Grizzly G0931L Owner's manual

Type
Owner's manual
COPYRIGHT ยฉ APRIL, 2022 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KS22294 PRINTED IN CHINA
The Model G0931L is the same machine as the Model G0931 except for maximum Z-axis travel and parts
shown in the parts breakdowns and lists. Except for the differences noted in this insert, all other content in
the Model G0931 Owner's Manual applies to this machine.
: To reduce the risk of serious injury, you MUST read and understand this insertโ€”and
the entire Model G0931 manualโ€”BEFORE assembling, installing, or operating this machine!
If you have any further questions about this manual insert or the differences between the Model G0931L
and Model G0931, contact our Technical Support at (570) 546-9663 or email [email protected].
MODEL G0931L
47" X 47" CNC ROUTER
w/T-SLOT TABLE
MANUAL INSERT
For Machines Mfd. Since 02/21
and Owner's Manual Printed 11/21
***Keep for Future Reference***
-2- Model G0931L (Mfd. Since 02/21)
Page 1 of 2
Model G0931
MODEL G0931L
47" X 47" CNC ROUTER W/T-SLOT TABLE
Customer Service #: (570) 546-9663 ยท To Order Call: (800) 523-4777 ยท Fax #: (800) 438-5901
Product Dimensions:
Weight ........................................................................................................................................................................... 838 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .......................................................................... 70 x 62-1/2 x 53-1/2 in.
Footprint (Length/Width) ............................................................................................................................................58 x 60 in.
Shipping Dimensions:
Type .................................................................................................................................................................... Plywood Crate
Content ......................................................................................................................................Machine and Electrical Cabinet
Weight ............................................................................................................................................................................ 948 lbs.
Length x Width x Height .....................................................................................................................................75 x 69 x 68 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement ........................................................................................................................ 220V, Single-Phase, 60 Hz
Full-Load Current Rating ......................................................................................................................................................
20A
Minimum Circuit Size ...........................................................................................................................................................
20A
Connection Type ..................................................................................................................................................... Cord & Plug
Power Cord Included ............................................................................................................................................................Yes
Power Cord Length ............................................................................................................................................................70 in.
Power Cord Gauge ....................................................................................................................................................... 14 AWG
Plug Included ........................................................................................................................................................................Yes
Included Plug Type ..............................................................................................................................................................6-15
Switch Type .............................................................................................................. ON/OFF Push Button w/Emergency Stop
Inverter (VFD) Type ......................................................................................................................... Fulin DZB280B002.2L2DK
Inverter (VFD) Size .............................................................................................................................................................3 HP
Motors:
Spindle Motor
Type .......................................................................................................................................................................Spindle
Horsepower ...............................................................................................................................................................3 HP
Phase .................................................................................................................................................................. 3-Phase
Amps ............................................................................................................................................................................ 8A
Speed ...................................................................................................................................................... 0 - 24,000 RPM
Number Of Speeds ...............................................................................................................................................Variable
Power Transfer ........................................................................................................................................................ Direct
X-Axis Motor
Frame Size ........................................................................................................................................................ NEMA 34
Amps ............................................................................................................................................................................ 4A
Speed ......................................................................................................................................................... 0 - 2000 RPM
Type .................................................................................................................. Stepper (Brushless, Permanent Magnet)
Power Transfer ........................................................................................................................................................ Direct
Step Resolution .................................................................................................................................... 1.8 deg. Per Step
Model G0931L (Mfd. Since 02/21) -3-
Model G0931
Page 2 of 2
Y-Axis Motor
Frame Size ........................................................................................................................................................ NEMA 34
Amps ............................................................................................................................................................................ 4A
Speed ......................................................................................................................................................... 0 - 2000 RPM
Type .................................................................................................................. Stepper (Brushless, Permanent Magnet)
Power Transfer ........................................................................................................................................................ Direct
Step Resolution .................................................................................................................................... 1.8 deg. Per Step
Z-Axis Motor
Frame Size ........................................................................................................................................................ NEMA 34
Amps ............................................................................................................................................................................ 4A
Speed ......................................................................................................................................................... 0 - 2000 RPM
Type .................................................................................................................. Stepper (Brushless, Permanent Magnet)
Power Transfer ........................................................................................................................................................ Direct
Step Resolution .................................................................................................................................... 1.8 deg. Per Step
Main Specifications:
Axis Information
X Axis Travel ......................................................................................................................................................47-1/4 in.
