Stratco HM5 Hinged Door Installation guide

Brand: Stratco

Model: HM5 Hinged Door

Type: Installation guide

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

HANDI-MATE™ HM5 HINGED DOOR SHED

BEFORE YOU START

• To ensure that the installation and erection of your Stratco Handi-Mate™ Shed proceeds smoothly you should conﬁrm that all

the components and materials listed on the delivery documentation and in this installation guide have been supplied. Details

for ordering individual components can be found in the “Component Index” section at the end of this document.

• Carefully read this installation guide to familiarise yourself with all the steps involved and ensure that you have the correct tools

and equipment for the job.

• There are dierent types and colours of screws. Ensure that the right type and colour screw is being used at each location.

• Use heavy gloves when handling steel sheeting and ﬂashings and never attempt to install a shed in windy conditions.

• It is important that you contact your local government authority to determine if building approval is required.

• Stability and performance of the shed relies on the door being closed during high wind events.

• It is essential to clear and level the site prior to assembling your Stratco Handi-Mate™ Shed.

• Do not traverse the roof of the Handi-Mate™.

• The installer is responsible for ensuring the slab or concrete pads are sucient to support the shed and sustain wind loading.

Do not directly anchor your shed to pavers. All Stratco Handi-Mate™ Sheds must be securely bolted to a permanent concrete

base with sucient masonry anchors as speciﬁed in Figure 4.4 to prevent wind uplift.

Option 1 - Before building the shed, pour a base that is larger than the area by at least 200mm in each direction. The

base should be poured so the concrete outside the shed ﬂoor area slopes away from the shed to help prevent water from

entering the shed.

Option 2 - Substantial concrete pads may be used at each anchor location as an alternative to a complete concrete ﬂoor.

It is recommended pads are minimum Ø250mm x 400mm deep, embedded into a ﬁrm natural soil base.

• Where necessary, components are marked with a coloured sticker as to easily dierentiate one from another. Components are

referenced throughout the installation guide by their colour. For example, Panel (Short) is marked with a red sticker.

SHED WINDOWS OPTIONAL

Stratco Shed Windows are available as an optional add-on, available in both Louvre and Sliding variations. Handi-Mate Windows

should be purchased along side the Handi-Mate Shed and installed during the Handi-Mate Shed assembly. Refer to the “Window

Installation” section if installing a Stratco Window, or visit your local Stratco store for more information.

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

HANDIMATE™ DIMENSIONS

TOOLS REQUIRED

Rivet Gun Power Drill PH2 Phillips Head Bit

(Supplied)

3/16 Hex Head Bit

(Supplied)

Adjustable Spanner 3.5mm Bit (Supplied)

12mm Bit

10mm Masonry Bit

Gloves Safety Glasses Step Ladder 2 x Trestles Permanent Marker Tape Measure

2.00

2.17

2.21

2.15

2.00

2.17

2.21

2.15

Stratco Handi-Mate Shed Windows are available as an optional add-on. For HM5 size Handi-Mates, the Window can be

installed to the centre of the rear or side wall. Handi-Mate Windows should be installed during the Handi-Mate Shed assembly.

Refer to the “Window Installation” section at the end of this document if installing a Stratco Window, or visit a Stratco store for

more information.

HANDIMATE™ SHED WINDOWS

COMPONENTS

x 1 x 1

x 1

x 8 x 1

x 2 x 2 x 1 x 1 x 1

x 8 x 8

x 1

x 12

x 25

x 3

x 100

x 60 x 22

Ridge Cap

Short

Long

Ridge Beam

Door Shroud

Door JambDoor Wall Channel

L/H Barge Cap R/H Barge Cap

Coloured Rivet

10x25 Hex-Head

Coloured Screw

(with neo washer)

10x16 Hex-Head

Coloured Screw

(with neo washer)

10x16 Hex-Head

Screw

Door Handle Door Tongue Hold Down

Lug

M8x47 Masonry

Anchor

Corner

Bracket

10x16 Wafer- Head

Screw

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

COMPONENTS

x 1 x 4 x 6 x 6

Split Wall Sheet Corner Wall Sheet Wall Sheet Roof Sheet

REAR WALL ASSEMBLY

When assembling the Wall and Door Sheets, lay the sheets

down on trestles / blocks (Figure 1.1). This will make assembly

easier and reduce the risk of damage to components.

