Simplicity 2690393 User manual

Category
Lawnmowers
Type
User manual
Print Vendor
Instructions
How to use this file
Operator’s Manuals
Paper Size: • 11x17
• Body - 50 lbs brilliant white offset or equivalent
• Cover - on pre-printed two tone “Swash” stock.
Press: • Body - 1 color, 2-sided
• Cover - 1 color, 1 sided
Bindery: • Saddle stitch, face trim *if too thick for saddle stitch, tape bind
Covers: • FRONT COVER is present at the beginning of the file.
• BACK COVER is the page immediately after the front cover.
• The part number for this manual (typically a 172_____ number) is
located on the front cover.
• This file may contain several manual which differ only by their covers.
See the part number at the bottom of the cover page. .
Body: • The body for all manuals is identical regardless of the cover.
• Odd number pages are always right hand pages, even number pages
are always left hand pages.
General: • This instruction sheet is NOT part of the manual and must not be
printed.
• Pages labeled “THIS PAGE INTENSIONALLY BLANK” are placement
pages and should NOT be printed.
THIS PAGE INTENTIONALLY BLANK
(FOR PLACEMENT ONLY - DO NOT PRINT)
OPERATOR’S
MANUAL
1726998
Revision 06
Revision Date 11/2005
TP 100-4088-06-RG-SMA
18HP Hydro Tractors
Mfg. No. Description
1694654 Regent, 18HP Gear
1694655 Regent, 18HP Hydro
1694657 Regent, 18HP Gear (CE)
1694658 Regent, 18HP Hydro (CE)
1694662 518, 18HP Hydro
1694663 2518G, 18HP Gear
1694664 2518H, 18HP Hydro
1694667 2528G, 18HP Gear (CE)
1694668 2528H, 18HP Hydro (CE)
1694797 Regent, 18HP Hydro (CE)
1694798 Regent, 18HP Gear (CE)
1694799 Regent, 18HP Hydro (CE)
1694800 2518G, 18HP Gear (CE)
1694801 2518H, 18HP Hydro (CE)
1694803 Regent, 18HP Gear
1694804 Regent, 18HP Hydro (CE)
1694835 2518G, 18HP Gear
1694926 Regent, 18HP Hydro
1694927 2518H, 18HP Hydro
2690320 Regent, 18HP Gear & 38” Mower Deck
2690321 Regent, 18HP Gear & 38” Mower Deck
2690324 Regent, 18HP Gear (CE)
2690325 Regent, 18HP Hydro (CE)
2690329 518, 18HP Hydro & 38” Mower Deck
2690330 2518G, 18HP Gear & 38” Mower Deck
2690331 2518H, 18HP Hydro & 38” Mower Deck
2690333 2528G, 18HP Gear (CE)
2690334 2528H, 18HP Hydro (CE)
2690383 Regent, 18HP Hydro (CE) & 40” Mower Deck
18HP Hydro Tractors
Mfg. No. Description
2690391 Regent, 18HP Hydro (CE) & 44” Mower Deck
2690392 Regent, 18HP Gear (CE) & 40” Mower Deck
2690393 Regent, 18HP Hydro (CE) & 40” Mower Deck
2690394 2518G, 18HP Gear (CE) & 40” Mower Deck
2690395 2518H, 18HP Hydro (CE) & 40” Mower Deck
2690398 Regent, 18HP Gear
2690425 2518G, 18HP Gear
2690481 Regent, 18HP Hydro & 38” Mower Deck
2690482 2518H, 18HP Hydro & 38” Mower Deck
38” Mower Decks
Mfg. No. Description
1694688 38” Mower Deck
1694689 38” Mower Deck (CE)
1694690 38” Mower Deck
1694691 38” Mower Deck (CE)
40” Mower Decks
Mfg. No. Description
1694333 40” Mower Deck
1694334 40” Mower Deck (CE)
1694377 40” Mower Deck (CE)
44” Mower Decks
Mfg. No. Description
1694827 44” Mower Deck (CE)
Regent / 500 / 2500 Series
MANUFACTURING, INC.
500 N Spring Street / PO Box 997
Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 2005 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
1
Table of Contents
Troubleshooting, Adjustments & Service .......22
Troubleshooting the Tractor..................................22
Troubleshooting the Mower ..................................23
Seat Adjustment....................................................24
Steering Gear Adjustment.....................................24
Brake & Brake Spring Adj. - Hydro Models...........24
Brake & Brake Spring Adj. - Gear Models ............25
Mower Adjustments ..............................................25
PTO Clutch Adjustment ................................25
Leveling the Mower.......................................26
Blade Brake Check .......................................27
Mower Belt Replacement......................................28
38” Mowers ...................................................28
44” Mowers ...................................................28
Tractor Drive Belt Replacement - All Models ........29
Hydro Transmission Purging.................................30
Specifications ....................................................31
Common Replacement Parts............................32
Lawn Care & Mowing Information .............LC—1
I
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
Safety Rules & Information.................................3
Identification Numbers........................................5
Safety Decals .......................................................6
CE Safety Icons ...................................................7
Features & Controls ............................................8
Control Functions....................................................8
Clutch/Brake Pedal Operation ................................9
Safety Interlock System Test ................................10
Operating the Tractor ........................................10
General .................................................................10
Checks Before Starting .........................................10
Adding Fuel...........................................................10
Starting the Engine ...............................................10
Stopping the Tractor & Engine..............................11
Driving the Tractor ................................................11
Mowing..................................................................12
Mowing In Reverse ...............................................12
Attachment Operation in Reverse.........................12
Pushing the Tractor by Hand ................................12
Storage .................................................................12
Mower Deck Removal & Installation .....................13
Removing the Mower Deck...........................13
Installing the Mower Deck.............................14
Mower Cutting Height Adjustment ........................14
Regular Maintenance ........................................15
Maintenance Schedule .........................................15
Gear Transmission Service...................................15
Hydro Transmission Service .................................15
Raising the Hood & Seat.......................................16
Checking/Adding Fuel...........................................16
Checking Tire Pressures.......................................16
Check / Replace Fuel Filter...................................17
Engine Maintenance .............................................17
Blade Brake Check ...............................................17
Safety Interlock System Check .............................17
Exhaust Screen Service........................................18
Battery Maintenance .............................................18
Lubrication ............................................................19
Lubricate Rear Axes .............................................20
Servicing the Mower Blades .................................21
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
2
GENERAL OPERATION
1. Read, understand, and follow all instructions in the
manual and on the unit before starting.
2. Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
3. Only allow responsible adults, who are familiar with
the instructions, to operate the unit (local regulations
can restrict operator age).
4. Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade(s).
5. Be sure the area is clear of other people before mow-
ing. Stop the unit if anyone enters the area.
6. Never carry passengers.
7. Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while travel-
ling in reverse.
8. Never direct discharge material toward anyone.
Avoid discharging material against a wall or obstruc-
tion. Material may ricochet back toward the operator.
Stop the blade(s) when crossing gravel surfaces.
9. Do not operate the machine without the entire grass
catcher, discharge guard (deflector), or other safety
devices in place.
10. Slow down before turning.
11. Never leave a running unit unattended. Always disen-
gage the PTO, set parking brake, stop engine, and
remove keys before dismounting.
12. Disengage blades (PTO) when not mowing. Shut off
engine and wait for all parts to come to a complete
stop before cleaning the machine, removing the grass
catcher, or unclogging the discharge guard.
13. Operate the machine only in daylight or good artificial
light.
14. Do not operate the unit while under the influence of
alcohol or drugs.
15 Watch for traffic when operating near or crossing
roadways.
16. Use extra care when loading or unloading the unit
into a trailer or truck.
17. Always wear eye protection when operating this unit.
18. Data indicates that operators, age 60 years and
above, are involved in a large percentage of power
equipment-related injuries. These operators should
evaluate their ability to operate the equipment safely
enough to protect themselves and others from injury.
19. Follow the manufacturer’s recommendations for
wheel weights or counterweights.
20. Keep in mind the operator is responsible for accidents
occurring to other people or property.
21. All drivers should seek and obtain professional and
practical instruction.
22. Always wear substantial footwear and trousers.
Never operate when barefoot or wearing sandals.
23. Before using, always visually check that the blades
and blade hardware are present, intact, and secure.
Replace worn or damaged parts.
24. Disengage attachments before: refueling, removing
an attachment, making adjustments (unless the
adjustment can be made from the operator’s posi-
tion).
25. When the machine is parked, stored, or left unattend-
ed, lower the cutting means unless a positive
mechanical lock is used.
26. Before leaving the operator’s position for any reason,
engage the parking brake (if equipped), disengage
the PTO, stop the engine, and remove the key.
27. To reduce fire hazard, keep the unit free of grass,
leaves, & excess oil. Do not stop or park over dry
leaves, grass, or combustible materials.
28. It is a violation of California Public Resource Code
Section 4442 to use or operate the engine on or near
any forest-covered, brush-covered, or grass-covered
land unless the exhaust system is equipped with a
spark arrester meeting any applicable local or state
laws. Other states or federal areas may have similar
laws.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control
of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
Safety Rules & Information
TRANSPORTING AND STORAGE
1. When transporting the unit on an open trailer, make
sure it is facing forward, in the direction of travel. If
the unit is facing backwards, wind lift could damage
the unit.
2. Always observe safe refueling and fuel handling prac-
tices when refueling the unit after transportation or
storage.
3. Never store the unit (with fuel) in an enclosed poorly
ventilated structure. Fuel vapors can travel to an
ignition source (such as a furnace, water heater, etc.)
and cause an explosion. Fuel vapor is also toxic to
humans and animals.
4. Always follow the engine manual instructions for
storage preparations before storing the unit for both
short and long term periods.
5. Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
6. Never store the unit or fuel container inside where
there is an open flame or pilot light, such as in a
water heater. Allow unit to cool before storing.
TP 600-2459-07-UV-SMA
3
CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
unit and the mowing activity. Never assume that children
will remain where you last saw them.
1. Keep children out of the mowing area and under the
watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and
down for small children.
4. Never carry children, even with the blade(s) off. They
may fall off and be seriously injured or interfere with
safe unit operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
EMISSIONS
1. Engine exhaust from this product contains chemicals
known, in certain quantities, to cause cancer, birth
defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and
Air Index information on the engine emissions label.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian
ICES-002.
Safety Rules and Information
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-
over accidents, which can result in severe injury or death.
Operation on all slopes requires extra caution. If you can-
not back up the slope or if you feel uneasy on it, do not
operate on it.