Y Axis Travel ......................................................................................................................................................47-1/4 in.
Z Axis Travel ........................................................................................................................................................3-3/4 in.
XY Rapid Speed .................................................................................................................................................. 709 IPM
Z Rapid Speed .................................................................................................................................................... 394 IPM
Construction
Table .................................................................................................................................. Aluminum w/Closed Cell PVC
Body Construction .............................................................................................................................................. Cast Iron
Paint. .....................................................................................................................................................................Enamel
Cutting Information
Work Envelope ........................................................................................................................ 47-1/4 x 47-1/4 x 3-3/4 in.
Max Distance Spindle to Table ............................................................................................................................4-1/4 in.
Cutting Accuracy .............................................................................................................................................+/-0.002 in.
Table Information
Table Length ......................................................................................................................................................51-1/4 in.
Table Width ........................................................................................................................................................51-1/4 in.
Other Related Information
Number of Dust Ports ......................................................................................................................................................1
Dust Port Size ............................................................................................................................................................4 in.
Number of Leveling Feet .................................................................................................................................................4
Collet Type ...............................................................................................................................................................ER20
Controller ............................................................................................................................................ RichAuto DSP A11
Other Specifications:
Country of Origin ............................................................................................................................................................... China
Warranty ........................................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................................1 Hour
Serial Number Location ................................................................................................................................................
ID Label
Features:
RichAuto DSP A11 Handheld Controller with USB Port and Keypad
Water Cooled Spindle with Included Water Pump