Trestles / Blocks

Wall Channel

10x16mm Hex-Head Screw

Fasten through

pilot holes ﬁrst

Sheet Crest

Fasten middle

Screws secondly

The ‘Sheet Crest’, as referenced throughout this guide, refers

to the curved top faces of the sheet.

FIGURE 1.0

ASSEMBLY HANDY HINTS

FIGURE 1.1

Corner Wall Sheet

Wall Sheet

Sheet ‘Underlap’

Sheet ‘Overlap’ Sheet ‘Underlap’

Sheet ‘Overlap’

10x16 Hex-Head Screw

Wall Channel - Long

Corner Wall Sheet

Wall Channel - Long

Wall Sheet

Using Trestles or Blocks to support the sheets, lay the Corner Wall Sheet down ﬁrst. Then lay down the two Wall Sheets. Pay

attention to the ‘overlap’ and ‘underlap’ lapping details (Figure 2.1).

FIGURE 2.0

FIGURE 2.1

WALL ASSEMBLY

Stratco Handi-Mate Windows

Refer to the “Window Installation” section at the end of this

document if installing a Stratco Window, or visit a Stratco

store for more information.

(Optional) Drainage holes can be drilled to help trapped water ﬂow out of the bottom Wall Channels. After assembling the

Walls, drill 6mm holes spaced approximately 350mm apart through the bottom Wall Channels of each Wall. Ensure holes are

located in-between Sheet crests. Ensure metal ﬁlings are removed from the channels as to prevent rust spots from forming.

FIGURE 1.2

Wall Channel

Drain Hole

350mm

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

1. Fit the Wall Channel (Long) over the lapped Wall Sheets. The end of the Wall Channel should ﬁt up against the end of the

Corner Wall Sheet (Figure 2.2).

2. Wall Channels have three pilot holes in each end. Fasten through the third pilot hole of both Wall Channel ends and into the

Wall Sheet crests. Fasten through the Wall Channels and into every third Wall Sheet crest using six 10x16 Hex-Head Screws in

each Wall Channel (Figure 2.2).

1. 2. 2.

10x16 Hex-Head Screw

Wall Channel - Long

Corner Wall Sheet

Wall Channel - Long

Wall Sheet

FIGURE 2.2

Repeat steps in Figures 2.0 to 2.2 to make two more Wall Assemblies, totalling three Wall Assemblies.

SECOND AND THIRD WALL ASSEMBLY

FRONT WALL ASSEMBLY

10x16 Hex-Head Screw

Wall Channel - Long

Door Jamb

Top

Door

Corner Wall Sheet

Split Wall Sheet

Corner Wall Sheet

Split Wall Sheet

Sheet ‘Underlap’

Sheet ‘Overlap’

Corner Wall Sheet

Door Jamb

Door

FIGURE 3.0

Lay out a Corner Wall Sheet and Split Wall Sheet onto trestles/blocks. Fit the Door over the Split Wall Sheet and then ﬁt the Door

Jamb up against the Door. (Figure 3.1).

FIGURE 3.1

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

1. Fit both Wall Channels (Long) over the lapped Wall Sheets and Door Jambs. The end of the Wall Channels should ﬁt up

against the end of the Corner Wall Sheet (Figure 3.2).

2. Fasten one 10x16 Hex-Head Screw through the third pilot hole of the bottom and top Wall Channels and into the Corner

Wall Sheet crest. Fasten two 10x16 Hex-Head Screws through the bottom and top Wall Channels and into the third Wall Sheet

crests (Figure 3.2).

3. Ensure the edge of the Wall Channels and Door Jamb are in-line. Fasten one 10x16 Hex-Head Screw through the third pilot

hole of the bottom and top Wall Channels and into the Door Jamb (Figure 3.2).