Control of a walk-behind or ride-on machine sliding on a
slope will not be regained by the application of the brake.
The main reasons for loss of control are: insufficient tire
grip on the ground, speed too fast, inadequate braking, the
type of machine is unsuitable for its task, lack of awareness
of the ground conditions, incorrect hitching and load distrib-
ution.
1. Mow up and down slopes, not across.
2. Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to
stop or change speeds while on the slope.
4. Do not mow on wet grass. Tires may loose traction.
5. Always keep unit in gear especially when traveling
down slopes. Do not shift to neutral and coast down-
hill.
6. Avoid starting, stopping, or turning on a slope. If tires
lose traction, disengage the blade(s) and proceed
slowly straight down the slope.
7. Keep all movement on slopes slow and gradual. Do
not make sudden changes in speed or direction,
which could cause the machine to rollover.
8. Use extra care while operating machines with grass
catchers or other attachments; they can affect the
stability of the unit. Do not use on steeps slopes.
9. Do not try to stabilize the machine by putting your
foot on the ground (ride-on units).
10. Do not mow near drop-offs, ditches, or embank-
ments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an edge
caves in.
11. Do not use grass catchers on steep slopes.
12. Do not mow slopes you cannot back up them.
13. See your authorized dealer/retailer for recommenda-
tions of wheel weights or counterweights to improve
stability.
14. Remove obstacles such as rocks, tree limbs, etc.
15. Use slow speed. Tires may lose traction on slopes
even through the brakes are functioning properly.
16. Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
TOWED EQUIPMENT (RIDE-ON UNITS)
1. Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except at
the hitch point.
2. Follow the manufacturer’s recommendations for
weight limit for towed equipment and towing on
slopes.
3. Never allow children or others in or on towed equip-
ment.
4. On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
WARNING
Never operate on slopes greater than 17.6 percent
(10°) which is a rise of 3-1/2 feet (106 cm) vertically in
20 feet (607 cm) horizontally.
When operating on slopes use additional wheel
weights or counterweights. See your dealer/retailer
to determine which weights are available and
appropriate for your unit.
Select slow ground speed before driving onto slope.
In addition to front weights, use extra caution when
operating on slopes with rear-mounted grass
catchers.
Mow UP and DOWN the slope, never across the
face, use caution when changing directions and DO
NOT START OR STOP ON SLOPE.
4
Safety Rules & Information
SERVICE AND MAINTENANCE
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine
running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where
there is an open flame, spark, or pilot light such as
near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed
with a plastic bed liner. Always place containers on
the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possi-
ble, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dis-
penser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is com-
plete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immedi-
ately.
10. Never over-fill the fuel tank. Replace gas cap and
tighten securely.
11. Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and
avoid creating any source of ignition until fuel vapors
have dissipated.
13. Replace all fuel tank caps and fuel container caps
securely.
Service & Maintenance
1. Never run the unit in an enclosed area where carbon
monoxide fumes may collect.
2. Keep nuts and bolts, especially blade attachment
bolts, tight and keep equipment in good condition.
3. Never tamper with safety devices. Check their proper
operation regularly and make necessary repairs if
they are not functioning properly.
4. Keep unit free of grass, leaves, or other debris build-
up. Clean up oil or fuel spillage. and remove any fuel-
soaked debris. Allow machine to cool before storage.
5. If you strike an object, stop and inspect the machine.
Repair, if necessary, before restarting.
6. Never make adjustments or repairs with the engine
running.
7. Check grass catcher components and the discharge
guard frequently and replace with manufacturer’s rec-
ommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
9. Check brake operation frequently. Adjust and service
as required.
10. Maintain or replace safety and instructions labels, as
necessary.
11. Do not remove the fuel filter when the engine is hot
as spilled gasoline may ignite. Do not spread fuel line
clamps further than necessary. Ensure clamps grip
hoses firmly over the filter after installation.
12. Do not use gasoline containing METHANOL, gasohol
containing more than 10% ETHANOL, gasoline addi-
tives, or white gas because engine/fuel system dam-
age could result.
13. If the fuel tank must be drained, it should be drained
outdoors.
14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as
necessary.
16. Use only factory authorized replacement parts when
making repairs.
17. Always comply with factory specifications on all set-
tings and adjustments.
18. Only authorized service locations should be utilized
for major service and repair requirements.
19. Never attempt to make major repairs on this unit
unless you have been properly trained. Improper ser-
vice procedures can result in hazardous operation,
equipment damage and voiding of manufacturer’s
warranty.
20. On multiple blade mowers, take care as rotating one
blade can cause other blades to rotate.
21. Do not change engine governor settings or over-
speed the engine. Operating the engine at excessive
speed can increase the hazard of personal injury.
22. Disengage drive attachments, stop the engine,
remove the key, and disconnect the spark plug
wire(s) before: clearing attachment blockages and
chutes, performing service work, striking an object, or
if the unit vibrates abnormally. After striking an
object, inspect the machine for damage and make
repairs before restarting and operating the equip-
ment.
23. Never place hands near the moving parts, such as a
hydro pump cooling fan, when the tractor is running.
(Hydro pump cooling fans are typically located on top
of the transaxle).