Aluminum Table with T-Track and PVC Padding
Tool Touch-Off Pad for Quickly Setting Z-Axis Height
-4- Model G0931L (Mfd. Since 02/21)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Main
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3
Model G0931L (Mfd. Since 02/21) -5-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0931L001 MACHINE BODY 33 P0931L033 E-STOP BUTTON YJ139-XB2 30MM
2 P0931L002 BED FRAME 34 P0931L034 ON BUTTON YJ139-LA38 30MM GRN
3 P0931L003 LINEAR SUPPORT RAIL 25 X 1475MM 35 P0931L035 LEVELING FOOT
4 P0931L004 Y-AXIS SUPPORT RAIL CARRIAGE 36 P0931L036 NARROW TABLE SLAT
5 P0931L005 GANTRY SUPPORT COLUMN LEFT 37 P0931L037 WIDE TABLE SLAT
6 P0931L006 GANTRY SUPPORT COLUMN RI GHT 38 P0931L038 ELECTRICAL FAN COVER
7 P0931L007 GANTRY SUPPORT BRACKET 39 P0931L039 SWING-HANDLE DOOR LOCK
8 P0931L008 STEPPER MOTOR 86HB76-14 40 P0931L040 SPRING-LOADED SLIDE-BOLT LATCH
9 P0931L009 FLEXIBLE SHAFT COUPLER 14 X 15MM 41 P0931L041 DOOR HINGE
10 P0931L010 BALL SCREW TBI SFU2510-1420 42 P0931L042 POWER RECEPTACLE 250V IEC C14
11 P0931L011 BALL SCREW NUT 43 P0931L043 CONTROLLER HOOK
12 P0931L012 BALL SCREW BEARING NUT 44 P0931L044 PROXIMITY SWITCH BRACKET
13 P0931L013 INT RETAINING RING 35MM 45 P0931L045 SHOULDER SCREW M6-1 X 24, 6 X 24
14 P0931L014 BALL BEARING 6202ZZ 46 P0931L046 CAP SCREW M8-1.25 X 28
15 P0931L015 HEX NUT M16-2 47 P0931L047 CAP SCREW M6-1 X 20
16 P0931L016 FLAT WASHER 16MM SS 48 P0931L048 CAP SCREW M4-.7 X 25
17 P0931L017 PROXIMITY SWITCH OMRON TL-Q5MCI-Z 49 P0931L049 BUTTON HD CAP SCR M5-. 8 X 10
18 P0931L018 LIMIT BUSHING 50 P0931L050 FLAT HD CAP SCR M5-.8 X 12
19 P0931L019 ROUTER BED 51 P0931L051 CAP SCREW M6-1 X 30
20 P0931L020 FRONT COVER 52 P0931L052 FLAT WASHER 6MM
21 P0931L021 REAR COVER 53 P0931L053 LOCK WASHER 6MM
22 P0931L022 DUST COVER 54 P0931L054 CAP SCREW M8-1.25 X 34
23 P0931L023 GANTRY SUPPORT GUARD 55 P0931L055 FLAT WASHER 8MM
24 P0931L024 CABLE COVER 56 P0931L056 LOCK WASHER 8MM
25 P0931L025 CABLE CARRIER TRACK 57 P0931L057 CAP SCREW M5-.8 X 10
26 P0931L026 CABLE CARRIER MOUNT 58 P0931L058 CAP SCREW M5-.8 X 20
27 P0931L027 ELECTRICAL CABINET 59 P0931L059 FLAT HD SCR M5-.8 X 10
28 P0931L028 ELECTRICAL CABINET DOOR LEFT 60 P0931L060 PHLP HD SCR M4-.7 X 10
29 P0931L029 ELECTRICAL CABI NET DOOR RIGHT 61 P0931L061 CAP SCREW M4-.7 X 10
30 P0931L030 FRONT GUARD COVER 62 P0931L062 BUTTON HD CAP SCR M5-. 8 X 8
31 P0931L031 SIDE GUARD COVER 63 P0931L063 HEX NUT M5-.8
32 P0931L032 CABLE CARRIER 64 P0931L064 Y-AXIS MOVEMENT LABEL
-6- Model G0931L (Mfd. Since 02/21)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Gantry & Spindle
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Model G0931L (Mfd. Since 02/21) -7-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Gantry & Spindle Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 P0931L101 GANTRY BODY 148 P0931L148 WRENCH 27 X 30MM OPEN-ENDS
102 P0931L102 SUPPORT RAIL SHAFT 20 X 1525MM 149 P0931L149 HEX WRENCH 3MM
103 P0931L103 X-AXIS SUPPORT RAIL CARRIAGE 150 P0931L150 HEX WRENCH 4MM
105 P0931L105 STEPPER MOTOR 86HB76-14 151 P0931L151 HEX WRENCH 5MM
106 P0931L106 FLEXIBLE SHAFT COUPLER 14 X 15MM 152 P0931L152 HEX WRENCH 6MM
107 P0931L107 BALL SCREW TBI SFU2519-1620 153 P0931L153 COLLET ER20 1/8
108 P0931L108 BALL SCREW BEARING NUT 154 P0931L154 COLLET ER20 1/2
109 P0931L109 INT RETAINING RING 35MM 155 P0931L155 COLLET ER20 4MM
110 P0931L110 BALL BEARING 6202ZZ 156 P0931L156 COLLET ER20 6MM
111 P0931L111 HEX NUT M16-2 157 P0931L157 HOLD-DOWN CLAMP
112 P0931L112 FLAT WASHER 16MM SS 157-1 P0931L157-1 CLAMP PLATE
113 P0931L113 GANTRY DUST COVER LEFT 157-2 P0931L157-2 HEX BOLT M8-1.25 X 50
