Simplicity T835 VIKING MULCHER, 1693871 User manual

  • Hello! I am an AI chatbot trained to assist you with the Simplicity T835 VIKING MULCHER User manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
Print Vendor
Instructions
How to use this file
Viking Operator’s Manuals
Paper Size: • 11x17
• Body - 50 lbs brilliant white offset or equivalent
Press: • Body - 1 color, 2-sided
• Cover imprint - 1 color, 1 or 2 sided (“Dear customer” letter can be
printed on the back side of the front cover)
Bindery: • Saddle stitch, face trim *if too thick for saddle stitch, tape bind
Covers: • FRONT COVER is present at the beginning of the file.
• BACK COVER is the page immediately after the front cover.
The part number for this manual (typically a 17XXXXX number) is located
on the back cover.
Body: • Odd number pages are always right hand pages, even number pages are
always left hand pages.
General: This instruction sheet is NOT part of the manual and must not be printed.
• Pages labeled “THIS PAGE INTENSIONALLY BLANK” are placement
pages and should NOT be printed.
If you have further questions on how to utilize this file, please contact
Simplicity Technical Publications Department 262-284-8647
THIS PAGE INTENTIONALLY BLANK
MT 835
Always follow safety precautions in Owner's Manual.
Unbedingt Bedienungsanweisung vor erster Inbetriebnahme lesen.
Veuillez lire la notice d'emploi avant la première mise en service.
Owner's Manual
Gebrauchsanleitung
Manuel d’utilisation
EN
DE
FR
R
1722240-04
© 2001 VIKING Umwelttechnik, A - 6330 Kufstein
THIS PAGE INTENTIONALLY BLANK
0478 189 9007. Sim. Printed in USA © 2000 VIKING Umwelttechnik, A - 6330 Kufstein
Dear customer,
Thank you for deciding to purchase a quality appli-
ance from VIKING.
This appliance is manufactured using the most up-
to-date production techniques and comprehensive
quality assurance procedures. Our aim is to ensure
that you are 100% satisfied.
If you have any queries about your appliance please
direct them to your retailer or directly to our marke-
ting company.
I hope you will be completely satisfied with your
VIKING appliance
Signed
Nikolas Stihl
Managing Director
EN - 1
Table of Contents
EnglishDeutschFrançais
Identification Tag Location .................................2
Safety Rules.........................................................3
Identification Numbers........................................5
Safety Decals & Icons .........................................6
CE Compliance Specifications...........................7
Assembly..............................................................8
Features, Controls, & Operation ......................14
Controls Functions ................................................14
General .................................................................16
Safety Interlock System ........................................16
Checks Before Starting .........................................17
Clutch/Brake Pedal ...............................................17
Parking Brake .......................................................17
Starting The Engine ..............................................17
Driving The Tractor ...............................................17
Stopping the Tractor .............................................18
Attaching a Trailer.................................................18
Pushing the Tractor by Hand ................................18
Using a Mulching Mower.......................................19
Mower Installation & Removal ..............................20
Adjusting Mower Height ........................................20
Regular Maintenance ........................................21
Schedule ...............................................................21
Tire Pressure ........................................................22
Raising the Hood & Seat ......................................22
Checking/Adding Gasoline....................................23
Checking the Fuel Filter ........................................23
Oil Change ............................................................23
Check / Change Air FIlter......................................23
Replace Spark Plug ..............................................23
Lubrication ............................................................24
Lubricating Axle Shafts .........................................25
Change Hydro Transmission Oil ...........................26
Battery Maintenance .............................................27
Servicing the Mower Blades .................................28
Check Mower Blade Timing ..................................29
Blade Brake Check ...............................................29
Safety Interlock System Check .............................29
Check Mower Belt Tension ...................................30
Common Replacement Parts................................30
Storage ...............................................................31
Temporary Storage ...............................................31
Long Term Storage ...............................................31
Starting After Long Term Storage .........................31
Troubleshooting, Adjustment, & Service ........32
Chart - Troubleshooting The Tractor.....................32
Chart - Troubleshooting The Mower .....................32
Checking the Battery Voltage ...............................34
Charging A Completely
Discharged Battery ...............................................34
Jump Starting with
Auxiliary (Booster) Battery ....................................34
Seat Adjustment....................................................36
Steering Gear Adjustment.....................................36
Brake & Brake Spring Adjustment ........................36
Electric PTO Clutch Adjustment............................37
Mower Leveling.....................................................38
Side-to-Side Leveling....................................38
Front-to-Back Leveling..................................39
Mower Belt Replacement......................................40
PTO Belt Replacement .................................40
Arbor Drive Belt Replacement ......................41
Tractor Drive Belt Replacement............................42
Transmission Purging ...........................................42
Specifications ....................................................43
Lawn Care &
Mowing Information ..........................................44
International Symbols.......................................48
Certificate of Conformity ..................................49
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
EN - 2
Identification
Tag Location
IDENTIFICATION NUMBERS
Record your model name/number, tractor and mower
deck manufacturer numbers and engine serial number in
the space provided for easy reference.
