HiTi Digital CS-200e Disassembly And Assembly

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Disassembly &

Assembly Guide

CS-200e

Version: 1.0

The Disassembly & Assembly Guide is written mainly for engineers.

Do not reproduce or duplicate.

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Revision History

Date Revision Description Remark

2011/6 V1.0

The first release

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Index

Chapter 1. Disassembly & Assembly ...............................................................................................4

1. Safety Instructions..................................................................................................................4

2. Tools.........................................................................................................................................5

3. Do not disassemble These Parts...........................................................................................6

4. Disassembly............................................................................................................................7

4-1 Case of card printer & chassis.........................................................................................7

4-2 Main Board....................................................................................................................14

4-3 Flipper Module...............................................................................................................16

4-4 Motors............................................................................................................................18

4-5 LED and Sensor............................................................................................................23

4-6 Flipper: Sensors, Motor & Board....................................................................................36

4-7 Button Board & LCM Board ...........................................................................................40

Chapter 2. Assembly & Alignment..................................................................................................41

1. Assembly...............................................................................................................................41

1-1 Screw List......................................................................................................................41

1-2 Cam Position .................................................................................................................43

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Chapter 1. Disassembly & Assembly

1. Safety Instructions

• Read these instructions carefully. Save these instructions for future reference.

• Follow all warnings and instructions marked on the printer.

• Unplug the printer from the wall outlet before disassembly.

• Do not place the printer on an unstable cart, stand, or table. The printer may get damaged by a fall.

• Openings in the chassis and the bottom are provided for ventilation purposes and to ensure

reliable operation of the printer by protecting it form overheating: these openings must not be blocked

or covered.

• Placing the printer on a bed, sofa, rug, or other similar, not firm surfaces may block the openings.

The printer should never be placed near or over a radiator or heat register, proper ventilation and

cooling must be provided at all times.

• The printer should only be operated with the type of power indicated on the marking label. If you

are not sure of the type of power available in your area, consult your dealer or local power company.

• If an extension cord is used with this product, make sure that the total ampere rating of the

equipment plugged into the extension cord does not exceed the extension cord ampere rating. Also,

make sure that the total rating of all products plugged into the wall outlet does not exceed the fuse

rating.

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2. Tools

Tweezers Wire Cutter

Screwdriver– minus Screwdriver– plus

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3. Do not disassemble These Parts

HiTi strictly prohibits anyone to disassemble the TPH (Thermal Print Head) and the Platen Motor. Both

parts need to be calibrated by a specific calibration device and cannot be repaired on site.

Fixing screws (DO NOT disassemble)

Located on the both sides of the TPH module

Fixing screws of Platen Motor (Must disassemble with care & marks)

You have to make marks for positioning of these 2 screws, otherwise a horizontal banding

(regular, thin & tiny) symptom may appear on prints

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4. Disassembly

4-1 Case of card printer & chassis

Maintenance Parts Replacement Procedures

Parts Name

The case of card printer & chassis Parts No.

Tools Screwdriver Procedure No. 1

Appearance view of CS-200e

L

R TOP

F

B

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Unscrew 4 screws that hold the upper cover (marked in red circles in the figure below)

(PS_ID_DOOR_F_RAPID_C1 56.C0104.012)

Slide down the upper cover to take it off

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Unscrew the corresponding screws which have been marked in circles of different colors for the

part that you are going to take off

Front (case front & ADF cover)  Pink

Back  Brown

Left  Green

Right  Blue

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The rest of 2 screws for removing the ADF cover top

To remove the Left Cover, you have to disconnect to cables, LCD & Button

ID_ADF_Cover_Top

56.C085

0

.001

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Separate the chassis from the ID base

Loose three screws on the right side

ID_Linkage_B

56.C0884.001

ID_Linkage_F

?

ID_ADF_Cover_Front

56.C0851.001

ID_Exit

56.C0845.001

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Loose 2 screws on the left side

Lift up the chassis to separate it from the ID base

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4-2 Main Board

Maintenance Parts Replacement Procedures

Parts Name

MAIN BD CS200e ROHS Parts No. 45.C08R1.M11

Tools Screwdriver Procedure No. 2

Remove” The case of card printer & chassis”, according to

Procedure No. 1

Unplug all the connectors and loose these 4 screws to disassemble the Main Board from Chassis.

6 connectors on the left side

7 connectors on the right side

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Now, the Main Board is unattached from the chassis

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4-3 Flipper Module

Maintenance Parts Replacement Procedures

Parts Name

The case of flipper module & chassis Parts No. N/A

Tools Screwdriver Procedure No. 3

Appearance view of CS-200e flipper module

Loose 6 screws from the button of the flipper. Open the flipper cover, and then loose 4 screws.

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Loose 4 screws from the button and 1 screw for grounding wire to separate the flipper chassis &

button plate

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4-4 Motors

There are 5 motors on the Chassis and 1 in the flipper module

No Type & Q’ty P/N Description

1 Stepping Motor 17.MAC08.BE1 Platen motor

2,3 DC Motor * 2 46.C0801.R01 ASM RIBBON MOTOR R01 CS-200e ROHS

4 DC Motor 46.C0802.R01 ASM ADF MOTOR R01 CS-200e ROHS

5 DC Motor 48.C0807.001 ASM_CAM_MOTOR_C2

Stepping Motor 17.MFC08.BM1 Flip motor (This locates in a flipper module)

1

2

3

5

3

4

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4-4-1 Platen Motor

Maintenance Parts Replacement Procedures

Parts Name Platen Motor Parts No. 17.MAC08.BE1

Tools Screwdriver Procedure No. 4

Remove” The case of card printer & chassis” and “Main Board”, according to

Procedure No. 1 and

2

Loose these

3 screws

and release the

platen belt

to take out the Platen Motor

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4-4-2 Ribbon Motor Supply and Take

Maintenance Parts Replacement Procedures

Parts Name ASM RIBBON MOTOR R01 CS-200e ROHS Parts No. 46.C0801.R01

Tools Screwdriver Procedure No. 5

Remove” The case of card printer & chassis” & “Main Board”, according to

Procedure No. 1 and 2

Loose

2 screws

, the

ribbon belt

and unplug the

connector

to take out the “Ribbon Motor Supply”.

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HiTi Digital CS-200e Disassembly And Assembly

HiTi Digital CS-200e Disassembly And Assembly

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