114 P0931L114 GANTRY DUST COVER RI GHT 157-3 P0931L157-3 WING NUT M8-1.25
115 P0931L115 PROXIMITY SWI TCH OMRON TL-Q5MCI-Z 157-4 P0931L157-4 FLAT WASHER 8MM
116 P0931L116 DUST COVER BAFFLE 157-5 P0931L157-5 T-BOLT M8-1.25 X 80
117 P0931L117 GANTRY COVER LEFT 158 P0931L158 SPOILBOARD CUTTER 6 X 22M
118 P0931L118 GANTRY COVER RI GHT 159 P0931L159 QUICK-DISCONNECT TUBE COUPLING 8MM
119 P0931L119 CABLE GUARD 160 P0931L160 Z-AXIS TOOL SETTER
121 P0931L121 SPINDLE HEAD BODY 161 P0931L161 ENGRAVING BITS 1/8" (10 PC)
122 P0931L122 SUPPORT RAIL SHAFT 20 X 305MM 162 P0931L162 COOLANT PUMP WY-4500 95W
123 P0931L123 Z-AXIS SUPPORT RAIL CARRIAGE 163 P0931L163 DUST SHOE
125 P0931L125 STEPPER MOTOR 86HB76-14 164 P0931L164 CAP SCREW M5-.8 X 45
126 P0931L126 RIGID SHAFT COUPLING 10 X 14MM 165 P0931L165 HEX NUT M5-.8
127 P0931L127 BALL SCREW 166 P0931L166 CAP SCREW M6-1 X 35
128 P0931L128 BALL SCREW BEARING NUT 167 P0931L167 CAP SCREW M4-.7 X 25
129 P0931L129 INT RETAINING RING 22MM 168 P0931L168 CAP SCREW M6-1 X 30
130 P0931L130 BALL BEARING 608ZZ 169 P0931L169 LOCK WASHER 6MM
131 P0931L131 SPINDLE HOLDER 80MM 170 P0931L170 FLAT WASHER 6MM
132 P0931L132 SPINDLE MOTOR 3HP 220V 3-PH 171 P0931L171 BUTTON HD CAP SCR M5-. 8 X 10
133 P0931L133 SPINDLE DUST COVER UPPER 172 P0931L172 CAP SCREW M5-.8 X 20
134 P0931L134 SPINDLE DUST COVER LOWER 173 P0931L173 FLAT HD CAP SCR M5-.8 X 6
135 P0931L135 PROXIMITY SWI TCH OMRON TL-Q5MCI-Z 174 P0931L174 FLAT WASHER 5MM
137 P0931L137 SPINDLE DUST COVER BAFFLE 175 P0931L175 LOCK WASHER 5MM
138 P0931L138 PROTECTIVE COVER LOWER 176 P0931L176 CAP SCREW M5-.8 X 25
139 P0931L139 PROTECTIVE COVER UPPER 177 P0931L177 CAP SCREW M8-1.25 X 20
141 P0931L141 CABLE CARRIER 178 P0931L178 SHOULDER SCREW M6-1 X 24, 6 X 14
142 P0931L142 SPINDLE COVER 179 P0931L179 ELECTRICAL FAN COVER
143 P0931L143 SPINDLE NUT 180 P0931L180 PHLP HD SCR M4-.7 X 70
144 P0931L144 CABLE CONDUIT 181 P0931L181 HEX NUT M4-.7
145 P0931L145 COOLANT TUBE 6MM I D X 8MM OD 182 P0931L182 SPINDLE DIRECTION LABEL
146 P0931L146 STRAIN RELIEF TYPE-3 PG31 183 P0931L183 X-AXIS MOVEMENT LABEL
147 P0931L147 WRENCH 18 X 21MM OPEN-ENDS 184 P0931L184 Z-AXIS MOVEMENT LABEL
-8- Model G0931L (Mfd. Since 02/21)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Electrical Cabinet Components
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202 202 202
203
204
205 206 207
208 209
210 211
212
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219
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0931L201 VFD FULING DZB280B002.2L2DK 211 P0931L211 INTERFACE BOARD RICHAUTO A1X/B1X
202 P0931L202 STEPPER DRIVER LEADSHINE DM542-05 212 P0931L212 POWER CORD 14G 3W 70" 6-15P
203 P0931L203 24V DC POWER SUPPLY MEANWELL LRS-75-24 213 P0931L213 50 PIN CABLE 26G 50W 72"
204 P0931L204 40V AC POWER SUPPLY GY400W-40-A 214 P0931L214 USB-B CABLE 28G 4W 36"
205 P0931L205 CONTACTOR CHI NT NXC-18 220V 215 P0931L215 FUSE 10A 500V 10MM TIME-DELAY, CERAMIC
206 P0931L206 FUSE HOLDER YHDA RT18-32X 216 P0931L216 LIMIT SWITCH PANASONIC AZ-7311
207 P0931L207 EMI FI LTER TORUN 3N-20A-U 217 P0931L217 CAP SCREW M4-.7 X 30
208 P0931L208 ELECTRICAL COOLING FAN DP200A 218 P0931L218 WIRE LOOM 50 X 1220MM
209 P0931L209 DSP CONTROLLER RICHAUTO A11E 219 P0931L219 WIRE LOOM 50 X 220MM
210 P0931L210 TERMINAL BAR 8P M4-.7 X 12 220 P0931L220 WIRE LOOM 50 X 160MM
Model G0931L (Mfd. Since 02/21) -9-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Labels & Cosmetic
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306 306
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314
grizzly.com
G0931L
Keep hands and
fingers clear of gantry
and gantry columns.