The Tractor I.D. tag is located on the frame, as
shown below.
For location of Engine Serial Number, refer to the
Engine Owner’s Manual.
Be sure to fill out and return the Warranty Registration
Card supplied with your tractor.
Tractor
Identification Tag
TRACTOR & MOWER IDENTIFICATION TAG LOCATIONS
When contacting your Authorized
Dealer for replacement parts, service,
or information YOU MUST HAVE
THESE NUMBERS.
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
SSAAMMPPLLEE
Place Copy of Identification Tag Here
EnglishDeutschFrançais
EN - 3
GENERAL OPERATION
Read, understand, and follow all instructions in the
manual and on the unit before starting.
Only allow responsible adults, who are familiar with
the instructions, to operate the unit (local regulations
can restrict operator age).
Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade(s).
Be sure the area is clear of other people before mow-
ing. Stop unit if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while trav-
elling in reverse.
Be aware of the mower discharge direction and do
not point it at anyone. Do not operate the mower
without either the entire grass catcher or the deflector
in place.
Slow down before turning.
Never leave a running unit unattended. Always
disengage the PTO, set parking brake, stop engine,
and remove keys before dismounting.
Turn off the PTO switch to disengage the blades
when not mowing.
Stop engine before removing grass catcher or
unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the unit while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the unit
into a trailer or truck.
Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should eval-
uate their ability to operate the riding mower safely
enough to protect themselves and others from injury.
Keep in mind the operator is responsible for acci-
dents occurring to other people or property.
All drivers should seek and obtain professional and
practical instruction.
Always wear substantial footwear and trousers.
Never operate when barefoot or wearing sandals.
Before using, always visually check that the blades
and blade hardware are present, in-tact, and secure.
Replace worn or damaged parts in sets to preserve
balance.
Never operate the machine with defective guards, or
without safety protective devises in place.
Disengage attachments before: refuelling, removing
an attachment, making adjustments (unless the
adjustment can be made from the operator’s posi-
tion).
When the machine is parked, stored, or left unattend-
ed, lower the cutting means unless a positive
mechanical lock is used.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not oper-
ate on it.
Control of a ride-on machine sliding on a slope will not be
regained by the application of the brake. The main rea-
sons for loss of control are: insufficient tire grip on the
ground, speed too fast, inadequate braking, the type of
machine is unsuitable for it’s task, lack of awareness of the
ground conditions, incorrect hitching and load distribution.
Do
See your authorized dealer for recommendations of
wheel weights or counterweights to improve stability.
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain
could overturn the unit. Tall grass can hide obsta-
cles.
Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
Use extra care with grass catchers or other attach-
ments. These can change the stability of the unit.
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Always keep unit in gear especially when traveling
downhill. When clutching, release clutch slowly.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of
unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mow-
ing deck is capable of amputating hands and feet and throwing objects. The triangle in text signi-
fies important cautions or warnings which must be followed.
Safety Rules
& Information
WARNING
Never operate on slopes greater than 17.6 percent
(10°) which is a rise of 3-1/2 feet (106 cm)
vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel
weights or counterweights. See your dealer to
determine which weights are available and
appropriate for your unit.
Select slow ground speed before driving onto slope.
In addition to front and rear weights, use extra caution
when operating on slopes with rear-mounted grass
catcher.
Mow UP and DOWN the slope, never across the
face, use caution when changing directions and
DO NOT START OR STOP ON SLOPE.
EN - 4
Safety Rules
Slope Operation Continued
Do Not
Do not start or stop on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight
down the slope.
Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embank-
ments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not try to stabilize the unit by putting your foot on
the ground.
Do not use grass catchers on steep slopes.