24. Units with hydraulic pumps, hoses, or motors: WARN-
ING: Hydraulic fluid escaping under pressure may
have sufficient force to penetrate skin and cause seri-
ous injury. If foreign fluid is injected into the skin it
must be surgically removed within a few hours by a
doctor familiar with this form of injury or gangrene
may result. Keep body and hands away from pin
holes or nozzles that eject hydraulic fluid under high
pressure. Use paper or cardboard, and not hands, to
search for leaks. Make sure all hydraulic fluid con-
nections are tight and all hydraulic hoses and lines
are in good condition before applying pressure to the
system. If leaks occur, have the unit serviced imme-
diately by your authorized dealer.
25. WARNING: Stored energy device. Improper release
of springs can result in serious personal injury.
Springs should be removed by an authorized techni-
cian.
26. Models equipped with an engine radiator: WARNING:
Stored energy device. To prevent serious bodily
injury from hot coolant or steam blow-out, never
attempt to remove the radiator cap while the engine is
running. Stop the engine and wait until it is cool.
Even then, use extreme care when removing the cap.
5
Identification Numbers
Tractor ID Tag
Mower ID Tag
When contacting your authorized dealer for replace-
ment parts, service, or information you MUST have
these numbers.
Record your model name/number, manufacturer’s identi-
fication numbers, and engine serial numbers in the
space provided for easy access. These numbers can be
found in the locations shown.
NOTE: For location of engine identification numbers,
refer to the engine owner’s manual.
CE Models: Place the extra copy of the identification tag
in the manual
SSAAMMPPLLEE
SSAAMMPPLLEE
North American
Models
CE Models
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
CE IDENTIFICATION TAG MARKINGS
A. Manufacturer’s Identification Number
B. Manufacturer’s Serial Number
C. Power Rating in Kilowatts
D. Maximum Engine Speed in Rotations per Minute
E. Manufacturer’s Address
F. Year of Manufacture
G. CE Compliance Logo
H. Mass of Unit in Kilograms
I. Sound Power in Decibels ***
J. Sound Pressure at Operator’s Position in Decibels **
K. Vibration at the Steering Wheel *
L. Vibration at the Seat *
This unit complies with European Harmonized Lawn Mower
Standard EN 836, European Machinery Directive 98/37/EC,
and European EMC Directive 89/336/EC
* Tested according to EN 836:1997/A2:2001, EN 1032:
1996, EN 1033:1995
** Tested according to EN836:1997/A2:2001
*** Tested according to 2000/14/EC
A
B
C
D
J
K
L
E
F
G
H
I
CE Models:
Place copy of
Identification Tag here.
Identification Numbers
6
Safety Decals
SAFETY DECALS
This unit has been designed and manufactured to pro-
vide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate this equipment safely and effec-
tively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your unit.
All DANGER, WARNING, CAUTION and instructional
messages on your rider and mower should be carefully
read and obeyed. Personal bodily injury can result when
these instructions are not followed. The information is for
your safety and it is important! The safety decals below
are on your rider and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective operation.
STOP ENGINE.
MOTOR STOPPEN.
MOTOR ANHALTEN.
STOP MOTOR.
ARRETER LE MOTEUR.
FERMARE MOTORE.
PUSH
DUWEN
SCHIEBEN
SKUB
POUSSER
SPINGERE
DRIVE
RIJDEN
FAHREN
KØR
CONDUIRE
GUIDARE
DO NOT TOW!
NIET SLEPEN!
NICHT SCHLEPPEN!
IKKE BUGSERE!
NE PAS REMORQUER!
NON TRAINARE!
1719635
Decal - Hydro Release Valve
Part No. 1719635
Decal - Danger
Part No. 1720389
WARNING
1726987
Decal - Operating Instructions
Part No. 1726987
DANGER
ROTATING CUTTING BLADE
Do not put hands or feet
under mower deck while
blade is rotating.
1704276
DANGER
ROTATING CUTTING BLADE
Do not operate mower
without deflector or entire
grass catcher in place.
1704277
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
DANGER
OPERATING ON SLOPES
CAN BE DANGEROUS
SEE OPERATOR'S MANUAL. IF YOU
CANNOT BACK-UP A HILL, DO NOT
DRIVE ON IT.
ROTATING BLADES CUT
OFF ARMS AND LEGS
STOP MOWER WHEN CHILDREN
ARE NEAR.
NO RIDERS — THEY FALL OFF.
DANGER
AVOID SERIOUS INJURY OR DEATH
• READ OPERATOR'S MANUAL(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, SWITCHES, ETC.)
IN PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE.
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
• NEVER CARRY CHILDREN EVEN WITH BLADES OFF.
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
• AVOID SUDDEN TURNS.
• IF YOU CANNOT BACK UP A HILL, DO NOT OPERATE ON IT.
• GO UP AND DOWN SLOPES, NOT ACROSS.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE AND
BACK DOWN SLOWLY.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE
PLACING HANDS OR FEET NEAR BLADE(S).
• WHEN LEAVING MACHINE, SHUT OFF ENGINE, REMOVE KEY,
AND SET PARKING BRAKE.
WARNING
1726985
RMO™ System:
This product is equipped with
the RMO system. Refer to the
operator's manual for a full
explanation of the RMO
system and for important
safety messages.
DO NOT TOW TRACTOR! DAMAGE MAY RESULT TO TRANSMISSION.