1. 2. 3.

Edge of Wall Channel

and Door Jamb in-line

Corner Wall Sheet

10x16 Hex-Head Screw

Wall Channel - Long

Door Jamb

Split Wall Sheet

FIGURE 3.2

Wall Channel - Long

Door Shroud

Door Jamb

10mm

Bottom View

10x16 Hex-Head Screw

With the Door open, ﬁt the Door Shroud in-between the Door Jambs. Use the Door Shroud as a guide to set the correct

spacing between the Door Jambs (Figure 3.3).

1. Fasten two 10x16 Hex-Head Screws through both Wall Channels and into the Door Jamb. Close the Door and ensure an

approximate 10mm gap between the edge of the Door and end Door Jamb (Figure 3.3).

FIGURE 3.3

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

Corner Bracket

Wall Channel

10x16 Hex-Head Screw

Corner Bracket

Wall Channel

10x16 Hex-Head Screw

Corner Bracket

Front Wall Assembly

Wall Assembly

JOINING WALL ASSEMBLIES

The wall assemblies can now be joined together. Fit the Corner Wall Sheet of the Front Wall over the Side Wall Sheet. Ensure

the Corner Sheet ﬁts inside the Side Wall Channels (Figure 4.0).

1. Fit a Corner Bracket over the top Wall Channels. Ensure the pilot holes of the Corner Bracket and Wall Channels line up.

2. Fasten through the Corner Bracket pilot holes and into the top Wall Channels using four 10x16 Hex-Head Screws.

3. Fit a Corner Bracket to the bottom Wall Channels. Fasten through the Corner Bracket pilot holes and into the bottom Wall

Channels using four 10x16 Hex-Head Screws (Figure 4.0).

FIGURE 4.0

Door Shroud

Wall Channel - Long

10x16 Hex-Head Screw

Door Handle

10x16 Wafer-Head Screw

Handle Mount

Door Tongue

Locking Washer

Door Tongue Screw

Fit the Remaining Wall Assemblies together with Corner Brackets as per Figure 4.0.

Wall Assembly

Front Wall Assembly

Wall Assembly

FIGURE 4.1

Fasten the Door Handle to the Handle Mount with two 10x16

Wafer-Head Screws. Fit the Door Tongue over the Door

Handle shaft. Ensure the Door Tongue is oriented vertically

and the Handle is oriented horizontally.

Tighten the Door Tongue screw on the Door Handle shaft to

secure the Door Tongue in place.

Lastly, slide the Locking Washer onto the Door Handle shaft

and up against the Door Tongue (Figure 4.2).

Fit the Door Shroud into the Wall Channel (Long). Fasten the

Door Shroud to the Wall Channel with two 10x16 Hex-Head

Screws (Figure 4.3).

FIGURE 4.2 FIGURE 4.3

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

‘X’ - Anchor Locations

ROOF ASSEMBLY

Masonry Anchor

Corner Bracket

Using the Corner Bracket pilot holes as a guide, drill holes in

all four corners with a 10mm masonry drill bit. Secure all four

bottom Corner Brackets to the concrete base with M8x47

Masonry Anchors (Figure 4.5).

Fit a Hold Down Lug at the middle of all four Wall Channels.

Fasten one 10x16 Hex-Head Screw through all four Hold

Down Lugs into the Wall Channels and Wall Sheets. Fix all

four Hold Down Lugs to the concrete base with M8x47

Masonry Anchors (Figure 4.6).

Hold Down Lug

Masonry Anchor

10x16 Hex-Head

Screw

Bottom Channel

Hold Down Lug

Check the walls are square. Check the diagonal

measurements from corner to corner. The diagonal

measurements should be equal for the walls to be square.

Note: Shed anchoring requirements are determined by

the wind zone the Handi-Mate is installed in. Contact a

Stratco store for further information or to determine your

wind zone.