Always disconnect
machine from power
before servicing.
AMPUTATION/PINCH
HAZARD!
Keep hands and
fingers clear of gantry
and gantry columns.
Always disconnect
machine from power
before servicing.
AMPUTATION/PINCH
HAZARD!
Keep hands and
fingers clear of gantry
and gantry columns.
Always disconnect
machine from power
before servicing.
AMPUTATION/PINCH
HAZARD!
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P0931L301 ELECTRICITY HAZARD LABEL 308 P0931L308 TOUCH-UP PAINT, GRI ZZLY BEIGE
302 P0931L302 DO NOT OPEN DOOR CNC LABEL 309 P0931L309 TOUCH-UP PAINT, GRI ZZLY GREEN
303 P0931L303 DISCONNECT 220V LABEL 310 P0931L310 GRIZZLY.COM LABEL
304 P0931L304 ENTANGLEMENT HAZARD LABEL 311 P0931L311 MODEL NUMBER LABEL
305 P0931L305 EYE EAR LUNG HAZARD LABEL 312 P0931L312 GRIZZLY NAMEPLATE, LARGE
306 P0931L306 AMPUTATION HAZARD CNC LABEL 313 P0931L313 MACHINE ID LABEL
307 P0931L307 CUTTING HAZARD CNC LABEL 314 P0931L314 READ MANUAL LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzlyโ€™s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzlyโ€™s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a โ€œReturn Number,โ€™โ€™ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
take advantage of this warranty, you must register it at https://www.grizzly.com/forms/warranty, or
you can
scan the QR code below to be automatically directed to our warranty registration page. Enter all
applicable information for
the product.
WARRANTY
WARRANTY & RETURNS
MODEL G0931
47" X 47" CNC ROUTER
w / T-SLOT TABLE
OWNER'S MANUAL
(For models manufactured since 02/21)
COPYRIGHT ยฉ NOVEMBER, 2021 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KS22105 PRINTED IN CHINA V1.11.21
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injuryโ€”including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
โ€ข Lead from lead-based paints.
โ€ข Crystalline silica from bricks, cement and other masonry products.
โ€ข Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Controller Functions ....................................... 5
Glossary Of Terms ......................................... 6
Machine Data Sheet ...................................... 8
SECTION 1: SAFETY ..................................... 10
Safety Instructions for Machinery ................ 10
Additional Safety for CNC Routers .............. 12
SECTION 2: POWER SUPPLY ...................... 13
SECTION 3: SETUP ....................................... 15
Needed for Setup ......................................... 15
Unpacking .................................................... 15
Inventory ...................................................... 16
Site Considerations ...................................... 17
Lifting & Placing ........................................... 18
Leveling ........................................................ 18
Connecting Cooling Pump ........................... 19
Connecting Controller .................................. 20
Dust Collection ............................................. 21
Test Run ...................................................... 22
Verifying Parameters ................................... 23
SECTION 4: OPERATIONS ........................... 25
Operation Overview ..................................... 25
Workpiece Inspection................................... 26
Choosing Cutter ........................................... 26
Changing Cutter ........................................... 27
Clamping Workpiece .................................... 28
Using a Spoilboard ...................................... 28
Adjusting Axis Positions Manually ............... 29
Homing Axes................................................ 30
Setting Origin ............................................... 30
Creating G-Code File ................................... 31
Uploading & Running G-Code ..................... 32
Changing Advanced Settings ...................... 33
Using Advanced Controls ............................ 34
Manually Setting Spindle Speed .................. 34
SECTION 5: ACCESSORIES ......................... 35
SECTION 6: MAINTENANCE ......................... 37
Schedule ...................................................... 37
Cleaning & Protecting .................................. 37
Lubrication ................................................... 37
Coolant ......................................................... 40
SECTION 7: SERVICE ................................... 41
Troubleshooting ........................................... 41
Testing Limit Switches ................................. 44
Updating RichAuto Controller Software ....... 45
Setting Stepper Driver DIP Switches ........... 46
WARRANTY & RETURNS ............................. 49
We stand behind our machines! If you have ques-
tions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
and manufacture date
from the
machine ID label. This will help us help you faster.