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the unit and the mowing activity. Never assume that chil-
dren will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn unit off if children enter the area.
Before and during reverse operation, look behind and
down for small children.
Never carry children. They may fall off and be seri-
ously injured or interfere with safe unit operation.
Never allow children to operate the unit.
Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
TRANSPORTING AND STORAGE
Always observe safe refueling and fuel handling prac-
tices when refueling the tractor after transportation or
storage.
Always follow the engine manual instructions for
storage preparations before storing the tractor for
both short and long term periods.
Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
Never store the unit or fuel container inside where
there is an open flame or pilot light, such as in a
water heater. Allow unit to cool before storing.
TRAILERS
Use only approved drawbar hitch points.
Limit loads to those that you can safely control.
Do not turn sharply. Use care when reversing.
Use counterweight(s) or wheel weights when sug-
gested in the instruction handbook.
SERVICE AND MAINTENANCE
Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove gas cap or add fuel with the
engine running. Allow engine to cool before
refueling. Do not smoke.
c) Never refuel the unit indoors.
Never run a unit in an enclosed area.
Keep nuts and bolts, especially blade attachment
bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly and make necessary repairs if
they are not functioning properly.
Keep unit free of grass, leaves, or other debris build-
up. Clean up oil or fuel spillage.
Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running unless specified otherwise in the engine
manufacturer’s manual.
Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom-
mended parts, when necessary.
Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them.
Check brake operation frequently. Adjust and service
as required.
Use only factory authorized replacement parts when
making repairs.
Always comply with factory specifications on all
settings and adjustments.
Only authorized service locations should be utilized
for major service and repair requirements.
Never attempt to make major repairs on this unit
unless you have been properly trained. Improper ser-
vice procedures can result in hazardous operation,
equipment damage and voiding of manufacturer’s
warranty.
If fuel is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and
avoid creating any source of ignition until petrol
vapors have dissipated.
Replace all fuel tank caps and fuel container caps
securely.
On multiple blade mowers, take care as rotating one
blade can cause other blades to rotate.
Do not change engine governor settings or over-
speed the engine. Operating the engine at excessive
speed can increase the hazard of personal injury.
Disengage drive attachments, stop the engine,
remove the key, and disconnect the spark plug
wire(s) before: clearing attachment blockages and
chutes, performing service work, striking an object, or
if the unit vibrates abnormally. After striking an
object, inspect the machine for damage and make
repairs before restarting and operating the equip-
ment.
Never place hands near the hydro pump cooling fan
when the tractor is running. Cooling fan is located on
top of the transaxle
WARNING
When transporting this tractor on an open trailer,
make sure unit is facing forward, toward the
direction of travel. If tractor is facing backward,
wind lift could cause damage to the hood.
EN - 5
Identification Numbers
EnglishDeutschFrançais
Manufacturer’s
Identification
Number
Manufacturer’s
Address
Manufacturer’s
Serial Number
Test Speed in
Rotations per
Minute
Power Rating in
Kilowatts
Sound Power
in Decibels
Mass of Unit
in Kilograms
CE Conformity Mark according
to Directive 98/37/EWG
Year of
Manufacture
CE IDENTIFICATION TAG MARKINGS
EN - 6
Safety Decals & Icons
Warning: Read Operator’s
Manual.
Read and understand the
Operator’s Manual before
using this machine.
Danger: Thrown Objects.
This machine is capable of
throwing objects and debris.
Keep bystanders away.
Warning: Remove Key
Before Servicing.
Remove the key and consult
technical literature before
performing repairs or main-
tenance.
Danger: Machine Rollover.
Do not use this machine on
slopes greater than 10°.
Danger: Dismemberment.
This machine can amputate
limbs. Keep bystanders and
children away when engine
is running.
Danger: Dismemberment.
This mower deck can ampu-
tate limbs. Keep hands and
feet away from blades.
GENERAL
This unit has been designed and manufactured to pro-
vide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and safety instructions it
contains will provide you with the necessary basic knowl-
edge to operate this equipment safely and effectively, we
have placed several safety labels on the unit to remind
you of this important information while you are operating
your tractor.
All WARNING, CAUTION, and instructional messages
on your tractor and mower should be carefully read and
obeyed. Personal bodily injury can result when these
instructions are not followed. The information is for your
safety and it is important. The safety decals below are
on your tractor and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective, operation.