The recommended anchor spacing in Figure 4.4 below,

where anchor points are no greater than 900mm apart,

will satisfy engineering requirements for N1, N2 and N3

wind zones.

FIGURE 4.5

FIGURE 4.4

FIGURE 4.6

Ridge Cap - Short

Ridge Beam

Roof Sheet

R/H Barge Cap

L/H Barge Cap

R/H Barge Cap

L/H Barge Cap

Ridge Cap - Long

FIGURE 5.0

Pan

Fit the Ridge Beam onto the top Wall Channels. Ensure 1005mm spacing between the edge of the shed and edge of the Ridge

Beam (Figure 5.1).

1. Align the end of the Ridge Beam with the outer edge of the Wall Channel. Fasten two 10x16 Hex-Head Screws through the

pilot holes in the Ridge Beam and into the Wall Channel (Figure 5.1).

2. Fasten two 10x16 Hex-Head Screws through the pilot holes in the Ridge Beam and into the rear Wall Channel (Figure 5.1).

Ridge Beam

Wall Channel

10x16 Hex-Head Screw

1005mm

835mm

Ridge Beam

Wall Channel

10x16 Hex-Head Screw

FIGURE 5.1

Use an adjustable spanner to turn up the pans at the ridge end of the Roof Sheets. This will prevent water ﬂowing back under

the sheet (Figure 5.2).

FIGURE 5.2

Wall Channel

10x16 Hex-Head Screw

with Neo Washer

Roof Sheet

Ridge Beam

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

Lay a Roof Sheets onto the Ridge Beam and Wall Channel, ensuring the overlap end of the Roof Sheet is facing the front of the

shed (Figure 5.4).

1. Ensure the end of the Roof Sheet is in-line with the end of the Ridge Beam. Fasten ﬁve 10x16 Hex-Head Screws with Neo

Washers through the pans of the Roof Sheet and into the Ridge Beam (Figure 5.4).

2. Fasten ﬁve 10x16 Hex-Head Screws with Neo Washers through the pans of the Roof Sheet and into the Wall Channel

(Figure 5.4).

Install the opposing side Roof Sheets in the same manner.

FIGURE 5.4

Roof Sheet

Sheet ‘Underlap’

Sheet ‘Overlap’

Roof Sheet

Sheet ‘Overlap’ towards

the front of the Shed

Roof Sheet

FIGURE 5.3

Refer to the sheet layout below when installing Roof Sheets (Figure 5.3).

Ridge Cap - Long

10x16 Hex-Head Screw

with Neo Washer

Ridge Beam

FIGURE 5.5

Position the Ridge Cap (Long) over the Ridge Beam. The outside edge of the Ridge Cap (Long) should line up with the outer

face of the Barge Support (Figure 5.5).

Fasten the Ridge Cap (Long) to the Ridge Beam using three 10x16 Hex-Head Screws with Neo Washers (Figure 5.5).

Refer to Figure 5.3 for Sheet layout. Lay the next Roof Sheet onto the Ridge Beam and Wall Channel, ensuring the overlap end

of the Roof Sheet is facing the front of the shed (Figure 5.6).

1. Ensure the Roof Sheet is hard against the step of the Ridge Beam. Fasten ﬁve 10x16 Hex-Head Screws with Neo Washers

through the pans of the Roof Sheet and into the Ridge Beam (Figure 5.6).

2. Fasten ﬁve 10x16 Hex-Head Screws with Neo Washers through the pans of the Roof Sheet and into the Wall Channel

(Figure 5.6).

Install the opposing side Roof Sheets in the same manner.

Roof Sheet

10x16 Hex-Head Screw

with Neo Washer

Wall Channel

Ridge Beam

FIGURE 5.6

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

Position the Ridge Cap (Short) over the Ridge Beam. The end of the Ridge Cap (Short) should line up with the outer face of

the Wall Channel (Figure 5.7).

Fasten the Ridge Cap (Short) to the Ridge Beam using three 10x16 Hex-Head Screws with Neo Washers (Figure 5.7).