Decal - Operating Instructions
Part No. 1726985
NORTH AMERICAN MODELS CE MODELS
ALL MODELS
7
CE Safety Icons
Warning: Read Operator’s
Manual.
Read and understand the
Operator’s Manual before
using this machine.
Danger: Thrown Objects.
This machine is capable of
throwing objects and debris.
Keep bystanders away.
Warning: Remove Key
Before Servicing.
Remove the key and consult
technical literature before
performing repairs or main-
tenance.
Danger: Machine Rollover.
Do not use this machine on
slopes greater than 10°.
Danger: Dismemberment.
This machine can amputate
limbs. Keep bystanders and
children away when engine
is running.
Danger: Dismemberment.
This mower deck can ampu-
tate limbs. Keep hands and
feet away from blades.
8
Features
& Controls
Figure 1. Tractor & Mower Controls
Throttle / Choke Control
The throttle controls engine speed. Move the throttle up
to increase engine speed and down to decrease engine
speed. Always operate at FULL throttle. Note: Moving
the throttle control fully forward closes the choke.
A
warm engine may not require choking.
Mower Cutting Height Lever
The cutting height adjustment lever controls the mower
cutting height.
Set the mower deck in the highest cutting
position when transporting to and from the mowing site.
Parking Brake Control Knob
Engages parking brake. Depress clutch/brake pedal fully
and pull up knob to engage parking brake. To disengage
brake, depress pedal and push knob down.
Fuel Tank
See “Checking/Adding Fuel” in the Maintenance Section.
PTO Lever
The PTO (Power Take-Off) lever engages and disengages
attachments that use the PTO. To engage the PTO, move
the lever forward. To disengage the PTO, move the lever
all the way back. You will feel the lever lock into both the
engaged and disengaged positions.
Note that the operator must be seated firmly in the
tractor seat for the PTO to function. Also note that the
tractor will not start unless the lever is in the disengaged
position.
Clutch / Brake Pedal
Depressing the clutch / brake pedal disengages the drive
clutch and applies the tractor brake.
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing
require the combined use of several controls applied in specific sequences. To learn what combination and sequence
of controls to use for various tasks see the OPERATION section.
Please take a moment and familiarize
yourself with the name, location, and
function of these controls so that you will
better understand the safety and operating
instructions provided in this manual.
Trans. Release
Lever on Rear
Of Tractor
9
Features & Controls
Ground Speed Control Lever
The tractor’s forward & reverse ground speed is con-
trolled by the ground speed control lever.
GEAR MODELS — On models with Gear transmissions,
ground speed is selected from one of 5 speeds.
To change gear positions, first fully depress the
clutch/brake pedal, move the ground speed control
lever to the appropriate gear position, then release
the clutch/brake pedal to begin tractor movement.
Note: On Gear Models, shift gears only with tractor
stopped and clutch/brake pedal fully depressed.
HYDRO MODELS — On models with Hydrostatic
transmissions, ground speed is selected from a continu-
ous range.
Moving the lever forward in the F range increases
FORWARD tractor motion, and moving the lever
back in the R range increases REVERSE tractor
motion. The further the lever is moved in either
range, the faster the tractor will travel in that direc-
tion.
Note: Depressing the clutch/brake pedal is NOT
necessary when changing speeds.
Placing the lever
in the N position puts the transmission in NEUTRAL,
and ceases tractor motion. (Apply & set the Parking
Brake before leaving the operator’s position).
Always mow with the engine speed at full throttle.
Note: If the terrain is rough, hilly, or sloping, use a slower
forward speed or gear. If the grass is wet or over three
inches (76mm) high, use full engine speed with a low for-
ward speed or gear 1 so the mower will have enough
power to cut the grass.
Ignition Switch
The ignition switch starts and stops the engine, it has
three positions:
OFF Stops the engine and shuts off the electrical
system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN posi-
tion with the engine stopped–this drains the battery.
Transmission Release Valve
See “Pushing the Tractor by Hand” in the Operation
Section.
Reverse Mowing Option (RMO)
The Reverse Mowing Option allows for mowing (or use
of other PTO driven attachments) while traveling in
reverse. If you choose to mow or operate another
attachment in reverse, turn the RMO key after the PTO is
engaged. The L.E.D. light will illuminate, and the opera-
tor can then mow in reverse. Each time the PTO is dis-
engaged the RMO needs to be reactivated if desired.
CLUTCH/BRAKE PEDAL OPERATION
HYDRO MODELS
1. Depressing the clutch/brake pedal (A, Figure 2) disen-
gages the transmission drive . Fully depressing the
pedal applies the rider brake.
2. Parking brake is applied by pulling up on the parking
brake control knob (B, Figure 2) with the clutch/brake
pedal fully depressed.
GEAR MODELS
1. Depressing the clutch/brake pedal (A, Figure 2) dis-
engages the transmission drive belt and allows the
gear lever to be shifted. Fully depressing the
clutch/brake pedal applies the tractor brake.
2. Parking brake is applied by pulling up on the parking
brake control knob (B, Figure 2) with the clutch/brake
pedal fully depressed.
Figure 2. Clutch/Brake Pedal Operation
A. Clutch/Brake Pedal
B. Parking Brake Control Knob
B
A
10
Operating the Tractor
SAFETY INTERLOCK
SYSTEM TESTS
This unit is equipped with safety interlock
switches and other safety devices. These safety sys-
tems are present for your safety: do not attempt to
bypass safety switches, and never tamper with safety
devices. Check their operation regularly.