Decal - Hydro Release Valve
Decal - Mower Is Capable of Amputating Hands and
Feet / Do Not Touch Blades
CE MODEL DECALS
Decal - CE Operating Instructions
EN - 7
CE Compliance Specifications
EnglishDeutschFrançais
2,89
0,198
EN - 8
Assembly
For storage and transport reasons, some components of the tractor are not directly installed in the factory,
but have to be assembled after their removal from the packing. Final assembly is carried out by following these sim-
ple instructions.
UNPACKING
When unpacking the tractor, take care to gather all individual parts and fittings.
The standard packing contents:
- tractor
- steering wheel
- seat
- mower deck
- wheels
- an envelope containing the Owner’s Manual, documents, washers, spacers,
e-rings, feather keys and caps, two starter keys, a pin for blocking the steering wheel.
FITTING THE SEAT
For transport reasons the lawn tractor is supplied
without engine oil or fuel. Before starting up the
engine, fill with oil and fuel following the instructions
given in the engine Operator’s Manual
CAUTION
1
2
A
B
EN - 9
Assembly
EnglishDeutschFrançais
1
2
DC
FITTING THE WHEELS
Rear wheels
B
A
EN - 10
Assembly
C
D
Note: Install all tires with valve stem facing in toward the tractor.
E
G
F
EN - 11
Assembly
EnglishDeutschFrançais
Front wheels
FITTING THE STEERING WHEEL
Put the tractor on a flat surface and straighten up the
front wheels. Fit the steering wheel onto the protruding
shaft with the spokes directed towards the seat.
Line up the hole in the steering wheel hub with the hole
in the shaft and insert the pin supplied.
A
B
C
Note: Install all tires with valve stem facing in toward the
tractor.
EN - 12
Assembly
MOVING THE TRACTOR FROM THE
PALLET
To make it easier to get the tractor off the pallet and to
move it, the Transmission Release Valve Lever should
be put into released position. (See Pushing the Tractor
by Hand in the Operating the Tractor Section)
ASSEMBLING THE MOWER DECK
For installing the mower deck on the tractor see Installing
the Mower Deck in the Operating the Tractor Section.
A
B
D
C
EN - 13
Assembly
EnglishDeutschFrançais
ACTIVATE THE BATTERY
The battery is situated in a compartment under the seat.
Be careful when handling the battery. Keep flames
and sparks away from the battery.
When removing or installing battery cables, disconnect
the negative cable FIRST and reconnect it LAST. If not
done in this order, the positive terminal can be shorted
to the frame by a tool.
WARNING
Position the positive battery cable over seat switch
harness to prevent harness from becoming pinched in
seat pivot. Make sure that protective terminal cover is in
place over positive battery post. (See also Battery
Installation in the Regular Maintenance Section)
1. Remove the battery from the battery compartment.
2. Charge battery.
3. Reinstall the battery in the battery compartment.
4. First, connect the positive battery cable (B)
to the positive battery terminal (F). Slide the terminal
cover (G) into place. Second, connect the negative
battery cable (A) to the negative battery terminal (E).
C
B
E
A
D
C
F
G
FRONT
EN - 14
Features,
Controls & Operation
Please take a moment and
familiarize yourself with the name,
location, and function of these
controls so that you will better
understand the safety and operating
instructions provided in this manual.
Trans. Release
Lever on Rear
Of Tractor
Throttle / Choke Control
The throttle controls engine speed. Move the throttle up
to increase engine speed and down to decrease engine
speed. Always operate at FULL throttle. Note: Moving
the throttle control fully forward closes the choke. A
warm engine may not require choking.
Parking Brake Control Knob
Engages parking brake. Depress clutch/brake pedal fully
and pull up knob to engage parking brake. To disengage
brake, depress pedal and push knob down.
Fuel Tank
See “Checking/Adding Fuel” in the Maintenance Section.
PTO Switch
The PTO (Power Take-Off) switch engages and disen-
gages attachments that use the front PTO. To engage
the PTO, pull UP on the switch. Push DOWN to disen-
gage.
Note that the operator must be seated firmly in the trac-
tor seat for the PTO to function. Also note that the trac-
tor will not start unless the PTO is disengaged.
Clutch / Brake Pedal
Depressing the clutch / brake pedal disengages the drive
clutch and applies the tractor brake.
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing
require the combined use of several controls applied in specific sequences. To learn what combination and sequence
of controls to use for various tasks see the OPERATION section.
/