to ‘mimic’ each other then they should be

configured with different IDs, and both configured the same in the host controller.

Address Switch

Power on /

Link lost LED

8 x Status LED

(1 LED per

relay)

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8 FAULT DIAGNOSIS

Nature of problem

Suggest

ion

Relays don’t activate on the 2157 board Ensure the host controller is correctly

configured to send signals to the 2157

Power LED indication does not illuminate Check polarity and size of the connected DC

supply are within the specifications of the

DSE2157

Power LED flashes This means the the communications link to the

host controller has been lost.

Check the connection of the DSEnet paying

particular attention to the cable type being used

and the positioning of the termination resistors.

9 MAINTENANCE, SPARES, REPAIR AND SERVICING

The DSE2157 is designed to be Fit and Forget. As such, there are no user serviceable parts. In the

case of malfunction you should contact your original equipment supplier (OEM).

10 WARRANTY

DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any

applicable warranty, you are referred to your original equipment supplier (OEM).

11 DISPOSAL

11.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)

Directive 2002/96/EC

If you use electrical and electronic equipment you must store, collect, treat,

recycle and dispose of WEEE separately from your other waste.

11.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES

Directive 2002/95/EC:2006

To remove specified hazardous substances (Lead, Mercury, Hexavalent Chromium, Cadmium, PBB &

PBDE´s)

Exemption Note: Category 9. (Monitoring & Control Instruments) as defined in Annex 1B of the WEEE

directive will be exempt from the RoHS legislation. This was confirmed in the August 2005 UK´s

Department of Trade and Industry RoHS REGULATIONS Guide (Para 11).

Despite this exemption DSE has been carefully removing all non RoHS compliant components from

our supply chain and products.

When this is completed a Lead Free & RoHS compatible manufacturing process will be phased into

DSE production.

This is a process that is almost complete and is being phased through different product groups.

DSEGenset

DSE2157

DSENET

OUTPUT EXPANSION MODULE

ISSUE 3

HOST MODULE (1)

DSENET

EXPANSION

DC POWER

SUPPLY 8-35V

OTHER

DSE2157

VOLT-FREE NORMALLY OPEN OUTPUTS VOLT-FREE CHANGE OVER OUTPUTS

DSENET

4 4

COMPATIBLE WITH DSE7310/20, DSE8610/60/80 & DSE8710/60

HOST MODULE

DSE2157

DSENET

OUTPUT EXPANSION MODULE

DSEGenset

The DSE2157 is an output relay

expansion module for use with

DSENet

compatible control

modules. The DSE2157 has been

designed to extend a host module’s

output capabilities.

A maximum of 10 DSE2157’s can be

connected to an individual module at

any one time. All outputs

are configurable via the host

controller.

The additional output capabilities of

the DSE2157 give OEMs the

flexibility to meet increasingly

complex industry specifications.

The module incorporates ‘DIN’ rail

and chassis mountings allowing

convenient fixing into a panel.

The module will work up to 1 KM

(0.6miles) from the host control

module.

ENVIRONMENTAL TESTING STANDARDS

ELECTRO-MAGNETIC COMPATIBILITY

BS EN 61000-6-2

EMC Generic Immunity Standard for

the Industrial Environment

S EN 61000-6-4

EMC Generic Emission Standard for

the Industrial Environment

ELECTRICAL SAFETY

S EN 60950

Safety of Information Technology Equipment,

including Electrical Business Equipment

TEMPERATURE

BS EN 60068-2-1

Ab/Ae Cold Test -30

S EN 60068-2-2

Bb/Be Dry Heat +70

VIBRATION

BS EN 60068-2-6

Ten sweeps in each of three

major axes

5 Hz to 8 Hz @ +/-7.5 mm,

8 Hz to 500 Hz @ 2 gn

HUMIDITY

BS EN 60068-2-30

Db Damp Heat Cyclic 20/55

95% RH 48 Hours

S EN 60068-2-78

Cab Damp Heat Static 40

93% RH 48 Hours

HOCK

S EN 60068-2-27

Three shocks in each of three major axes

15 gn in 11 mS

HOST MODULE (1)

DSENET

EXPANSION

DC POWER

SUPPLY 8-35V

COMPREHENSIVE FEATURE LIST TO SUIT A WIDE VARIETY

OF GEN-SET APPLICATIONS

OTHER

DSE2157

VOLT-FREE NORMALLY OPEN OUTPUTS VOLT-FREE CHANGE OVER OUTPUTS

DSENET

4 4

COMPATIBLE WITH DSE7310/20, DSE8610/60/80 & DSE8710/60

HOST MODULE

ISSUE 3

DSEGenset

SPECIFICATION

DEEP SEA ELECTRONICS PLC UK

Highfield House, Hunmanby Industrial Estate, Hunmanby YO14 0PH

TELEPHONE +44 (0) 1723 890099 FACSIMILE +44 (0) 1723 893303

EMAIL sales@deepseaplc.com WEBSITE www.deepseaplc.com

DEEP SEA ELECTRONICS INC USA

3230 Williams Avenue, Rockford, IL 61101-2668 USA

TELEPHONE +1 (815) 316 8706 FACSIMILE +1 (815) 316 8708

EMAIL sales@deepseausa.com WEBSITE www.deepseausa.com

055-061/10/10 (3) USRegistered in England & Wales No.01319649

VAT No.316923457

Deep Sea Electronics Plc maintains a policy of continuous development and reserves the right to change

the details shown on this data sheet without prior notice. The contents are intended for guidance only.

DSE2157

DSENET

OUTPUT EXPANSION MODULE

KEY FEATURES

• Power On/Link Lost LED ID

SWITCH

• 10 expansion modules can be

connected to 1 host controller at

a time

• 8 configurable relay contacts

with LED indicators:

- 4 Normally Open (N/O)

- 4 Change Over (C/O)

• Terminal strip connection for

quick and easy set-up

ID SWITCH

The rotary ID switch is used to

select the address of the DSE2157

expansion module, as the host

control module is capable of giving

instructions to a number of

DSE2157 expansion modules at

the same time.

DC SUPPLY

CONTINUOUS VOLTAGE RATING

8 V to 35 V Continuous

RANKING DROPOUTS

Able to survive 0 V for 50 mS, providing

supply was at least 10 V before dropout

and supply recovers to 5 V. This is

achieved without the need for internal

batteries. LEDs and backlight will not be

maintained during cranking.

AXIMUM OPERATING CURRENT

325 mA at 12 V, 152 mA at 24 V

MAXIMUM STANDBY CURRENT

0 mA at 12 V, 32 mA at 24 V

AUXILIARY RELAY CONTACTS

2 Amp DC rated voltage free

DIMENSIONS

OVERALL

65 mm x 76 mm x 49 mm

6.5” x 3” x 1.9”

RELATED MATERIALS

TITLE PART NO’S

DSE2157 Installation Instructions 053-034

DSE2157 Operator Manual 057-083

DSE DSE2157 Installation Instructions Manual

DSE DSE2157 Installation Instructions Manual

DSE DSE2157 Installation Instructions Manual

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