Operational SAFETY Checks
Your unit is equipped with a seat switch safety system.
Check the seat switch operation every fall and spring
with the following tests.
Test 1 — Engine should NOT crank if:
PTO switch is ON, OR
Brake pedal is NOT fully depressed (parking brake
OFF), OR
The cruise control lever is NOT in NEUTRAL.
Test 2 — Engine SHOULD crank if:
PTO switch is OFF, AND
Brake pedal is fully depressed (parking brake ON),
AND
The cruise control lever is in NEUTRAL.
Test 3 — Engine should SHUT OFF if:
Operator rises off seat with PTO engaged, OR
Operator rises off seat with brake pedal NOT fully
depressed (parking brake OFF).
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a
complete stop within five seconds after electric PTO
switch is turned OFF (or operator rises off seat). If
mower drive belt does not stop within five seconds,
readjust the PTO clutch as described in the ADJUST-
MENTS section or see your dealer.
Test 5 — Reverse Mow Option (RMO) Check
Engine should shut off if reverse travel is attempted
if the PTO has been switched on and RMO has not
been activated.
RMO light should illuminate when RMO has been
activated.
NOTE: Once the engine has stopped, the PTO switch
must be turned off after the operator returns to the seat
in order to start the engine.
WARNING
If the unit does not pass a safety test, do not
operate it. See your authorized dealer. Under no
circumstance should you attempt to defeat the
purpose of the safety interlock system.
GENERAL OPERATING SAFETY
Be sure to read all information in the Safety and
Operation sections before attempting to operate this unit.
Become familiar with all of the controls and how to stop
the unit.
ADDING FUEL
To add fuel:
1. Remove the fuel cap.
2. Fill the tank. Do not overfill. Leave room in the tank
for fuel expansion. Refer to your engine manual for
specific fuel recommendations.
3. Install and hand tighten the fuel cap.
STARTING THE ENGINE
1.While sitting in the operator’s seat, fully depress the
brake pedal or set the parking brake.
2. Make sure that your feet are not depressing the
ground speed control pedals and that the cruise con-
trol lever is in neutral.
3. Disengage the PTO clutch.
4. Set the throttle to FULL.
5. Close the choke.
NOTE: A warm engine may not require choking.
6. Insert the ignition key and turn it to START.
7. After the engine starts, move the engine throttle con-
trol to SLOW. Warm up the engine by running it for at
least a minute.
8. Set throttle to FULL.
NOTE: In the event of an emergency the engine can be
stopped by simply turning the ignition switch to STOP.
Use this method only in emergency situations. For nor-
mal engine shut down follow the procedure given in
STOPPING THE TRACTOR.
WARNING
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid over-filling and wipe up any spills.
Do not use gasoline containing METHANOL,
gasohol containing more than
10% ETHANOL, gasoline additives, or white
gas because engine/fuel system damage
could result.
11
Operating the Tractor
STOPPING THE TRACTOR & ENGINE
1. Return the ground speed control(s) to neutral.
2. Disengage the PTO and wait for all moving parts to
stop.
3. Place the throttle control in the position specified in
the engine owner’s manual provided in the operator's
packet shipped with your tractor. Follow any recom-
mended stopping procedures.
4. Turn the ignition switch to OFF. Remove the key.
DRIVING THE TRACTOR
1. Sit in the seat and adjust the seat so that you can
comfortably reach all the controls (see Seat
Adjustment, Adjustments Section).
2. Engage the parking brake.
3. Make sure the PTO lever is disengaged.
4. Start the engine (see STARTING THE ENGINE).
GEAR MODELS:
5. Depress the clutch / brake pedal.
6. Move the ground speed lever to the desired speed.
Typically, gears 1-3 are used when mowing, and
gears 4 and 5 are used when transporting to and
from the work site. The taller (or thicker) the grass,
the slower the desired ground speed.
7.
Slowly
release the clutch / brake pedal to drive.
To change gears, fully depress the clutch / brake
pedal, shift to the desired gear, then slowly release
the clutch / brake pedal. DO NOT shift while moving
or the transmission will be damaged.
HYDRO MODELS:
5. Be sure the ground speed lever is in the NEUTRAL
position.
6. Release the parking brake by depressing the clutch /
brake pedal and pushing the parking brake knob
down. Release the clutch brake pedal.
7. Move the ground speed lever forward until the
desired ground speed is achieved. There is no need
to clutch when changing speeds or direction.
MOWING
1. Set the mower cutting height to the desired level and
set the gauge wheels to the appropriate position (if
equipped).
2. Engage the parking brake. Make sure the PTO
switch is disengaged.
3. Start the engine (see STARTING THE ENGINE).
4. Fully lower the mower using the attachment lift lever.
5. Set the throttle to FULL.
6. Engage the PTO (Mower Deck).
7. Begin mowing. See Section C for tips on mowing
patterns, lawn care, and troubleshooting information.
8. When finished, shut off the PTO and raise the mower
using the attachment lift control lever.
9. Stop the engine (see STOPPING THE TRACTOR
AND ENGINE).