Ridge Beam

Ridge Cap Ridge Beam

10x16 Hex-Head Screw

with Neo Washer

Ridge Cap

FIGURE 5.7

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

R/H Barge Cap

L/H Barge Cap

R/H Barge Cap

L/H Barge Cap

220mm

1. 2.

Coloured 10x25 Hex-Head

Screw with Neo Washer

1. Place the L/H Barge Cap over the Roof Sheet at the front of the shed. The front face of the Barge Cap should ﬁt up against

the Roof Sheets (Figure 5.8).

2. The ends of the Barge Cap Should align with the end of the Roof Sheet. Fasten two coloured 10x25 Hex-Head Screws with

Neo Washers through the front face of the Barge Cap and into the Wall Channel. Fasten two coloured 10x25 Hex-Head Screws

with Neo Washers through the top of the Barge Cap and into the crests of the Roof Sheets (Figure 5.8).

Install the R/H Barge Cap in the same manner on the front right side of the shed. Install the remaining L/H and R/H Barge Caps

to the rear of the shed in the same manner (Figure 5.8).

FIGURE 5.8

Coloured Rivet

A coloured Rivet should be installed at sheet laps in the Roof Sheets, Rear Wall, Wall Corners and Door Jambs. Drill a 3.5mm

hole through the centre of each sheet lap and install a coloured Rivet (Figure 5.9).

FIGURE 5.9

Silicone Bead

Wall Channel

Water-Prooﬁng the Floor (Optional)

Water may enter the Shed between the bottom Wall Channels and Floor. Water ingress can be mitigated by applying silicone to

the gaps along the Floor. From the inside of the Shed, apply a bead of silicone along the entire perimeter of the Shed, including

along the Corner Brackets and Wall Channel ends. Do not apply silicone to the outside of the Shed as this will not allow water

to ﬂow out and away from the Shed (Figure 5.10).

FIGURE 5.10

SHED MAINTENANCE

It is vital that all metal swarf and ﬁlings are removed from the shed as to prevent rust spots from forming. Your Stratco Handi-

MateTM Shed will maintain its good looks for even longer with a simple wash and wipe down. Cleaning should be performed as

often as is required to remove any dirt, salt and pollutants.

Stratco Handi-MateTM Sheds are produced from the highest quality materials and will provide many years of service. Refer to

the ‘Selection Use and Maintenance’ brochure for more information on how to get the best out of your product.

HANDI-MATE™ HM5 HINGED DOOR SHED INSTALLATION GUIDE

Rivet

Window Flashing

Trestles / Blocks

750mm

Lay a Wall Sheet on trestles or blocks. Mark and cut 750mm

from the end of the Wall Sheet (Figure 6.1).

Assemble the Wall Assembly as per the “Wall Assembly” section

of the install guide using below sheet layout (Figure 6.2).

Stratco Shed Windows are an optional add-on, available in

both Louvre and Sliding variations. Installation methods are

identical for each window type. Windows can be installed to

the rear or side walls of the shed.

The Window must be installed during the assembly of the

Wall.

WINDOW INSTALLATION

Stratco Louvre WindowStratco Sliding Window

FIGURE 6.0

FIGURE 6.1

FIGURE 6.2

Wall Channel

Window

Coloured Rivet

The Window Flashing must be ﬁtted from the inside of the

shed. Fit the short face of the Flashing between the window

and the cut edge of the Wall Sheet. Secure the ﬂashing to

the Wall Sheet with four evenly spaced Rivets. Ensure all

rivets are crest-ﬁxed through to the sheets (Figure 6.4).

Fit the window within the opening. Ensure the top lip of the

window is ﬁtted between the Wall Channel and Wall Sheets.

A minimum of four evenly spaced rivets must be used along

each side of the window frame. All fasteners must be ﬁxed

through the crests of the Wall Sheets (Figure 6.3).

FIGURE 6.3

FIGURE 6.4

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Stratco HM5 Hinged Door Installation guide

Stratco HM5 Hinged Door Installation guide

Stratco HM5 Hinged Door Installation guide

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