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
We are proud to provide a high-quality ownerโ€™s
manual with your new machine!
We
made every effort to be exact with the
instruc-
tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
sometimes the machine
you receive is
slightly different than shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
,
check our
website for an updated version. W
e post
current
manuals and
manual updates for free
on our web-
site at
www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
manufacture date and
serial number
from the machine ID label (see below). This
information is required for us to provide proper
tech support, and it helps us determine if updated
documentation is available for your machine.
Manufacture Date
Serial Number
-2- Model G0931 (Mfd. Since 02/21)
Contact Info Manual Accuracy
INTRODUCTION
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Model G0931 (Mfd. Since 02/21) -3-
Identification
Become familiar with the names and locations of the controls and features shown below to better under-
stand the instructions in this manual.
Table
ON Button
Spindle
Motor
X-Axis
Y-Axis
Z-Axis
Power Connection
Cable
Carrier
Z-Axis Tool Setter
EMERGENCY
STOP Button
Y-Axis Stepper
Motor (Behind Cover)
Z-Axis Stepper Motor
(Behind Cover)
X-Axis Stepper Motor
(Behind Cover)
Electrical
Cabinet
X-Axis Limit
Switch
Y-Axis Limit Switch
(on Gantry Beam)
Cooling Fan
Gantry
Z-Axis Limit Switch
(Behind Cover)
Spindle
Coolant
Hoses
Controller
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Figure 1. Spindle components.
Figure 2. Power buttons.
Figure 3. Cooling pump.
Figure 4. Hand-held controller.
-4- Model G0931 (Mfd. Since 02/21)
Controls &
Components
Refer to the following figures and descriptions to
become familiar with the basic controls and com-
ponents of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
Spindle Assembly
Power Controls
A. Spindle Motor: 3 HP motor capable of rotat-
ing cutting tool at 0โ€“24,000 RPM.
B. Spindle: Motor shaft that holds the cutting
tool, spindle nut, and collet.
C. ER20 Collet: Holds cutting tool.
D. Spindle Nut: Secures collet and cutting tool
on spindle.
C
D
E. EMERGENCY STOP Button: Disables
power to machine. To reset, twist button
clockwise until it pops out.
F. ON Button: Turns machine ON when
pressed.
Additional Components
H. Controller: Controls machine functions.
H
G. Cooling Pump: Cools spindle motor by con-
tinuously pumping water while plugged in.
G
B
EF
A
Figure 6. Controller buttons.
Figure 5. Z-axis tool setter.
Model G0931 (Mfd. Since 02/21) -5-
Z+ or 3: Moves spindle motor along Z-axis in
positive direction. Increases spindle speed during
process. Input for "3".
XY->0 or 4: Sets work origin of X- and Y-axes
(see Page 30). Input for "4".
X- or 5: Moves spindle motor along X-axis in neg-
ative direction. Scrolls menu down. Input for "5".
Y- or 6: Moves spindle motor along Y-axis in
negative direction. Decreases feed rate. Scrolls
sub-menu down. Input for "6".
Z- or 7: Moves spindle motor along Z-axis in nega-
tive direction. Decreases spindle speed during
process. Input for "7".
Z->0 or 8: Sets work origin of Z-axis (see
Page 30). Input for "8".
HOME or 9: Returns all axes to home position
(see Page 30). Input for "9".
HIGH/LOW or 0: In manual mode, selects high or
low speed for axis movement. Input for "0".
ON/OFF or (.): Turns spindle ON or OFF. Input
for decimal point.
MENU or (-): Enters setup menus. Input for the
negative symbol.
ORIGIN or OK: Returns all axes to work origin
(see Page 30). Confirms motions, inputs, or
operations.
MODE: Toggles between the three jogging modes:
Continuous, Step, or Distance.
RUN/PAUSE or DELETE: Runs or pauses pro-
cessing. Use to load a program from either the
USB drive or internal memory.
STOP or CANCEL: Stops a running program.
Cancels commands.
I. Z-Axis Tool Setter: Establishes Z-axis origin
based on surface tool setter is placed on.
X+ or 1: Moves spindle motor along X-axis in
positive direction. Scrolls menu up. Input for "1".
Y+ or 2: Moves spindle motor along Y-axis in
positive direction. Increases feed rate. Scrolls
sub-menu up. Input for "2".
The following commands are used for the basic
navigation of the machine and controller. Additional
functions can be accessed with multi-button
commands (see Using Advanced Controls on
Page 34) for more information.
Controller Functions
I
-6- Model G0931 (Mfd. Since 02/21)
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this CNC router and woodworking in general. Become familiar with these terms for assembling, adjusting
or operating this machine. Your safety is VERY important to us at Grizzly!
Glossary Of Terms
Axis: Direction of movement. On a three-axis mill-
ing machine, axes are typically X (left-right),
Y (front-back) & Z (up-down). Axis directions
are described as positive or negative. On this
machine, negative movement is defined as
movement towards the front (Y), left (X), and
bottom (Z) of the working envelope.
Ball End (Ball Nose): A cutting tool that has a
rounded cutting arc, where the arc diameter
is equal to the cutting diameter.
Ball Screw: Drive system component. The ball
screw is rotated by the stepper motor and
provides the means for moving the gantry
and spindle along the axes.
Bed: The bed of the CNC consists of a welded
steel frame, an extruded aluminum table top,
and a tongue-and-groove table top with inte-
grated T-slots.
CAD: Computer aided design. CAD software is
used to create a digital model of a project.
CAM: Computer aided manufacturing. CAM soft-
ware converts CAD models into a toolpath
defined by G-code that CNC machines can
interpret.
Chip Load: Chip load is the measure of the
thickness of chips a tool will cut. Chip load
is equal to: Feed Rate รท (Spindle Speed X
Number of Flutes).
Climb Cut: Cut that occurs when the rotation of
the cutter moves in same direction as the
workpiece.
CNC: Computer numerical control. Manufacturing
controlled by a computer via coded instructions.
Collet: Metal collar that holds the cutting tool in
place within a spindle nut.
Compression Bit: A cutting tool with a combi-
nation of up and down shear cutting edges.
Typically used for cutting laminate material to
prevent tear-out on both sides of the sheet.
Conventional Cut: Cut that occurs when the
rotation of the cutter moves in opposite direc-
tion as the workpiece.
Down-Cut Bit: A cutting tool with edges that
carve downward on the face of the tool-
path. Reduces the potential for tear-out, but
requires a slower feed rate.
Dust Shoe: An accessory that channels dust and
debris directly from the cutting tool through
an attached dust collection system.
End Mill: A cutting tool with a straight end, typi-
cally with spiral flute(s). It creates a channel
with a flat bottom perpendicular to the sides.
Feed Rate: The speed at which the cutting tool
moves along a workpiece.
Finish Cut: A 3D toolpath that reduces or elimi-
nates the irregular contours left by a rough
cut.
Flute Length: The length of the cutting portion on
a router bit or cutting tool.
Flutes: The cutting edges or inserts of a router bit
or cutting tool.
Form Bit: A bit that carves a standard profile such
as a roundover, ogee, or similar contour.
Gantry: The structure that straddles the bed and
carries the spindle. It moves the full length of
the bed along the Y-axis.
G-Code: A machine language that uses axis
points and commands, which the machine
uses to move and perform functions.
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Grizzly G0931L Owner's manual

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Owner's manual

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