MOWING IN REVERSE
If an operator chooses to mow in reverse, the RMO sys-
tem can be used. To use the Reverse Mowing Option
(RMO) turn the RMO key after the PTO is engaged. The
L.E.D. light will illuminate, and the operator can then
mow in reverse. Each time the PTO is disengaged the
RMO needs to be reactivated if desired. The key should
be removed to restrict access to the RMO feature.
ATTACHMENT OPERATION IN
REVERSE
If an operator chooses to operate a PTO driven attach-
ment in reverse, the RMO system can be used. To use
the Reverse Mowing Option (RMO) turn the RMO key
after the PTO is engaged. The L.E.D. light will illumi-
nate, and the operator can then operate the attachment
in reverse. Each time the PTO is disengaged the RMO
needs to be reactivated if desired. The key should be
removed to restrict access to the RMO feature.
WARNING
Mowing in reverse can be hazardous to
bystanders. Tragic accidents can occur if the
operator is not alert to the presence of children.
Never activate RMO if children are present.
Children are often attracted to the unit and the
mowing activity.
WARNING
The engine will shut off if the reverse ground
speed pedal is depressed while the PTO is on and
the RMO has not been activated. The operator
should always turn the PTO off prior to driving
across on roads, paths or any area that maybe
used by other vehicles. Sudden loss of drive
could create a hazard.
12
Operating the Tractor
Figure 2. Release Lever - Hydro Models
Release Lever
DO NOT TOW TRACTOR
Towing the unit will cause transmission
damage. • Do not use another vehicle to
push or pull this unit. • Do not actuate the
transmission release valve lever while the
engine is running.
PUSHING THE TRACTOR BY HAND
HYDRO MODELS
1. Disengage the PTO and turn the engine off.
2. Move the transmission release lever up, pull back
approximately 1”, and press down to lock into
released position (Figure 3).
3. The tractor can now be pushed by hand.
NOTE: To drive the tractor, the release lever must be
moved completely forward and pushed down into locked
position.
GEAR MODELS
1. Disengage the PTO and turn the engine off.
2. Place the ground speed lever in the NEUTRAL.
3. Disengage the parking brake.
4. The tractor can now be pushed by hand.
STORAGE
Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety
Rules section, then perform the following steps:
Disengage the PTO, set the parking brake, and
remove the key.
Perform engine maintenance and storage measures
listed in the engine owner’s manual. This includes
draining the fuel system, or adding stabilizer to the
fuel (do not store a fueled unit in an enclosed struc-
ture - see warning).
Battery life will be increased if it is removed, put in a
cool, dry place and fully charged about once a month.
If the battery is left in the unit, disconnect the nega-
tive cable.
Before starting the unit after it has been stored:
Check all fluid levels. Check all maintenance items.
Perform all recommended checks and procedures
found in the engine owner’s manual.
Allow the engine to warm up for several minutes
before use.
WARNING
Never store the unit (with fuel) in an enclosed,
poorly ventilated structure. Fuel vapors can
travel to an ignition source (such as a furnace,
water heater, etc.) and cause an explosion.
Fuel vapor is also toxic to humans and animals.
13
Operating the Tractor
MOWER DECK REMOVAL &
INSTALLATION
Removing the Mower Deck
NOTE: Perform mower removal on a hard, level surface
such as a concrete floor.
1. Park the tractor, disengage the PTO lever, turn off
the engine, remove the key, disconnect the spark
plug wire(s), and engage the parking brake.
2. Place mower in the lowest cutting position using the
mower height adjustment lever (A, Figure 4).
3. Remove the mower belt from the engine pulley (D,
Figure 4) by flexing the engine belt guide rearward
slightly, and pulling the belt off the pulley.
4. Remove the hair pin clip from the clutch rod (C,
Figure 4).
5. Remove the clutch rod (C, Figure 4) from the bottom
of the PTO lever (B). Reinstall the hair pin clip
removed in the previous step.
6. Remove the hair pin clip from the long hitch rod (A,
Figure 5).
7. Remove the hitch rod (A, Figure 5) from the mower.
8. Turn wheels straight ahead. Pull back on spring-
loaded lever (B, Figure 6) and lift mower hitch off of
the tractor bracket (A).
9. Turn wheels fully left, and slide mower deck out from
under the right side of the tractor. Reinstall the hitch
rod and hair pin clip (A, Figure 5) in the mower.
WARNING
Engage parking brake, disengage PTO, stop
engine, disconnect spark plug wire(s), and
remove key before attempting to install or remove
the mower.
CAUTION
The muffler and surrounding areas may be hot.
Figure 6. Mower Hitch
A. Tractor Hitch Brackets
B. Spring-Loaded Lever
A
B
Figure 4. Mower Deck - Right Side
A. Height Adj. Lever C. Clutch Rod
B. Bottom of PTO Lever D. Engine Pulley
Figure 5. Mower Deck - Left Side (38” Deck Shown)
A. Long Hitch Rod & Hair Pin Clip
B. Mower Drive Belt
C. Clutch Rod
D. Rear Hitch Brackets
B
C
D
A
B
C
D
A
14
Operating the Tractor
Installing the Mower Deck
NOTE: Perform mower installation on a hard, level sur-
face such as a concrete floor.
1. Park the tractor, disengage the PTO lever, turn off
the engine, remove the key, disconnect the spark
plug wire(s), and engage the parking brake.
2. Place mower in the lowest cutting position using the
mower height adjustment lever (A, Figures 7 & 8).
3. Turn the wheels left, and slide the mower deck under
the tractor.
4. Turn the wheels straight ahead and align the rear
mounting brackets (D, Figure 5).
5. Pull the spring-loaded lever (B, Figure 6) forward,
hook the mower hitch on the tractor bracket (A).
Release the spring loaded lever to lock the mower
hitch in the tractor bracket.
6. Install the long hitch pin (A, Figure 5) through the rear
mounting brackets. Use the highest hole possible
that still allows the full range of cutting heights (see
Figure 5 inset). Secure with a hair pin clip.
NOTE: If the rear mounting bracket holes are not
aligned, shift the mower deck and turn the front wheels
slightly.
7. Install the mower drive belt (B, Figures 7 & 8) on the
engine pulley; flex the engine belt guide rearward
slightly to get the belt onto the pulley.
8. Connect the clutch rod (C, Figure 4) to the bottom of
the PTO lever (B). Secure using a hair pin clip. Be
sure to install the hair pin clip in the orientation
shown.
9. Check the PTO adjustment (see PTO Clutch
Adjustment in the Adjustment Section).
MOWER CUTTING HEIGHT
ADJUSTMENT
1. Pull the cutting height lever (A, Figures 7 & 8) back
and to the left to release it.
2. Set the mower cutting height to the desired level.
3. Move the lever to the right to lock it.
WARNING
Engage parking brake, disengage PTO, stop
engine, disconnect spark plug wire(s), and
remove key before attempting to install or remove
the mower.
CAUTION
The muffler and surrounding areas may be hot.
Figure 7. Mower Belt Routing - 38”
A. Mower Height Adjustment Lever
B. Mower Drive Belt
C. Engine Pulley
C
B
A
Figure 8. Mower Belt Routing - 44”
A. Mower Height Adjustment Lever
B. Mower Drive Belt
A
B
15
Regular
Maintenance
MAINTENANCE SCHEDULE & PROCEDURES
The following schedule should be followed for normal care of your tractor and mower.
Clean or replace exhaust screen every 50 hours.
* See the engine manufacturer's owner's manual.
** Change original engine oil after initial break-in period. Refer to engine owner’s manual.
*** More often in hot (over 85° F: 30° C) weather or dusty operating conditions.
Always refer to the engine manufacturer’s owner’s manual for specific engine information.
Before Every Every Every Every Spring
SAFETY ITEMS Each Use 5 Hours 25 Hours 100 Hours 250 Hours & Fall
Check Safety Interlock System
Check Tractor Brakes
Check Mower Blade Stopping Time
Before Every Every Every Every Spring
NORMAL CARE ITEMS Each Use 5 Hours 25 Hours 100 Hours 250 Hours & Fall
Check Tractor/Mower for loose hardware
Check Engine Oil Level * ***
Check / Change Engine Air Filter *, ***
Change Engine Oil & Filter *, **
Inspect Spark Plug(s) *
Check / Replace Fuel Filter
Clean / Replace Exhaust Screen
Lubricate Tractor & Mower ***
Lubricate Rear Axle Shafts Yearly
Check Battery Fluid
Clean Battery & Cables
Check Tire Pressure
Clean & Sharpen Mower Blades
GEAR TRANSMISSION SERVICE
The Peerless gear drive transmission does not require
regular maintenance. See your Authorized Dealer for
transmission service.
HYDRO TRANSMISSION SERVICE
The hydrostatic drive transmission does not require regu-
lar maintenance. See your Authorized Dealer for trans-
mission service.
16
Regular Maintenance
WARNING
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid over-filling and wipe up any spills.
Do not remove fuel filter when engine is hot, as
spilled gasoline may ignite. DO NOT spread hose
clamps further than necessary. Ensure clamps
grip hoses firmly over filter after installation.
Do not use gasoline containing METHANOL,
gasohol containing more than 10% ETHANOL,
gasoline additives, or white gas because
engine/fuel system damage could result.
Figure 11. Checking Tire Pressure
CHECK TIRE PRESSURES
Service Interval: Every 25 Hours
Tire Pressure should be checked periodically, and main-
tained at the levels shown in the chart. Note that these
pressures may differ slightly from the “Max Inflation”
stamped on the side-wall of the tires. The pressures
shown provide proper traction, improve cut quality, and
extend tire life.
CHECKING / ADDING FUEL
To add fuel:
1. Remove the cap from the fuel tank (A, Figure 10).
2. Fill the tank. Do not overfill. Leave room in the tank
for fuel expansion. Refer to your engine manual for
specific fuel recommendations.
3. Install and hand tighten the fuel cap.
Tire Pressure
Front 12-15 psi (.83-1.0 bar)
Rear 10-12 psi (.69-.83 bar)
RAISING THE HOOD & SEAT
To raise the hood, grasp the hood recess (Figure 9) on
top, then pivot the hood up and forward.
To raise the seat for battery access, tilt the seat forward.
Figure 9. Gas Tank Located Under Hood
Hood Recess
NOTICE
Do not run the tractor with the hood raised.
Engine heat will damage the headlight bezel
and hood.
Figure 10. Engine Compartment
A. Gas Tank
B. Air Filter
C. Fuel Filter
D. Spark Plug
A
B
C
D
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38

Simplicity 2690393 User manual

Category
Lawnmowers
Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI